John Deere 470GLC Excavator Operator’s Manual OMT377205X19 – PDF DOWNLOAD

Description

John Deere 470GLC Excavator Operator’s Manual OMT377205X19 – PDF DOWNLOAD

• Part Number (P/N): OMT377205X19_34
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Model: 470GLC
• Serial Number Range: 1FF470GX_ _F235001—

TABLE OF CONTENTS:

John Deere 470GLC Excavator Operator’s Manual OMT377205X19 – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 36
Recognize Safety Information 36
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 37
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Control Pattern 37
Control Pattern Selector—If Equipped 38
Add Cab Guarding for Special Uses 38
Inspect Machine 38
Stay Clear of Moving Parts 38
Avoid High-Pressure Fluids 39
Avoid High-Pressure Oils 39
Work In Ventilated Area 39
Avoid Static Electricity Risk When Refueling 40
High Debris Applications 40
Prevent Fires, Clean Debris From Machine 41
In Case of Machine Fire 41
Prevent Battery Explosions 42
Handle Chemical Products Safely 42
Handle Starting Fluid Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 43
Exhaust Filter Ash Handling and Disposal 43
Prepare for Emergencies 43
Clean Debris from Machine 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 47
Avoid Backover Accidents 48
Inspect and Maintain ROPS 48
Avoid Machine Tip Over and Machine Damage 49
Use Special Care When Lifting Objects 49
Use Care When Swinging Machine 50
Operate Boom With Care 50
Avoid Power Lines 50
Travel Safely 51
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety—Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 53
Drive Metal Pins Safely 54
Use Proper Lifting Equipment 54
Clean Exhaust Filter Safely 55
Safety—Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Safety Signs Installed on Hydraulic Coupler—If Equipped 64
Operation—Operator’s Station 65
Pedals, Levers, and Panels 65
Switch Panel 66
Switch Panel Functions 67
Rear Left Panel 68
Horn 68
Power Boost Button 69
Pilot Shutoff Lever 69
Left Console 70
Travel Alarm and Travel Alarm Cancel Switch 70
Seat Heater Switch—If Equipped 70
Seat Heating and Cooling Switch—If Equipped 71
Boom Mode Switch 71
Reversing Fan Switch 71
Counterweight Removal or Install Switch—If Equipped 72
Rear Light Switch 72
Right Console 73
Exhaust Filter Parked Cleaning Switch 74
Right Enable Switch—If Equipped 74
Service ADVISOR™ Remote (SAR) Switch 75
Auxiliary Function Enable Switch—If Equipped 75
USB Charge Port—If Equipped 76
Cab Heater and Air Conditioner 77
Selecting Display Between Celsius and Fahrenheit 78
Operating the AM/FM Radio 79
Fire Extinguisher Mounting Location 80
Alternative Exit Tool 80
Cab Dome Light Switch 81
Opening Upper Front (Alternative Exit) Window 81
Removing and Storing the Lower Front Window 82
Opening Cab Door Window 82
Opening and Closing the Polycarbonate-Type Roof Exit Cover 83
Adjusting the Air Suspension Seat 83
Adjusting the Premium Air Suspension Seat—If Equipped 84
Adjusting Pilot Control Lever Console Height 86
Operation—Monitor Operation 87
Monitor 87
Monitor Functions 88
Aftertreatment Indicators Overview 90
Monitor Start-Up 91
Main Menu 92
Main Menu—Alarm List 93
Main Menu—Air Conditioner 100
Main Menu—Radio 102
Main Menu—Work Mode 103
Main Menu—Setting Menu 104
Main Menu—Setting Menu—Date and Time 105
Main Menu—Setting Menu—Attachment Name Input 105
Main Menu—Setting Menu—Auto-Shutdown 106
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 107
Main Menu—Setting Menu—Sub Meter Selection 108
Main Menu—Setting Menu—Rear View Camera Monitor 109
Main Menu—Setting Menu—Display Item Selection 110
Main Menu—Setting Menu—Brightness Adjustment 110
Main Menu—Setting Menu—Language 110
