John Deere 410J Backhoe Loader Operator’s Manual OMT211053 PDF

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John Deere 410J Backhoe Loader Operator’s Manual OMT211053 – PDF DOWNLOAD

FILE DETAILS:

John Deere 410J Backhoe Loader Operator’s Manual OMT211053 – PDF DOWNLOAD

• P/N: OMT211053_43
• Language: English
• Division: Construction
• Product Lines: Backhoe Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 410J
• Complete Service Information: T224436, PC10070

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 410J Backhoe Loader Operator’s Manual OMT211053 – PDF DOWNLOAD

Contents 15
Safety—Safety And Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Work In Ventilated Area 23
Prevent Fires 23
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Prepare for Emergencies 25
Clean Debris from Machine 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 27
Prevent Unintended Machine Movement—If Equipped With Pilot Controls 28
Avoid Work Site Hazards 28
Keep Riders Off Machine 29
Avoid Backover Accidents 29
Avoid Machine Tipover and Machine Damage 29
Add and Operate Attachments Safely 30
Use Special Care When Operating 30
Operating or Traveling On Public Roads 30
Inspect and Maintain ROPS 31
Safety—Maintenance Precautions 32
Park and Prepare for Service Safely 32
Service Cooling System Safely 32
Remove Paint Before Welding or Heating 33
Make Welding Repairs Safely 33
Drive Metal Pins Safely 33
Service Tires Safely 34
Safety—Safety Signs 35
Safety Signs 35
Safety Signs—Backhoe Coupler (If Equipped) 37
Replace Safety Signs 38
Operation—Operator’s Station 39
Pedals and Levers 39
Pedals and Levers—If Equipped With Pilot Controls 39
Fire Extinguisher Location 39
Standard Display Monitor (SDM) 40
Standard Display Functions 41
Anti-Theft Security System Configuration 42
Anti-Theft Security System Operation 44
Standard Display Monitor (SDM)—Normal Display 45
Diagnostic Trouble Code (DTC) Monitor Messages 46
Standard Display Monitor (SDM) Main Menu 46
Standard Display Monitor (SDM) Main Menu—Codes 47
Standard Display Monitor (SDM) Main Menu—Monitor 48
Standard Display Monitor (SDM) Main Menu—Job Timer 49
Standard Display Monitor (SDM) Main Menu—Settings 49
Right-Side Console Functions 50
Controls—Steering Console 52
Pilot Control Enable/Disable Switch—If Equipped 53
Pattern Select Switch—If Equipped 53
Engine Speed Control Knob 54
Horn Button 54
Defroster, Heater, and Air Conditioner Controls—If Equipped 55
Side Windows—Secondary Exits 56
Rear Windows 56
Adjusting Seat 57
Steering Wheel Tilt Lever—If Equipped 58
12-Volt Accessory Outlets 59
Operation—Operating The Machine 60
Inspect Machine Daily Before Starting 60
Check Instruments Before Starting 61
Engine Break-In Period 62
Starting the Engine 62
Starting Fluid—Cold Weather Start Aid—If Equipped 64
Using Coolant Heater—If Equipped 65
Warm-Up 65
Cold Weather Warm-Up 66
Ride Control Operation—If Equipped 66
Pilot Control Operation—If Equipped 67
Driving the Machine 67
Cruise Control 69
Operating Stabilizers 69
Operating Boom Lock 70
Operating Swing Lock 71
Operating Swing Lock Pin 71
Operating Backhoe—Excavator Two-Lever Controls 72
Operating Backhoe—John Deere Pilot Controls 73
Operating Backhoe—Excavator Pilot Controls 74
Operating Extendible Dipperstick—If Equipped 75
Operating Extendible Dipperstick With Attachments 76
Operating Extendible Dipperstick Lock—If Equipped 76
Operating Backhoe Auxiliary Hydraulic Selective Flow Functions—If Equipped 77
Operating Backhoe Auxiliary Hydraulic Functions—If Equipped 78
Operating Hydraulic Thumb—If Equipped 79
Operating Backhoe Coupler—If Equipped 80
Operating Loader Coupler—If Equipped 81
Operating Loader 82
Operating Differential Lock 83
Operating Mechanical Front Wheel Drive (MFWD)—If Equipped 83
Operating in Water and Mud 84
Lifting 84
Parking the Machine 85
Lifting the Machine 86
