John Deere 444 G 4WD Loader Operator’s Manual – PDF DOWNLOAD

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John Deere 444 G 4WD Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 444 G 4WD Loader Operator’s Manual – PDF DOWNLOAD

• P/N: OMT440975X019_04
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 444 G
• Serials:
  • 1BZ444GA_ _D_00001—00479
  • 1BZ444GA_ _D_00480—10000

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 444 G 4WD Loader Operator’s Manual – PDF DOWNLOAD

444 G 4WD Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU), United Kingdom (UKCA), Eurasian Economic Union (EAEU), and Canada (CA) 8
Emissions Control System Certification Label 9
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 10
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 12
Emissions Performance and Tampering 18
Carbon Dioxide Emissions (CO₂) 19
FCC Notifications to User 20
Service ADVISOR Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 21
John Deere Online Bookstore 24
Technical Information Feedback Form 25
Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Operate Only If Qualified 33
Recognize Safety Information 34
Follow Safety Instructions 34
Prepare for Emergencies 34
Wear Protective Equipment 35
Protect Against Noise 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid Unauthorized Machine Modifications 36
Avoid High-Pressure Fluids 36
Avoid High-Pressure Oils 36
Work In Ventilated Area 37
Avoid Static Electricity Risk When Refueling 37
High Debris Applications 37
Prevent Fires, Clean Debris From Machine 38
In Case of Machine Fire 38
Clean Debris from Machine 39
Prevent Battery Explosions 39
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 40
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Add Cab Guarding for Special Uses 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Heated and Ventilated Operator’s Seat 42
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 43
Keep Riders Off Machine 44
Avoid Backover Accidents 44
Use Special Care When Operating Loader 44
Avoid Machine Tip Over and Machine Damage 45
Avoid Power Lines 45
Operating on Slopes 46
Operating or Traveling On Public Roads 46
Inspect and Maintain ROPS 46
Travel Safely 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Service Accumulator Systems Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 50
Drive Metal Pins Safely 50
Service Tires Safely 50
Use Proper Lifting Equipment 51
Safety—Safety Signs and Other Instructions 52
Safety Signs and Other Instructions 52
Operation—Operator’s Station 61
Using the Seat Belt 61
Operator’s Seat 62
Levers—Two Function Hydraulic Control 63
Levers—Three Function Hydraulic Control 64
Multi-Function Lever Operation 66
Steering Column Control 66
Pedals 67
Sealed Switch Module (SSM) Functions 68
Primary Display Unit (PDU) Functions 71
Dome Light 76
Right Console 76
Armrest Adjustment 76
Air Conditioner and Heater Operation 77
Radio—If Equipped 78
Opening and Securing Side Door 81
Alternative Exit Tool 81
Seat Adjustment 82
Fire Extinguisher Mounting Location—If Equipped 83
Operation—Operating the Machine 84
Before Starting Work 84
Operator Ability 84
Inspect Machine Daily Before Starting 85
Battery Disconnect Switch 86
Check Instruments Before Starting 86
Security System 87
Engine Break-In Period 87
Starting the Engine 88
Cold Start Aid—Starting Fluid—If Equipped 90
Cold Start Aid—Block Heater—If Equipped 90
Cold Weather Warm-Up 91
Warm-Up Procedure 91
Operating in Water and Mud 91
Driving Up a Steep or Slippery Slope 91
Park Brake Switch 92
Shifting the Transmission 93
Standby Idle 94
Automatic Idle and Automatic Shutdown 95
Turbocharger Cool Down 95
Joystick Bucket and Boom Control 96
