John Deere 410K Backhoe Loader Operator’s Manual OMT305693 PDF

Description

John Deere 410K Backhoe Loader Operator’s Manual OMT305693 – PDF DOWNLOAD

• P/N: OMT305693_24
• Language: English
• Division: Construction
• Product Lines: Backhoe Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 410K
• Serials:
  • 1T0410KX__D219607—
  • 1T0410KX__C219607

TABLE OF CONTENTS:

John Deere 410K Backhoe Loader Operator’s Manual OMT305693 – PDF DOWNLOAD

410K Backhoe Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
FCC Notifications to User 13
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 14
Technical Information Feedback Form 18
Contents 19
Safety—Safety And Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires, Clean Debris From Machine 27
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Prepare for Emergencies 29
Clean Debris from Machine 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Prevent Unintended Machine Movement—If Equipped With Pilot Controls 32
Avoid Work Site Hazards 33
Keep Riders Off Machine 33
Avoid Backover Accidents 34
Avoid Machine Tipover and Machine Damage 34
Operating or Traveling On Public Roads 35
Inspect and Maintain ROPS 35
Add and Operate Attachments Safely 35
Use Special Care When Operating 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Cooling System Safely 37
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 38
Drive Metal Pins Safely 38
Service Tires Safely 39
Safety—Safety Signs 40
Safety Signs 40
Safety Signs—Backhoe Coupler—If Equipped 46
Operation—Operator’s Station 48
Fire Extinguisher Mounting Location 48
Sealed Switch Module (SSM) 49
Security System 50
Right Console Functions 52
Dome Light Operation—Cab Machines 53
Steering Console Controls 53
Pilot Enable Switch—If Equipped 54
Engine Speed Control Knob 55
Defroster, Heater, and Air Conditioner Controls—If Equipped 55
Seat Controls 56
Steering Wheel Tilt Lever 57
Accessory Power Outlets 57
Vandal Protection—Canopy Machines 58
Opening Windows—Cab Machines 58
Loader Controls 59
Backhoe Controls—Manual Control Machines 59
Backhoe Controls—Pilot Control Machines 60
Operation—Monitor Operation 61
Standard Display Monitor (SDM) 61
Standard Display Monitor (SDM)—Normal Display 63
Standard Display Monitor (SDM)—Display Messages 64
Standard Display Monitor (SDM)—Main Menu 65
Standard Display Monitor (SDM)—Main Menu—Operation 65
Standard Display Monitor (SDM)—Main Menu—Operation—Job Timer 66
Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery (If Equipped) 66
Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery—Software Update (If Equipped) 67
Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery—Delivery Settings (If Equipped) 67
Standard Display Monitor (SDM)—Main Menu—Diagnostics 68
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Codes 68
Standard Display Monitor (SDM)—Main Menu—Setup 69
Standard Display Monitor (SDM)—Main Menu—Setup—Monitor 69
Standard Display Monitor (SDM)—Main Menu—Setup—Wiper Delay 70
Standard Display Monitor (SDM)—Main Menu—Setup—MFWD Braking 70
Standard Display Monitor (SDM)—Main Menu—Setup—Security 70
Standard Display Monitor (SDM)—Main Menu—Setup—Security—Configuration 71
Standard Display Monitor (SDM)—Main Menu—Setup—Security—Manage PINs 72
Standard Display Monitor (SDM)—Main Menu—Setup—Auto Shutdown 73
Standard Display Monitor (SDM)—Main Menu—Setup—Auto Idle 73
Standard Display Monitor (SDM)—Main Menu—Setup—Economy Mode (If Equipped) 73
Standard Display Monitor (SDM)—Main Menu—Setup—Selective Flow (If Equipped) 74
Standard Display Monitor (SDM)—Main Menu—Setup—Loader Aux Speed (If Equipped) 74
Operation—Operating The Machine 75
Before Starting Work 75
Inspect Machine Daily Before Starting 75
Check Instruments Before Starting 76
Automatic Recall of Stored Functions and Settings 77
Engine Break-In Period 77
Starting the Engine 78
Cold Start Aid—Starting Fluid (If Equipped) 79
Cold Start Aid—Engine Block Heater (If Equipped) 80
Engine Warm-Up 80
Cold Weather Engine Warm-Up 80
Driving the Machine 81
Ride Control Operation—If Equipped 82
Pilot Control Operation—If Equipped 83
Service ADVISOR™ Remote (SAR) Software Delivery Process—If Equipped 84
Economy Mode Operation—If Equipped 84
Auto-Shutdown Operation 84