Main Menu—Setting Menu—Unit Selection 111
Main Menu—Setting Menu—Emergency Override 111
Main Menu—Setting Menu—Main Menu Sequence Change 112
Main Menu—Information Menu 112
Main Menu—Information Menu—Operation 113
Main Menu—Information Menu—Maintenance 114
Main Menu—Information Menu—Troubleshooting 114
Main Menu—Information Menu—Monitoring 115
Operation—Operating the Machine 116
Before Starting Work 116
Inspect Machine Daily Before Starting 116
Battery Disconnect Switch 117
Engine Break-In Period 117
Starting Engine 118
Cold Weather Start Aid—If Equipped 119
Cold Weather Warm-Up 120
Operate Within Machine Limits 121
Digging and Grading Operation 122
Operator Ability 122
Travel Pedals and Levers 123
Auxiliary Function Lever (AFL) 124
Exhaust Filter 125
Exhaust Filter Parked Cleaning 127
Selective Catalytic Reduction (SCR) System Overview 129
US EPA Qualified Emergency Use — SCR Derate Override Option 130
EU Qualified Emergency Use — SCR Derate Override Option 131
Service ADVISOR™ Remote (SAR) Software Delivery Process 132
Service ADVISOR™ Remote (SAR) Operation 133
Locking the Hydraulic Coupler to the Attachment—If Equipped 135
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 137
Control Lever Pattern Operation 138
Mechanical Control Lever Pattern Selector—If Equipped 139
Control Lever Pattern Conversion 140
Operating in Water and Mud 141
Driving Up a Steep or Slippery Slope 142
Required Machine Stop Warning 142
Lifting 144
Lower Boom With Engine Stopped 145
Parking the Machine 146
Towing-Recovery Procedure 147
Lifting With Bucket Loop 148
Lifting With John Deere Quick Coupler 149
Lifting the Machine 150
Counterweight Removal With Hydraulic Removal Option—If Equipped 151
Counterweight Installation With Hydraulic Removal Option—If Equipped 158
Maintenance—Machine 165
Required Emission-Related Information 165
Diesel Fuel 165
Diesel Fuel Specifications 165
Lubricity of Diesel Fuel 166
Handling and Storing Diesel Fuel 166
Biodiesel Fuel 167
Testing Diesel Fuel 168
Supplemental Diesel Fuel Additives 168
Fuel Filters 168
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 169
Refilling Diesel Exhaust Fluid (DEF) Tank 170
Testing Diesel Exhaust Fluid (DEF) 171
Storing Diesel Exhaust Fluid (DEF) 171
Disposal of Diesel Exhaust Fluid (DEF) 172
Minimizing the Effect of Cold Weather on Diesel Engines 173
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 174
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 175
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 176
Diesel Engine Oil Service Interval for Operation at High Altitude 176
Oil Filters 177
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 178
Water Quality for Mixing with Coolant Concentrate 179
Operating in Warm Temperature Climates 179
Testing Coolant Freeze Point 180
Disposing of Coolant 180
Alternative and Synthetic Lubricants 181
Lubricant Storage 181
Mixing of Lubricants 181
Hydraulic Oil 182
Swing Gear Case and Travel Gear Case Oils 183
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 183
Maintenance—Periodic Maintenance 184
Service Machine at Specified Intervals 184
Check the Hour Meter Regularly 184
Prepare Machine for Maintenance 185
Open Access Doors for Service 186
Open Engine Cover for Service 187
Fuel Tank 187
Hydraulic Breaker Attachment 188
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 188
Service Intervals 189
Required Parts 191
Maintenance—As Required 193
Drain Water and Sediment From Fuel Tank Sump 193
Remove and Clean Fuel Tank Inlet Screen 193
Clean Radiator Air Inlet Screens 194
Check Windshield Washer Fluid Level 195
Check and Adjust Track Sag 196
Clean Rear Camera Lens 197