Two Lever Bucket and Boom Control—If Equipped 98
Auxiliary Control—If Equipped 99
Ride Control—If Equipped 100
Secondary Steering—If Equipped 102
Service ADVISOR™ Remote (SAR) Software Delivery Process 103
Rear Camera—If Equipped 103
Boom Height Kickout (BHKO) Adjustment 104
Return-to-Carry (RTC) Adjustment 105
Return-to-Dig (RTD) Adjustment 106
Operating Loader Coupler—If Equipped 107
Using the Loader Bucket 108
Backdragging 109
Fork Attachment—If Equipped 110
Parking the Machine 111
Loading Machine for Transport 113
Towing—Recovery Procedure 116
Lifting the Machine 118
Operation—Monitor Operation 119
Primary Display Unit (PDU) 119
Navigation Buttons 119
Main Menu 120
Main Menu—Display Settings 121
Main Menu—Diagnostics 122
Main Menu—Software Update 123
Main Menu—Calibrations 124
Main Menu—Calibrations—Transmission Clutches 124
Main Menu—Calibrations—Brake Pedal 125
Main Menu—Calibrations—Park Brake Test 125
Main Menu—Machine Setup 126
Main Menu—Security 128
Main Menu—Machine Fan 130
Main Menu—Fuel Consumption 131
Main Menu—About 132
Main Menu—Job Timer 132
Main Menu—Camera—If Equipped 133
Maintenance—Machine 134
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 134
Required Emission-Related Information 134
Diesel Fuel 135
Lubricity of Diesel Fuel 135
Handling and Storing Diesel Fuel 136
Biodiesel Fuel 137
Testing Diesel Fuel 138
Supplemental Diesel Fuel Additives 138
Fuel Filters 138
Minimizing the Effect of Cold Weather on Diesel Engines 139
Alternative and Synthetic Lubricants 140
Lubricant Storage 140
Mixing of Lubricants 140
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 141
Diesel Engine Oil — Tier 3 and Stage IIIA 142
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 143
Diesel Engine Oil Service Interval for Operation at High Altitude 143
Oil Filters 144
Transmission, Park Brake, and Axle Oil 144
Hydraulic Oil 145
Grease with Molybdenum Disulfide 146
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 147
Water Quality for Mixing with Coolant Concentrate 148
Operating in Warm Temperature Climates 148
Testing Coolant Freeze Point 149
Disposing of Coolant 149
Maintenance—Periodic Maintenance 150
Service Machine at Specified Intervals 150
Check the Hour Meter Regularly 150
Prepare Machine for Maintenance 151
Frame Locking Bar 152
Locking Loader Boom 152
Engine Service Doors and Side Shields 153
Cooling System Doors 153
Fuel Tank 154
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 155
Service Intervals 156
Required Parts 158
Maintenance—As Required 159
Inspect Tires and Check Pressure 159
Tire Pressures 160
Check Wheel Bolt Torque 161
Check Cab Fresh Air Filter 162
Check Cab Recirculation Air Filter 162
Drain Water From Primary Fuel Filter With Water Separator 163
Drain Water From Final Fuel Filter 163
Drain Water From Auxiliary Fuel Filter With Water Separator—If Equipped 164
Inspect Engine Air Cleaner Elements 165
Inspect Serpentine Belt 167
Clean Cooler Cores 167
Check Window Washer Fluid Level 168
Check Rear Camera—If Equipped 168
Maintenance—Every 10 Hours or Daily 169
Clean Air Cleaner Dust Unloader Valve 169
Check Coolant Level at Surge Tank 169
Check Engine Oil Level 170
Check Hydraulic System Oil Level 170
Check Transmission Oil Level 171
Maintenance—Every 100 Hours 172
Lubricate Loader Linkage and Cylinder Pivots 172
Lubricate Coupler Lock Pins—If Equipped 173
Lubricate Oscillating Rear Axle Pivot 173
Maintenance—Initial Service – 250 Hours 174
Drain and Refill Front and Rear Axle Oil 174
Drain and Refill Engine Oil and Replace Filter 175
Maintenance—Every 250 Hours 176
Take Engine Oil Sample 176
Maintenance—Every 500 Hours 177
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 177
Check Front and Rear Axle Oil Level 178