Stabilizer Operation 85
Boom Lock Operation 86
Swing Lock Operation 87
Backhoe Operation—Two-Lever Controls—Backhoe Pattern 88
Backhoe Operation—Two-Lever Controls—Excavator Pattern 89
Backhoe Operation—Pilot Controls—Backhoe Pattern 90
Backhoe Operation—Pilot Controls—Excavator Pattern 91
Auto-Idle Operation—Backhoe Functions Only 92
Extendable Dipperstick Operation—If Equipped 93
Extendable Dipperstick Operation With Attachments—If Equipped 94
Extendable Dipperstick Lock Operation—If Equipped 94
Backhoe Auxiliary Hydraulic Selective Flow Operation—If Equipped 95
Backhoe Auxiliary Hydraulics Operation—If Equipped 96
Backhoe Hydraulic Thumb Operation—If Equipped 97
Backhoe Coupler Operation—If Equipped 98
Auxiliary Handheld Hydraulics Operation—If Equipped 99
Loader Operation 102
Loader Clutch Disconnect Operation 103
Loader Auxiliary Hydraulic Operation—If Equipped 104
Differential Lock Operation 105
Mechanical Front Wheel Drive (MFWD) Operation—If Equipped 106
Loader Coupler Operation—If Equipped 107
Operating in Water and Mud 107
Lifting Objects 108
Parking Machine 109
Lifting Machine 110
Loading Machine Onto Trailer 111
Towing 111
Maintenance—Machine 113
Diesel Fuel 113
Lubricity of Diesel Fuel 113
Handling and Storing Diesel Fuel 114
Biodiesel Fuel 115
Testing Diesel Fuel 116
Minimizing the Effect of Cold Weather on Diesel Engines 117
John Deere Break-In Plus™ Engine Oil 118
Diesel Engine Oil—Engines 4045HT054, 4045HT086, 4045HT087 118
Engine Oil and Filter Service Intervals—Engines 4045HT054, 4045HT086, 4045HT087 119
Diesel Engine Oil—Engine 4045TT096 120
Engine Oil and Filter Service Intervals—Engine 4045TT096 121
Alternative and Synthetic Lubricants 121
Hydraulic Oil 122
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil 123
Grease 123
Lubricant Storage 123
Mixing of Lubricants 124
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 125
Drain Intervals for Diesel Engine Coolant 126
John Deere COOL-GARD™ II Coolant Extender 126
Supplemental Coolant Additives 126
Operating in Warm Temperature Climates 127
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 127
Testing Diesel Engine Coolant 128
Disposing of Coolant 128
Maintenance—Periodic Maintenance 129
Engine Identification 129
Service Machine at Specified Intervals 132
Check Hour Meter Regularly 132
Prepare Machine for Maintenance 133
Fuel Tank 133
Loader Boom Service Lock 133
Opening and Closing Engine Hood 134
Battery Disconnect—If Equipped 134
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 135
Maintenance Legend 136
Service Intervals 137
Required Parts 139
Maintenance—As Required 140
Check Coolant 140
Inspect Tires and Check Pressure 141
Tire Pressures 142
Check Wheel Fasteners 143
Clean Cab Fresh Air and Recirculation Filters—If Equipped 143
Drain Water and Sediment from Fuel Filters 144
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 145
Clean or Replace Air Cleaner Elements 146
Inspect and Clean Cooling System 147
Lubricate Non-Powered Front Wheel Bearings—If Equipped 149
Maintenance—Every 10 Hours or Daily 150
Check Coolant Level 150
Check Hydraulic Reservoir Oil Level 150
Check Engine Oil Level 151
Inspect Fuel Water Sediment Bowls 151
Lubricate Loader Pivots 153
Lubricate Loader Quick Coupler—If Equipped 153
Lubricate Front Axle Pivot Pin 154
Lubricate Stabilizer Pivots and Cylinder Pins 154
Lubricate Backhoe Boom, Crowd Cylinders, and Pivots 155
Lubricate Backhoe Coupler Mechanical Jack—If Equipped 155
Lubricate Backhoe Bucket Cylinder and Pivots 156
Lubricate Backhoe Swing Cylinder and Pivots 156
Lubricate MFWD Front Axle and Universal Joints—If Equipped 157
Lubricate Non-Powered Front Axle Steering Pivots—If Equipped 157
Lubricate Multipurpose Bucket Pivots—If Equipped 157
Maintenance—Every 250 Hours 158
Take Engine Oil Sample 158
Check MFWD Planetary Housing Oil Level—If Equipped 158
Check MFWD Axle Oil Level—If Equipped 158
Check Battery Electrolyte Level and Terminals 159
Check Rear Axle Oil Level 161
Check Transmission Oil Level 161
Lubricate MFWD Drive Shaft Splines—If Equipped 161
Maintenance—Every 500 Hours 162
Take Fluid Samples 162
Check Air Intake Hose 162
Check Boom-to-Dipperstick Pin Bolt Torque 162
Drain Fuel Tank Water and Sediment 162