Drain Primary Fuel Filter and Water Separator 197
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 198
Service Exhaust Filter 198
Clean and Tighten Battery Terminals 199
Maintenance—Every 10 Hours or Daily 200
Check Engine Oil Level 200
Check Engine Coolant Level 201
Check Hydraulic Tank Oil Level 202
Lubricate Hydraulic Coupler—If Equipped 203
Lubricate Working Tool Pivots and Links 204
Maintenance—Every 50 Hours or Weekly 205
Lubricate Front End Pin Joints 205
Maintenance—Every 100 Hours 206
Inspect and Re-Torque Track Hardware 206
Maintenance—Every 250 Hours 207
Check Swing Gear Case Oil Level 207
Drain Water and Sediment From Hydraulic Tank Sump 208
Check Hybrid Battery Electrolyte Level—If Equipped 209
Check Travel Gear Case Oil Level 211
Take Engine Oil Sample 211
Maintenance—Every 500 Hours 212
Lubricate Swing Bearing 212
Lubricate Swing Bearing Gear 212
Replace Primary Fuel Filter and Water Separator 213
Replace Final Fuel Filter 214
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 215
Check Air Intake Hoses 216
Drain and Refill Engine Oil and Replace Filter 217
Clean Cab Fresh Air and Cab Recirculating Air Filters 218
Take Fluid Samples 218
Maintenance—Every 1000 Hours 219
Drain and Refill Swing Gear Case Oil 219
Replace Pilot Oil Filter 220
Replace Hydraulic Tank Oil Filter 222
Replace Pump Case Drain Filter 224
Check and Adjust Air Conditioner V-Belt 225
Inspect Serpentine Belt 225
Remove and Clean Open Crankcase Ventilation (OCV) Hose 226
Replace Air Cleaner Elements 227
Replace Air Cleaner Dust Unloader Valve 228
Check Coolant Condition 228
Maintenance—Every 2000 Hours 229
Check and Adjust Engine Valve Lash 229
Drain and Refill Travel Gear Case Oil 229
Clean Diesel Exhaust Fluid (DEF) Tank (S N —236549) 229
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S N —235069) 229
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S N 235070—236549) 229
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 230
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 231
Maintenance—Initial Service—3000 Hours 232
Arm Structural Inspection 232
Boom Structural Inspection 234
Maintenance—Every 4000 Hours 236
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 236
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 237
Replace Hydraulic Tank Vent Cap Filter 239
Maintenance—Every 6000 Hours 240
Drain Cooling System 240
Cooling System Fill and Deaeration Procedure 241
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S N 236550— ) 242
Miscellaneous—Machine 246
Clean Machine Regularly 246
Bleed Fuel System 246
Bleed Hydraulic System 247
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 248
Replace Coolant Filter (S N —235069) 249
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 249
Do Not Service Control Valves, Cylinders, Pumps, or Motors 249
Precautions for Alternator and Regulator 250
Handling, Checking, and Servicing Batteries Carefully 251
Using Battery Charger 252
Using Booster Batteries—24-Volt System 254
Replacing Batteries 254
Fluid Sampling Test Ports 255
Welding on Machine 255
Keep Electronic Control Unit Connectors Clean 255
Adding 12-Volt Accessories 256
JDLink Machine Monitoring System (MMS)—If Equipped 256
Keep ROPS Installed Properly 256
Replacing Fuses 257
Replacing Seat Belt 260
Replacing Bucket Teeth 261
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 262
Replacing Bucket Teeth—TK Series 263
Bucket Remove and Install 264
Track Sag General Information 268
Check Track Shoe Hardware 268
Hardware Torque Specifications 268
Unified Inch Bolt and Screw Torque Values 269
Metric Bolt and Screw Torque Values 270
Miscellaneous—Transporting 271
Transporting the Machine by Trailer 271
