John Deere 470GLC Excavator Operator’s Manual OMT385302X19 PDF

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John Deere 470GLC Excavator Operator’s Manual OMT385302X19 – PDF DOWNLOAD

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John Deere 470GLC Excavator Operator’s Manual OMT385302X19 – PDF DOWNLOAD

• P/N: OMT385302X19_04
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 470GLC
• Serial: 1FF470GX_ _D473001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 470GLC Excavator Operator’s Manual OMT385302X19 – PDF DOWNLOAD

470GLC Excavator 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Non-Road Diesel Engine Emission Control System Warranty Statement 8
Off-Road Compression-Ignition Engines CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT 10
FCC Notifications to User 12
John Deere Online Bookstore 12
Technical Information Feedback Form 13
Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Operate Only If Qualified 20
Recognize Safety Information 20
Follow Safety Instructions 20
Prepare for Emergencies 21
Wear Protective Equipment 21
Protect Against Noise 21
Inspect Machine 22
Stay Clear of Moving Parts 22
Avoid Unauthorized Machine Modifications 22
Control Pattern 22
Control Pattern Selector—If Equipped 22
Avoid High-Pressure Oils and Fluids 23
Work In Ventilated Area 23
Avoid Static Electricity Risk When Refueling 24
High Debris Applications 24
Prevent Fires, Clean Debris From Machine 25
In Case of Machine Fire 25
Prevent Battery Explosions 26
Handle Chemical Products Safely 26
Handle Starting Fluid Safely 26
Decommissioning — Proper Recycling and Disposal of Fluids and Components 27
Add Cab Guarding for Special Uses 27
Safety—Operating Precautions 28
Use Steps and Handholds Correctly 28
Start Only From Operator’s Seat 28
Use and Maintain Seat Belt 28
Heated and Ventilated Operator’s Seat 29
Prevent Unintended Machine Movement 29
Avoid Work Site Hazards 30
Keep Riders Off Machine 30
Avoid Backover Accidents 31
Avoid Machine Tip Over and Machine Damage 31
Use Special Care When Lifting Objects 32
Avoid Power Lines 32
Use Care When Swinging Machine 32
Operate Boom With Care 33
Operating on Slopes 33
Inspect and Maintain ROPS 33
Travel Safely 34
Prevent Acid Burns 34
Add and Operate Attachments Safely 34
Safety—Maintenance Precautions 35
Park and Prepare for Service Safely 35
Service Machines Safely 35
Service Cooling System Safely 36
Service Accumulator Systems Safely 36
Remove Paint Before Welding or Heating 36
Make Welding Repairs Safely 37
Drive Metal Pins Safely 37
Use Proper Lifting Equipment 37
Safety—Safety Signs and Other Instructions 38
Safety Signs and Other Instructions 38
Safety Signs Installed on Hydraulic Coupler—If Equipped 48
Operation—Operator’s Station 49
Pedals, Levers, and Panels 49
Switch Panel 50
Switch Panel Functions 51
Rear Left Panel 52
Horn 52
Power Boost Button 53
Pilot Shutoff Lever 53
Engine Stop Switch 54
Left Console 54
Travel Alarm and Travel Alarm Cancel Switch—If Equipped 54
Seat Heater Switch—If Equipped 55
Rear Light Switch—If Equipped 55
Boom Mode Switch 55
Reversing Fan Switch 56
Cab Heater and Air Conditioner 57
Selecting Display Between Celsius and Fahrenheit 58
Operating the AM/FM Radio 59
Fire Extinguisher Mounting Location 60
Alternative Exit Tool 60
Cab Dome Light Switch 61
Opening Upper Front (Alternative Exit) Window 61
Removing and Storing the Lower Front Window 62
Opening Cab Door Window 62
Opening and Closing the Polycarbonate-Type Roof Exit Cover 63
Adjusting the Mechanical Suspension Seat 63
Adjusting Pilot Control Lever Console Height 64
Operation—Monitor Operation 65
Monitor 65
Monitor Functions 66
Monitor Start-Up 67
Main Menu 68
Main Menu—Alarm List 69
Main Menu—Air Conditioner 73
Main Menu—Radio 75
Main Menu—Work Mode 76
Main Menu—Setting Menu 77
Main Menu—Setting Menu—Date and Time 78
Main Menu—Setting Menu—Attachment Name Input 78
