John Deere 444H Loader & TC44H Tool Carrier Operator’s Manual – PDF DOWNLOAD

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John Deere 444H Loader & TC44H Tool Carrier Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 444H Loader & TC44H Tool Carrier Operator’s Manual – PDF DOWNLOAD

P/N: OMT195358_NT
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 444H, TC44H
Series: H SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 444H Loader & TC44H Tool Carrier Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety Features 9
Safety Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding For Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 12
Avoid High-Pressure Oils 12
Beware of Exhaust Fumes 12
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 13
Dispose of Waste Properly 14
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps and Handholds Correctly 15
Start Only From Operator’s Seat 15
Use and Maintain Seat Belt 15
Prevent Unintended Machine Movement 15
Avoid Work Site Hazards 15
Use Special Care When Operating Loader 16
Keep Riders Off Machine 16
Avoid Backover Accidents 17
Avoid Machine Tip Over 17
Operating on Slopes 18
Operating or Traveling On Public Roads 18
Inspect and Maintain ROPS 19
Add and Operate Attachments Safely 19
Safety—Maintenance Precautions 20
Park And Prepare For Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 20
Make Welding Repairs Safely 21
Drive Metal Pins Safely 21
Safety—Safety Signs 22
Safety Signs 22
Operation—Operator’s Station 24
Levers 24
Pedals 24
Deluxe Monitor Panel (Earlier Machines) 25
Deluxe Monitor Panel Functions (Earlier Machines) 26
Deluxe Monitor Panel (Later Machines) 29
Deluxe Monitor Panel Functions (Later Machines) 29
Console Switches and Accessories (Later Machines—Single Lever De 32
Console Switch and Accessory Functions (Later Machines—Single Le 32
Console Switches and Accessories (Later Machines—Two Lever Desig 34
Console Switch and Accessory Functions (Later Machines—Two Lever 34
Monitor Display Unit 36
Monitor Display Unit—Normal Display 36
Monitor Display Unit—Accessory Menu—Clutch Cut-Off (A 01) 37
Monitor Display Unit—Accessory Menu—Quick Shift Mode (A 02) 39
Monitor Display Unit—Accessory Menu—Auto Mode to First (A 03) 40
Monitor Display Unit—Accessory Menu—Job Timer Mode (A 04) 41
Monitor Display Unit—Accessory Menu—Stop Watch Mode (A 05) 41
Monitor Display Unit—Accessory Menu—0 1 Hour Meter Mode (A 06) 41
Monitor Display Unit—Accessory Menu—Metric Units Mode (A 07) 42
Monitor Display Unit—User Diagnostics Menu—Service Codes (d 01) 42
Monitor Display Unit—User Diagnostics Menu—Continuity Check (d 0 44
Monitor Display Unit—User Diagnostics Menu—Battery Monitor (d 03 45
Monitor Display Unit-User Diagnostics Menu-Engine Sensors (d 04) 46
Monitor Display Unit—User Diagnostics Menu—Transmission Sensors 48
Monitor Display Unit—User Diagnostics Menu—Hydraulic Sensors (d 49
Monitor Display Unit—User Diagnostics Menu—Fuel Sensor (d 07) 50
Monitor Display Unit—User Diagnostics Menu—(d 08)—Not Used 51
Monitor Display Unit—User Diagnostics Menu—Machine I D Mode (d 51
Horn Button 54
Turn Signals 54
Air Conditioning Controls 54
Heater Operation 55
Air Flow Knob 55
Adjusting Steering Wheel Tilt 56
Opening and Securing Side Door 56
Opening Side Window/Secondary Exit 57
Opening Rear Side Window 58
Adjusting Seat 59
Seat Belt 60
Operation—Operating the Machine 62
Inspect Machine Daily Before Starting 62
Check Instruments Before Starting 62
Starting the Engine 62
Starting Fluid—If Equipped (Cold Weather Starting Aid) 64
Using Booster Batteries—24 Volt System 65
Engine Air Heater—If Equipped 65
Using Coolant Heater—If Equipped 66
Warm-Up 66
Cold Weather Warm-Up 66
Neutral Lock 66
Shifting the Transmission 66
Park Brake Switch 67
Boom and Bucket Control Lever—One Lever Design 69
Boom and Bucket Control Lever—Two Lever Design 70
Quick Shift Switch 71
Ride Control Switch—Earlier Machines (If Equipped) 71
Ride Control—Later Machines (If Equipped) 72
Secondary Steering—If Equipped 74
Differential Lock Switch 74
Boom Height Kickout Adjustment 74
Return-to-Carry Kickout Adjustment 75
Return-To-Dig Adjustment 77
Fork Attachment 77
Parking the Machine 79
Loading Machine on a Trailer 80
Towing Procedure 80
Lifting the Machine 82
Maintenance—Machine 83
Diesel Fuel 83
Low Sulfur Diesel Fuel Conditioner 83
Testing Diesel Fuel 83
Handling and Storing Diesel Fuel 83
Alternative And Synthetic Lubricants 84
Diesel Engine Break-In Oil 84
Diesel Engine Oil 85
Transmission, Hydraulic System, Park Brake, and Differential Oil 86
Grease 87
Heavy Duty Diesel Engine Coolant 87
Maintenance—Periodic Maintenance 89
Service Your Machine at Specified Intervals 89
Check the Monitor Display Unit Regularly 89
Prepare Machine for Maintenance 89
Opening Engine Side Shields and Service Doors 91
Locking Machine Frame 92
Boom Lock 92
Opening Grille Door 93
Check Windshield Washer Fluid Level 93