Types of Packings for Transportation 272
Packing Dimensions and Weights for Transportation 273
Retracting or Extending the Side Frame 278
Retracting the Side Frame 279
Extending the Side Frame 280
Miscellaneous—Machine Assembly 283
Precautions for Assembling 283
Precautions for Lifting Work 283
Precautions for Operating Machine 283
Avoid High-Pressure Fluids 283
Installation Sequence 284
Installing Boom Cylinders 284
Installing Boom 287
Connecting Hoses Between Boom and Machine 288
Connecting Boom Cylinder Rod 290
Installing Arm 291
Connecting Arm Cylinder Rod 292
Connecting Bucket Cylinder Hoses 293
Installing Bucket 294
Grade Guidance Assembly—TS-i3 Inclinometers 295
Grade Guidance or Control Assembly—TS-i4 IMUs 301
Lubricate Working Tool Pivots and Links 310
Extending the Side Frame 310
Checking Hydraulic Oil Level 310
Installing Counterweight (With Hydraulic Removal Option) 310
Installing Counterweight (Without Hydraulic Removal Option) 311
Miscellaneous—Operational Checkout 313
Operational Checkout 313
Diagnostic Trouble Code Check 313
Operational Checks—Key Switch Off, Engine Off Checks 313
Operational Checks—Key Switch On, Engine Off Checks 316
Operational Checks—Key Switch On, Engine On Checks 326
Miscellaneous—Troubleshooting 354
Troubleshooting Procedure 354
Engine 355
Hydraulic System 360
Hydraulic Counterweight 362
Electrical System 363
Software Update 365
Miscellaneous—Storage 366
Prepare Machine for Storage 366
Monthly Storage Procedure 367
Preparing Engine for Long-Term Storage 368
Removing Engine From Long-Term Storage 369
Miscellaneous—Machine Numbers 370
Record Product Identification Number (PIN) 370
Record Engine Serial Number 370
Record Travel Motor Serial Numbers 370
Record Swing Motor Serial Numbers 371
Record Hydraulic Coupler Serial Number—If Equipped 371
Record Hydraulic Pump Serial Number 372
Keep Proof of Ownership 372
Keep Machines Secure 372
Miscellaneous—Specifications 373
Engine Specifications 373
Drain and Refill Capacities 373
Machine Specifications 374
Working Ranges 376
Lift Capacity—BE-Boom: 6 3 m (20 ft 8 in); Arm: 2 9 m (9 ft 6 in); Bucket: 2 5 m³ (3 3 yd³); Shoe: 750 mm (30 in) 380
Lift Capacity—BE-Boom: 6 3 m (20 ft 8 in); BE-Arm: 2 9 m (9 ft 6 in); Bucket: 2 5 m³ (3 3 yd³); Shoe: 900 mm (36 in) 381
Lift Capacity—Boom: 7 0 m (23 ft 0 in); Arm: 2 9 m (9 ft 6 in); Bucket: 2 3 m³ (3 0 yd³); Shoe: 750 mm (30 in) 382
Lift Capacity—Boom: 7 0 m (23 ft 0 in); Arm: 2 9 m (9 ft 6 in); Bucket: 2 3 m³ (3 0 yd³); Shoe: 900 mm (36 in) 383
Lift Capacity—Boom: 7 0 m (23 ft 0 in); Arm: 3 4 m (11 ft 2 in); Bucket: 2 1 m³ (2 7 yd³); Shoe: 750 mm (30 in) 384
Lift Capacity—Boom: 7 0 m (23 ft 0 in); Arm: 3 4 m (11 ft 2 in); Bucket: 2 1 m³ (2 7 yd³); Shoe: 900 mm (36 in) 386
Lift Capacity—Boom: 7 0 m (23 ft 0 in) Arm: 3 9 m (12 ft 10 in); Bucket: 1 9 m³ (2 5 yd³); Shoe: 750 mm (30 in) 388
Lift Capacity—Boom: 7 0 m (23 ft 0 in); Arm: 3 9 m (12 ft 10 in); Bucket: 1 9 m³ (2 5 yd³); Shoe: 900 mm (36 in) 390
Lift Capacity—Boom: 7 0 m (23 ft 0 in); Arm: 4 9 m (16 ft 1 in); Bucket: 1 4 m³ (1 8 yd³); Shoe: 750 mm (30 in) 392
Lift Capacity—Boom: 7 0 m (23 ft 0 in); Arm: 4 9 m (16 ft 1 in); Bucket: 1 4 m³ (1 8 yd³); Shoe: 900 mm (36 in) 393
Page Number 29
Section 1-1 35
Section 1-2 36
Section 1-3 45
Section 1-4 52
Section 1-5 56
Section 2-1 65
Section 2-2 87
Section 2-3 116
Section 3-1 165
Section 3-2 184
Section 3-3 193
Section 3-4 200
Section 3-5 205
Section 3-6 206
Section 3-7 207
Section 3-8 212
Section 3-9 219
Section 3-10 229
Section 3-11 232
Section 3-12 236
Section 3-13 240
Section 4-1 246
Section 4-2 271
Section 4-3 283
Section 4-4 313
Section 4-5 354
Section 4-6 366
Section 4-7 370
Section 4-8 373

S.V 04/24