Loading Machine on a Trailer 87
Towing 88
Maintenance—Machine 90
Diesel Fuel 90
Lubricity of Diesel Fuel 91
Handling and Storing Diesel Fuel 91
Biodiesel Fuel 92
Testing Diesel Fuel 93
Minimizing the Effect of Cold Weather on Diesel Engines 94
Alternative and Synthetic Lubricants 95
Diesel Engine Oil—Tier 2 and Stage II Engines 95
Diesel Engine Oil and Filter Service Intervals—Tier 2/Stage II Engine 96
Diesel Engine Oil—Tier 3 and Stage III A Engines 97
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 98
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil 99
Hydraulic Oil 100
Grease 101
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 102
Drain Intervals for Diesel Engine Coolant 103
John Deere COOL-GARD™ II Coolant Extender 103
Supplemental Coolant Additives 104
Operating in Warm Temperature Climates 104
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 105
Testing Diesel Engine Coolant 106
Maintenance—Periodic Maintenance 107
Service Machine at Specified Intervals 107
Check Hour Meter Regularly 107
Prepare Machine for Maintenance 107
Engine Identification 108
Loader Boom Service Lock 111
Opening and Closing Engine Hood 111
Fuel Tank 112
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 112
Service Intervals 113
Required Parts 115
Maintenance—As Required 117
Check Tire Pressure 117
Tire Inflation Pressures 118
Check Wheel Fasteners 120
Drain Auxiliary Water Separator Fuel Filter—If Equipped 120
Drain Water and Sediment from Water Separator 121
Clean Cab Air Filters—If Equipped 121
Clean or Replace Air Cleaner Elements—Tier 3/Stage IIIA Engine 123
Clean or Replace Air Cleaner Elements—Tier 2/Stage II Engine 124
Grease MFWD Drive Shaft Splines—If Equipped 124
Grease Non-Powered Front Wheel Bearings—If Equipped 125
Check Coolant 126
Maintenance—Every 10 Hours or Daily 127
Check Hydraulic Reservoir Oil Level 127
Check Engine Oil Level 128
Check Coolant Level 129
Grease Loader Pivots 130
Grease Multipurpose Bucket Pivots—If Equipped 131
Grease Stabilizer Pivots and Cylinder Pins 131
Grease Backhoe Boom, Crowd Cylinders and Pivots 132
Grease Backhoe Bucket Cylinder and Pivots 133
Grease Backhoe Swing Cylinder and Pivots 133
Grease Front Axle Pivot Pin 134
Grease Loader Quick Coupler—If Equipped 134
Grease Non-Powered Front Axle Steering Pivots—If Equipped 134
Grease MFWD Front Axle and Universal Joints—If Equipped 135
Grease Backhoe Coupler Mechanical Jack—If Equipped 135
Inspect Fuel Water Sediment Bowls 136
Maintenance—Every 50 Hours 137
Check Transmission Oil Level 137
Grease Backhoe Coupler Fittings—If Equipped 137
Maintenance—Initial Service—250 Hours 138
Change Engine Break-In Oil and Replace Filter 138
Maintenance—Every 250 Hours 139
Check MFWD Planetary Housing Oil—If Equipped 139
Check MFWD Axle Oil Level—If Equipped 139
Check Battery Electrolyte Level and Terminals 140
Check Rear Axle Oil Level 142
Take Engine Oil Sample 142
Maintenance—Every 500 Hours 143
Check Air Intake Hose 143
Check Boom-to-Dipperstick Pin Bolt Torque 143
Drain Fuel Tank Water and Sediment 144
Change Engine Oil and Replace Filter 145
Replace Primary and Final Fuel Filters—Tier 3/Stage IIIA Engine 146
Replace Fuel Filter—Tier 2/Stage II Engine 147
Replace Auxiliary Water Separator Fuel Filter—If Equipped 147
Clean Engine Crankcase Ventilation Tube—Tier 2/Stage II Engine 148
Clean Engine Crankcase Ventilation Tube—Tier 3/Stage IIIA Engine 148
Take Fluid Samples 148
Maintenance—Every 1000 Hours 149
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped 149
Replace Engine Air Cleaner Elements—Tier 3/Stage IIIA Engine 150
Replace Engine Air Cleaner Elements—Tier 2/Stage II Engine 151
Replace Cab Air Filters 151
Replace Hydraulic Oil Filter 152
Replace Hydraulic Reservoir Breather 153
Replace Fuel Breather 153
Change Transmission Oil and Replace Filter 154
Inspect Belt 155
Check Coolant 155