Main Menu—Setting Menu—Auto-Shutdown 79
Main Menu—Setting Menu—Sub Meter Selection 79
Main Menu—Setting Menu—Rear View Camera Monitor 80
Main Menu—Setting Menu—Display Item Selection 81
Main Menu—Setting Menu—Brightness Adjustment 81
Main Menu—Setting Menu—Language 81
Main Menu—Setting Menu—Unit Selection 82
Main Menu—Setting Menu—Main Menu Sequence Change 82
Main Menu—Information Menu 83
Main Menu—Information Menu—Operation 84
Main Menu—Information Menu—Maintenance 85
Main Menu—Information Menu—Troubleshooting 85
Main Menu—Information Menu—Monitoring 85
Operation—Operating the Machine 86
Before Starting Work 86
Inspect Machine Daily Before Starting 86
Battery Disconnect Switch 87
Starting Engine 88
Cold Weather Start Aid 89
Cold Weather Warm-Up 90
Operate Within Machine Limits 91
Digging and Grading Operation 91
Travel Pedals and Levers 93
Control Lever Pattern Operation 94
Operating in Water and Mud 94
Driving Up a Steep or Slippery Slope 95
Lifting 95
Towing-Recovery Procedure 97
Lower Boom With Engine Stopped 98
Parking the Machine 99
Lifting the Machine 100
Locking the Hydraulic Coupler to the Attachment—If Equipped 101
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 103
Maintenance—Machine 104
Required Emission-Related Information 104
Diesel Fuel 104
Lubricity of Diesel Fuel 104
Handling and Storing Diesel Fuel 105
Biodiesel Fuel 105
Testing Diesel Fuel 106
Supplemental Diesel Fuel Additives 106
Fuel Filters 106
Minimizing the Effect of Cold Weather on Diesel Engines 107
Alternative and Synthetic Lubricants 107
Mixing of Lubricants 108
Lubricant Storage 108
Diesel Engine Break-In™ Oil 108
Diesel Engine Oil — Tier 3 and Stage IIIA 109
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 110
Diesel Engine Oil Service Interval for Operation at High Altitude 110
Oil Filters 111
Hydraulic Oil 112
Swing Gear Case and Travel Gear Case Oils 113
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 113
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 114
Water Quality for Mixing with Coolant Concentrate 115
Operating in Warm Temperature Climates 115
Testing Coolant Freeze Point 116
Disposing of Coolant 116
Maintenance—Periodic Maintenance 117
Service Machine at Specified Intervals 117
Check the Hour Meter Regularly 117
Prepare Machine for Maintenance 118
Open Engine Cover for Service 119
Open Access Doors for Service 119
Fuel Tank 119
Hydraulic Breaker Attachment 120
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 120
Service Intervals 121
Required Parts 122
Maintenance—As Required 123
Remove and Clean Fuel Tank Inlet Screen 123
Clean Rear Camera Lens 123
Check Windshield Washer Fluid Level 123
Clean and Tighten Battery Terminals 124
Maintenance—Every 10 Hours or Daily 125
Drain Water and Sediment From Fuel Tank Sump 125
Drain Primary Fuel Filters and Water Separators 125
Drain Primary Water Separators 126
Check Engine Coolant Level 126
Check Engine Oil Level 128
Check Hydraulic Tank Oil Level 130
Lubricate Hydraulic Coupler—If Equipped 131
Maintenance—Initial Service—50 Hours 132
Check and Adjust Drive Belt Tension 132
Maintenance—Every 50 Hours or Weekly 133
Check and Adjust Track Sag 133
Lubricate Front End Pin Joints 134
Lubricate Working Tool Pivots and Links 134
Maintenance—Every 100 Hours 135
Inspect and Re-Torque Track Hardware 135
Check and Adjust Drive Belt Tension 136
Maintenance—Every 250 Hours 137
Check Hybrid Battery Electrolyte Level—If Equipped 137
Check Swing Gear Case Oil Level 139
Check Travel Gear Case Oil Level 139
Check and Adjust Air Conditioner V-Belt 140
Drain Water and Sediment From Hydraulic Tank Sump 141
Clean Cab Fresh Air and Cab Recirculating Air Filters 142
Take Engine Oil Sample 142
Maintenance—Every 500 Hours 143
Drain and Refill Engine Oil and Replace Filters 143
Check Air Intake Hoses 144
Clean Radiator Air Inlet Screens 144