Change Engine Oil and Replace Filter 163
Replace Primary and Final Fuel Filters 164
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 166
Clean Engine Crankcase Ventilation Tube 167
Maintenance—Every 1000 Hours 168
Check Coolant 168
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped 169
Change Transmission Oil and Replace Filter 170
Replace Hydraulic Oil Filter 171
Replace Cab Fresh Air and Recirculation Filters—If Equipped 171
Replace Hydraulic Reservoir Breather 172
Replace Fuel Breather 173
Replace Engine Air Cleaner Elements 173
Inspect Belt 174
Maintenance—Every 2000 Hours 175
Change MFWD Planetary Housing Oil—If Equipped 175
Change MFWD Front Axle Housing Oil—If Equipped 175
Change Rear Axle and Planetary Housing Oil 176
Inspect and Clean Hydraulic Reservoir Fill Screen 176
Change Hydraulic Reservoir Oil 177
Maintenance—Every 3000 Hours 178
Adjust Engine Valve Lash (Clearance) 178
Maintenance—Every 6000 Hours 179
Draining the Cooling System 179
Filling the Cooling System 180
Miscellaneous—Machine 181
Changing Loader Buckets 181
Check and Adjust Backhoe Boom Lock 182
Check Receiver-Dryer—If Equipped 182
Checking Coolant Hoses and Radiator 183
Checking Ride Control Accumulator—If Equipped 184
Checking Starting System 184
Discharge Pilot Control System Hydraulic Pressure—If Equipped 185
Discharge Ride Control System Hydraulic Pressure—If Equipped 185
Inspect Loader Boom Service Lock 186
Replacing Bucket Teeth—Flex Pin 186
Replacing Bucket Teeth—TK Series 187
Lowering Boom Without Electrical Power—For Machines With Pilot Controls 187
Reversing Stabilizer Feet 188
Service Recommendations For Snap-To-Connect (STC®) Fittings 188
Toe-In Check and Adjust 189
Steering Angle Check and Adjust 191
Adding Front Counterweights 191
Adding Liquid Ballast to Front Tires 192
Pilot Control Wrist Rest Adjustment—If Equipped 192
Fuel System Bleed Procedure 193
Service Brake Bleed Procedure 194
Do Not Service Control Valves, Cylinders, Pumps, or Motors 195
Precautions for Alternator and Regulator 196
Handling, Checking and Servicing Batteries Carefully 197
Using Battery Charger 198
Using Booster Batteries—12-Volt System 200
Removing Batteries 200
Replacing Batteries 201
Welding On Machine 201
Welding Near Electronic Control Units 202
Keep Electronic Control Unit Connectors Clean 202
Replacing Fuses 203
Check Park Brake 207
External Service Brake Inspection 208
Keep ROPS Installed Properly 209
JDLink Machine Monitoring System (MMS)—If Equipped 209
Fluid Sampling Test Ports—If Equipped 209
Remove and Install Halogen Bulb 210
Hardware Torque Specifications 210
Unified Inch Bolt and Screw Torque Values 211
Metric Bolt and Screw Torque Values 212
Tire Chains 212
Miscellaneous—Operational Checkout 213
Operational Checkout Procedure 213
Miscellaneous—Troubleshooting 235
Troubleshooting Procedure 235
Engine 236
Electrical System 240
Hydraulic System 245
Steering System 247
Power Train 248
MFWD 249
Rear Axle 250
Air Conditioning 251
Software Update—If Equipped 251
Miscellaneous—Storage 252
Prepare Machine for Storage 252
Monthly Storage Procedure 252
Miscellaneous—Machine Numbers 254
Record Product Identification Number (PIN) 254
Record Engine Serial Number 254
Record Transmission Serial Number 254
Record Rear Axle Housing Serial Number 255
Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number—If Equipped 255
Keep Proof of Ownership 255
Keep Machines Secure 255
Miscellaneous—Specifications 256
410K Backhoe Loader Engine Specifications 256
Travel Speeds 257
Backhoe Loader Drain and Refill Capacities 258
410K Backhoe Loader Dimensions 259
410K Backhoe Loader Weight 262
410K Buckets 262
410K Backhoe Loader Lifting Capacities—Standard Dipperstick 262
410K Backhoe Loader Lifting Capacities—Extendable Dipperstick (Retracted) 263
410K Backhoe Loader Lifting Capacities—Extendable Dipperstick (Extended) 264
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 37
Section 1-5 40
Section 2-1 48
Section 2-2 61
Section 2-3 75
Section 3-1 113
Section 3-2 129
Section 3-3 140
Section 3-4 150
Section 3-5 158
Section 3-6 162
Section 3-7 168
Section 3-8 175
Section 3-9 178
Section 3-10 179
Section 4-1 181
Section 4-2 213
Section 4-3 235
Section 4-4 252
Section 4-5 254
Section 4-6 256

S.V 04/24