Clean and Tighten Battery Terminals 178
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 179
Take Fluid Samples 179
Replace In-Line Fuel Filter 180
Replace Primary Fuel Filter 181
Replace Final Fuel Filter 182
Replace Auxiliary Fuel Filter—If Equipped 183
Drain and Refill Engine Oil and Replace Filter 184
Replace Hydraulic Reservoir Breather Filter 185
Check Park Brake Oil Level 185
Lubricate Front and Rear Shaft Seals on Park Brake 185
Check Ride Control Accumulator—If Equipped 186
Maintenance—Every 1000 Hours 187
Replace Air Cleaner Dust Unloader Valve 187
Replace Engine Air Cleaner Elements 188
Check Coolant Condition 189
Clean Engine Crankcase Vent Tube 189
Lubricate Frame Hinge Pivots 190
Drain and Refill Park Brake Oil 190
Maintenance—Every 2000 Hours 191
Drain and Refill Transmission Oil and Replace Filter 191
Drain and Refill Front and Rear Axle Oil 192
Check and Adjust Engine Valve Lash 193
Calibrate Transmission Clutch 193
Maintenance—Every 4000 Hours 194
Clean Hydraulic Pump Case Drain In-Line Screen 194
Replace Hydraulic System Return Filter 197
Drain, Flush, and Refill Hydraulic System Oil 198
Clean Hydraulic System Fill Strainer 200
Maintenance—Every 5000 Hours 201
Check Driveline Damper For Cracks 201
Maintenance—Every 6000 Hours 202
Drain Cooling System 202
Cooling System Fill and Deaeration Procedure 204
Miscellaneous—Machine 205
Clean Machine Regularly 205
Inspect Seat Belt 205
Replacing Seat Belt 206
Check Air Inlet Cover 206
Bleed Fuel System 207
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 207
Do Not Service Control Valves, Cylinders, Pumps, or Motors 207
Precautions for Alternator and Regulator 207
Handling, Checking, and Servicing Batteries Carefully 207
Using Booster Batteries—24-Volt System 209
Using Battery Charger 210
Replacing Batteries 212
12-Volt Auxiliary Power Outlet—If Equipped 212
Welding On Machine 213
Keep Electronic Control Unit Connectors Clean 213
JDLink Machine Monitoring System (MMS)—If Equipped 213
Replacing Fuses 214
Remove and Install Halogen Bulbs 219
Keep ROPS Installed Properly 219
Air Conditioning System Service 220
External Service Brake Inspection 221
Service Recommendations For Snap-To-Connect (STC®) Fittings 222
Hardware Torque Specifications 222
Metric Bolt and Screw Torque Values 223
Unified Inch Bolt and Screw Torque Values 224
Miscellaneous—Operational Checkout 225
Operational Checkout 225
Miscellaneous—Troubleshooting 250
Troubleshooting Procedure 250
Engine 251
Transmission 254
Differential and Axle 256
Service Brake 257
Driveline 257
Park Brake 258
Hydraulic System 259
Steering 261
Air Conditioning System 262
Heater System 263
Software Update 263
Miscellaneous—Storage 264
Prepare Machine for Storage 264
Monthly Storage Procedure 265
Miscellaneous—Machine Numbers 266
Record Product Identification Number (PIN) 266
Record Engine Serial Number 266
Record Transmission Serial Number 266
Record Hydraulic Pump Serial Number 267
Record Front and Rear Axle Housing Serial Numbers 267
Keep Proof of Ownership 267
Keep Machines Secure 267
Miscellaneous—Specifications 268
Engine Specifications 268
Drain and Refill Capacities 268
Z-Bar Specifications 269
High Lift Z-Bar Specifications 271
Travel Speeds 272
Eurasian Economic Union 272
Machine Design Life 273
Page Number 31
Section 1-1 31
Section 1-2 32
Section 1-3 41
Section 1-4 48
Section 1-5 52
Section 2-1 61
Section 2-2 84
Section 2-3 119
Section 3-1 134
Section 3-2 150
Section 3-3 159
Section 3-4 169
Section 3-5 172
Section 3-6 174
Section 3-7 176
Section 3-8 177
Section 3-9 187
Section 3-10 191
Section 3-11 194
Section 3-12 201
Section 3-13 202
Section 4-1 205
Section 4-2 225
Section 4-3 250
Section 4-4 264
Section 4-5 266
Section 4-6 268

S.V 04/24