Maintenance—Every 2000 Hours 156
Adjust Engine Valve Lash (Clearance) 156
Change Hydraulic Reservoir Oil 156
Inspect and Clean Hydraulic Reservoir Fill Screen 157
Change MFWD Front Wheel Planetary Housing Oil—If Equipped 157
Change MFWD Front Axle Housing Oil—If Equipped 158
Change Rear Axle and Planetary Housing Oil 158
Maintenance—Every 6000 Hours 159
Draining the Cooling System—Tier 3/Stage IIIA Engine 159
Draining the Cooling System—Tier 2/Stage II Engine 160
Filling the Cooling System—Tier 3/Stage IIIA Engine 161
Filling the Cooling System—Tier 2/Stage II Engine 162
Miscellaneous—Machine 163
External Service Brake Inspection 163
Check and Adjust Backhoe Boom Lock 164
Inspecting And Cleaning Dusty Secondary And Primary Element 165
Check Receiver-Dryer—If Equipped 165
Checking Coolant Hoses and Radiator 166
Do Not Service or Adjust Injection Nozzles or Injection Pump 167
Precautions for Alternator and Regulator 167
Using Booster Batteries—12-Volt System 167
Using Battery Charger 168
Handling, Checking and Servicing Batteries Carefully 169
Replacing Batteries 170
Removing Batteries 170
JDLink™ Machine Monitoring System (MMS)—If Equipped 171
Replacing Fuses 172
Remove and Install Halogen Bulb 175
Checking Starting System 176
Fluid Sampling Test Ports—If Equipped 176
Changing Loader Buckets 177
Adding Front Counterweights 178
Reversing Stabilizer Feet 178
Adding Liquid Ballast to Front Tires 179
Welding On Machine 179
Checking Ride Control Accumulator—If Equipped 180
Discharge Ride Control System Hydraulic Pressure—If Equipped 181
Discharge Pilot Control System Hydraulic Pressure—If Equipped 181
Lowering Boom Without Electrical Power—For Machines With Pilot Controls 182
Check Park Brake 182
Bleeding Fuel System 183
Brake Bleeding Procedure 184
Service Recommendations For Snap-To-Connect (STC®) Fittings 186
Adjusting Pilot Control Wrist Rest—If Equipped 187
Toe-In Check and Adjust 188
Installing Teeth on Backhoe Bucket 189
Do Not Service Control Valves, Cylinders, Pumps or Motors 189
Keep ROPS Installed Properly 190
Hardware Torque Specifications 190
Metric Bolt and Screw Torque Values 191
Unified Inch Bolt and Screw Torque Values 192
Inspect Loader Boom Service Lock 193
Tire Chains 193
Miscellaneous—Operational Checkout 194
Operational Checkout Procedure 194
Diagnostic Trouble Code Check 194
Key Switch Off, Engine Off Checks 194
Key Switch ON, Engine Off Checks 195
Key Switch On, Engine On 198
Cab System Checks 214
Miscellaneous—Troubleshooting 216
Troubleshooting Procedure 216
Engine 217
Electrical System 220
Steering System 225
Hydraulic System 226
Transmission 227
MFWD 228
Rear Axle 228
Air Conditioning 229
Miscellaneous—Storage 231
Prepare Machine for Storage 231
Monthly Storage Procedure 231
Miscellaneous—Machine Numbers 233
Record Product Identification Number (PIN) 233
Record Engine Serial Number 233
Record Transmission Serial Number 234
Record Rear Axle Housing Serial Number 234
Record (MFWD) Front Axle Housing Serial Number—If Equipped 234
Keep Proof of Ownership 235
Keep Machines Secure 235
Miscellaneous—Specifications 236
410J Backhoe Loader Dimensions 236
410J Backhoe Loader Specifications 241
Ground Speeds—410J 242
410J Backhoe Loader Weight 243
Buckets 243
410J Backhoe Loader Drain and Refill Capacities 244
410J Backhoe Loader Lifting Capacities—Standard Dipperstick 244
410J Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted) 245
410J Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended) 245
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 27
Section 1-4 32
Section 1-5 35
Section 2-1 39
Section 2-2 60
Section 3-1 90
Section 3-2 107
Section 3-3 117
Section 3-4 127
Section 3-5 137
Section 3-6 138
Section 3-7 139
Section 3-8 143
Section 3-9 149
Section 3-10 156
Section 3-11 159
Section 4-1 163
Section 4-2 194
Section 4-3 216
Section 4-4 231
Section 4-5 233
Section 4-6 236

S.V 04/24