Replace Primary Fuel Filter and Water Separators 145
Replace Final Fuel Filters 145
Lubricate Swing Bearing 146
Lubricate Swing Bearing Gear 146
Take Fluid Samples 146
Maintenance—Every 1000 Hours 147
Drain and Refill Swing Gear Case Oil 147
Replace Air Cleaner Elements 148
Replace Air Cleaner Dust Unloader Valve 149
Check Coolant Condition 149
Replace Pump Case Drain Filter 150
Replace Pilot Oil Filter 151
Replace Hydraulic Tank Oil Filter 152
Maintenance—Every 2000 Hours 153
Drain and Refill Travel Gear Case Oil 153
Replace Primary Water Separators 154
Maintenance—Every 4000 Hours 155
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 155
Replace Hydraulic Tank Vent Cap Filter 157
Drain Cooling System 158
Cooling System Fill and Deaeration Procedure 160
Miscellaneous—Machine 161
Bleed Fuel System 161
Bleed Air From Hydraulic System 161
Bleed Coolant System 162
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 162
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 162
Do Not Service Control Valves, Cylinders, Pumps, or Motors 163
Precautions for Alternator and Regulator 163
Handling, Checking, and Servicing Batteries Carefully 163
Using Battery Charger 165
Using Booster Batteries—24-Volt System 167
Replacing Batteries 167
Welding on Machine 168
Keep Electronic Control Unit Connectors Clean 168
Clean the Machine Regularly 168
Adding 12-Volt Accessories 169
JDLink Machine Monitoring System (MMS)—If Equipped 169
Keep ROPS Installed Properly 169
Replacing Fuses 170
Replacing Bucket Teeth 172
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 173
Replacing Bucket Teeth—TK Series 173
Bucket Remove and Install 174
Track Sag General Information 178
Check Track Shoe Hardware 178
Hardware Torque Specifications 178
Unified Inch Bolt and Screw Torque Values 179
Metric Bolt and Screw Torque Values 180
Miscellaneous—Transporting 181
Transporting the Machine by Trailer 181
Types of Packings for Transportation 182
Packing Dimensions and Weights for Transportation 182
Miscellaneous—Machine Assembly 188
Precautions for Assembling 188
Precautions for Lifting Work 188
Precautions for Operating Machine 188
Avoid High-Pressure Fluids 188
Installation Sequence 188
Installing Boom Cylinders 189
Installing Boom 192
Connecting Hoses Between Boom and Machine 193
Connecting Boom Cylinder Rod 195
Installing Arm 196
Connecting Arm Cylinder Rod 197
Connecting Bucket Cylinder Hoses 198
Installing Bucket 199
Lubricate Working Tool Pivots and Links 199
Checking Hydraulic Oil Level 199
Installing Counterweight (Without Hydraulic Removal Option) 200
Miscellaneous—Operational Checkout 201
Operational Checkout 201
Miscellaneous—Troubleshooting 244
Troubleshooting Procedure 244
Engine 245
Electrical System 248
Hydraulic System 251
Miscellaneous—Storage 253
Prepare Machine for Storage 253
Monthly Storage Procedure 254
Miscellaneous—Machine Numbers 255
Record Product Identification Number (PIN) 255
Record Engine Serial Number 255
Record Travel Motor Serial Numbers 255
Record Swing Motor Serial Numbers 256
Record Hydraulic Pump Serial Numbers 256
Record Hydraulic Coupler Serial Number—If Equipped 256
Keep Proof of Ownership 257
Keep Machines Secure 257
Miscellaneous—Specifications 258
Engine Specifications 258
Drain and Refill Capacities 258
Machine Specifications 259
Working Ranges 261
Lift Capacity—ME-Arm: 2 9 m (9 ft 6 in); ME-Boom: 6 3 m (20 ft 8 in); Bucket: 2 5 m³ (3 3 yd³); Shoe: 600 mm (24 in) 263
Page Number 19
Section 1-1 19
Section 1-2 20
Section 1-3 28
Section 1-4 35
Section 1-5 38
Section 2-1 49
Section 2-2 65
Section 2-3 86
Section 3-1 104
Section 3-2 117
Section 3-3 123
Section 3-4 125
Section 3-5 132
Section 3-6 133
Section 3-7 135
Section 3-8 137
Section 3-9 143
Section 3-10 147
Section 3-11 153
Section 3-12 155
Section 4-1 161
Section 4-2 181
Section 4-3 188
Section 4-4 201
Section 4-5 244
Section 4-6 253
Section 4-7 255
Section 4-8 258

S.V 04/24