Maintenance and Repair Record Keeping System 94
OILSCAN PLUSOILSCAN PLUS is a trademark of Deere & Company®, COO 94
Service Intervals 95
Maintenance—As Required 98
Check Tire Pressure 98
Tire Pressures 98
Tighten Wheel Retainer Cap Screws 99
Check Fire Extinguisher—If Equipped 99
Clean or Replace Air Cleaner Elements 99
Check Air Inlet Cover 100
Inspect Serpentine Belt 100
Drain Fuel Tank Sediment 101
Drain and Clean Primary Fuel Filter 102
Maintenance—Every 10 Hours or Daily 104
Check Recovery Tank Coolant Level 104
Clean Air Cleaner Dust Unloader Valve 104
Check Engine Oil Level 104
Check Hydraulic Oil Level 105
Check Transmission Oil Level 105
Maintenance—After First 100 Hours 107
Change Engine Break-In Oil and Replace Filter 107
Change Transmission Oil 108
Replace Transmission Oil Filter 109
Maintenance—Every 100 Hours 111
Grease Loader Linkage and Cylinder Pivots 111
Grease Front Steering Cylinder Pivots 112
Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots 112
Check Cab Fresh Air Filter—If Equipped With Cab 113
Check Cab Recirculating Air Filter—If Equipped With Cab 114
Maintenance—Every 250 Hours 116
Grease Front Driveline Sliding Joint 116
Check Receiver Dryer Moisture Indicator 116
Check Radiator Coolant Level 117
Change Engine Oil and Replace Filter 117
Maintenance—Every 500 Hours 119
Grease Upper and Lower Drive Line Sliding Joints 119
Check Air Intake Hoses 119
Check Battery Electrolyte Level and Terminals 120
Replace Final Fuel Filter 121
Replace Primary Fuel Filter 121
Replace Hydraulic System Return Filter 122
Grease Rear Oscillating Support Cover 122
Replace Hydraulic Reservoir Breather Filter 122
Replace Transmission Oil Filter 123
Check Park Brake Oil Level 124
Check Front and Rear Differential Oil Level 124
Maintenance—Every 1000 Hours 126
Clean Engine Crankcase Vent Tube 126
Replace Air Cleaner Dust Unloader Valve 126
Replace Air Cleaner Elements 126
Check Coolant 126
Check Radiator Hoses 127
Change Transmission Oil 128
Grease Frame Hinge Pivots 129
Check Park Brake 129
Change Park Brake Oil 130
Maintenance—Every 2000 Hours 131
Adjust Engine Valve Lash (Clearance) 131
Maintenance—Every 3000 Hours 132
Change Hydraulic System Oil 132
Clean Hydraulic System Strainer 133
Change Front and Rear Differential Oil 133
Clean Axle Differential Recirculation Screen 134
Miscellaneous—Machine 136
Draining the Cooling System 136
Filling the Cooling System 136
Adjusting Pilot Controller Tower 137
Checking Fuel Tank Vent Hose 138
Bleeding Fuel System 138
Precautions for Alternator and Regulator 139
Handling, Checking and Servicing Batteries Carefully 139
Replacing Batteries 141
Removing Batteries 141
Replacing Fuses 142
Fuse (Blade-Type) Color Codes 143
Replacing Halogen Bulbs 143
Engine Speeds 144
Checking Neutral Start System 144
Servicing Air Conditioning System 145
Welding on Machine 145
External Service Brake Inspection 145
Checking Brake Accumulators 146
Checking Ride Control Accumulator—If Equipped 147
Transmission Cooler and Radiator External Cleaning Procedure 148
Service Recommendations For Snap-To-Connect (STC®) Fittings 148
Do Not Service Control Valves, Cylinders, Pumps or Motors 150
Hardware Torque Specifications 150
Keep ROPS Installed Properly 150
Metric Bolt and Screw Torque Values 150
Unified Inch Bolt and Screw Torque Values 151
Miscellaneous—Operational Checkout 153
Operational Checkout 153
Checking and Clearing Diagnostic Trouble Codes From Monitor 153
Engine Off Checks 154
Engine Running Checks 156
Miscellaneous—Troubleshooting 164
Troubleshooting Procedure 164
Diagnostic Trouble Codes Quick Reference List 164
Engine 166
Transmission 168
Differential And Axle 170
Service Brake 172
Drive Line 172
Park Brake 172
Hydraulic System 173
Steering 175
Air Conditioning System 175
Heater System 177
Miscellaneous—Storage 178
Prepare Machine For Storage 178
Miscellaneous—Machine Numbers 179
Record Product Identification Number (PIN) 179
Record Engine Serial Number 179
Record Transmission Serial Number 179
Record Hydraulic Pump Serial Number 179
Record Axle Serial Number 180
Miscellaneous—Specifications 181
444H Specifications 181
TC44H Specifications 181
444H High Lift Specifications 182
Other Information—444H/TC44H 183
Drain and Refill Capacities—444H/TC44H 184
Miscellaneous—Crime Prevention Tips 186
Help Prevent Crime 186
Record Construction Identification Numbers 186
Keep Proof of Ownership 186
Park Indoors Out of Sight 186
When Parking Outdoors 187
Reduce Vandalism 187
Report Thefts Immediately 187
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 15
Section 1-4 20
Section 1-5 22
Section 2-1 24
Section 2-2 62
Section 3-1 83
Section 3-2 89
Section 3-3 98
Section 3-4 104
Section 3-5 107
Section 3-6 111
Section 3-7 116
Section 3-8 119
Section 3-9 126
Section 3-10 131
Section 3-11 132
Section 4-1 136
Section 4-2 153
Section 4-3 164
Section 4-4 178
Section 4-5 179
Section 4-6 181
Section 4-7 186

S.V 03/24