John Deere 524K 4WD Loader Operator’s Manual OMT361496X19 PDF

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John Deere 524K 4WD Loader Operator’s Manual OMT361496X19 – PDF DOWNLOAD

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John Deere 524K 4WD Loader Operator’s Manual OMT361496X19 – PDF DOWNLOAD

• P/N: OMT361496X19_22
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 524K
• Series: 0
• Serial:
  • 1DW524K_ _ _D670310—677548
• For complete service information also see: T361498X19, PC11367

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 524K 4WD Loader Operator’s Manual OMT361496X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 33
Avoid High-Pressure Oils 34
Work In Ventilated Area 34
Avoid Static Electricity Risk When Refueling 35
Prevent Fires 36
In Case of Machine Fire 36
Clean Debris from Machine 37
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Handle Starting Fluid Safely 38
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 39
Add Cab Guarding for Special Uses 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Prevent Unintended Machine Movement 41
Avoid Work Site Hazards 42
Use Special Care When Operating Loader 43
Keep Riders Off Machine 43
Avoid Backover Accidents 43
Avoid Machine Tip Over and Machine Damage 44
Operating on Slopes 44
Operating or Traveling On Public Roads 45
Inspect and Maintain ROPS 45
Travel Safely 45
Prevent Acid Burns 46
Add and Operate Attachments Safely 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Cooling System Safely 47
Service Tires Safely 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 49
Drive Metal Pins Safely 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 58
Levers—Two Function Hydraulic Control 58
Levers—Three Function Hydraulic Control 59
Levers—Four Function Hydraulic Control 61
Pedals 61
Sealed Switch Module (SSM) 62
Switch Module Functions 63
Advanced Display Unit (ADU) 66
Display Unit Functions 67
Horn Button 71
Turn Signals 71
Air Conditioner and Heater Operation 72
Counter Switch 73
Radio—If Equipped 74
Opening and Securing Side Door 78
Opening Side Window/Secondary Exit 79
Opening Rear Side Window 79
Seat Adjustment 80
Fire Extinguisher Mounting Location 81
Operation—Operating the Machine 82
Before Starting Work 82
Inspect Machine Daily Before Starting 82
Check Instruments Before Starting 82
Security System 83
Battery Disconnect Switch 83
Engine Break-In Period 84
Starting the Engine 85
Cold Start Aid—Starting Fluid—If Equipped 87
Cold Start Aid—Block Heater—If Equipped 87
Warm-Up Procedure 88
Cold Weather Warm-Up 88
Park Brake Switch 89
Shifting the Transmission 90
Automatic Idle and Automatic Shutdown 92
Turbocharger Cool Down 92
Joystick Bucket and Boom Control 93
Two Lever Bucket and Boom Control 94
Auxiliary Control 95
Ride Control—If Equipped 96
Secondary Steering—If Equipped 98
Differential Lock Operation 98
Service ADVISOR™ Remote (SAR) Software Delivery Process 99
Rear Camera and Radar Object Detection (ROD) System—If Equipped 100
Counter Switch Operation 102
Embedded Payload Scale—If Equipped 103
Boom Height Kickout Adjustment 107
Return-to-Carry Kickout Adjustment 107
Return-to-Dig Adjustment for Z-Bar Linkage 108
Operating Loader Coupler—If Equipped 110
Using the Loader Bucket 111
Backdragging 112
Fork Attachment 113
Operating in Water and Mud 114
Parking the Machine 115
Loading Machine on a Trailer 116
Towing Procedure 118
Lifting the Machine 119
Operation—Monitor Operation 120
Display Unit—Normal Display 120
Display Unit—Main Menu 121
Display Unit—Main Menu—Codes 122
Display Unit—Main Menu—Codes—Active Codes 122
Display Unit—Main Menu—Codes—Stored Codes 123
Display Unit—Main Menu—Settings 124
Display Unit—Main Menu—Settings—Reverse Fan Cycle 125
Display Unit—Main Menu—Settings—Courtesy Lights 125
Display Unit—Main Menu—Settings—Quick Shift 126
Display Unit—Main Menu—Settings—Job Timer 126
Display Unit—Main Menu—Settings—Stopwatch 127
Display Unit—Main Menu—Settings—Ride Control—If Equipped 127
Display Unit—Main Menu—Settings—Counters 127
Display Unit—Main Menu—Settings—Camera Mode 128
Display Unit—Main Menu—Settings—Operator Configuration 128
Display Unit—Main Menu—Diagnostics 129
Display Unit—Main Menu—Diagnostics—Machine ID 130
Display Unit—Main Menu—Diagnostics—Battery Monitor 130
Display Unit—Main Menu—Diagnostics—Engine Sensors 131
Display Unit—Main Menu—Diagnostics—Transmission/Axle 131
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 132
Display Unit—Main Menu—Diagnostics—Machine Sensors 132
Display Unit—Main Menu—Diagnostics—FNR Selector 132
Display Unit—Main Menu—Diagnostics—Cab Switches 133
Display Unit—Main Menu—Diagnostics—Switch Module 133
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 134
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 135
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 135
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 136
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 136
Display Unit—Main Menu—Diagnostics—Park Brake Test 137
Display Unit—Main Menu—Payload Scale—If Equipped 138
Display Unit—Main Menu—Payload Scale—Long Total 138
Display Unit—Main Menu—Payload Scale—Display Units 139
Display Unit—Main Menu—Payload Scale—Auto Add 139
Display Unit—Main Menu—Payload Scale—Diagnostics 139
Display Unit—Main Menu—Payload Scale—Setup 139
Display Unit—Main Menu—Monitor Settings 140
Display Unit—Main Menu—Security 141
Display Unit—Main Menu—Security—Security 142
Display Unit—Main Menu—Security—Change Owner PIN 142
Display Unit—Main Menu—Security—Manage Operator PINs 143
Display Unit—Main Menu—Security—Manage Transport PIN 144
Display Unit—Main Menu—Security—Delayed Operator Logout 145
Display Unit—Main Menu—Software Delivery 145
Display Unit—Main Menu—Software Delivery—Software Update 146
Maintenance—Machine 147
Required Emission-Related Information 147
Diesel Fuel 147
Lubricity of Diesel Fuel 148
Handling and Storing Diesel Fuel 148
Biodiesel Fuel 149
Testing Diesel Fuel 150
Supplemental Diesel Fuel Additives 150
Fuel Filters 150
Minimizing the Effect of Cold Weather on Diesel Engines 151
Alternative and Synthetic Lubricants 152
Lubricant Storage 152
Mixing of Lubricants 152
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 153
Diesel Engine Oil — Tier 3 and Stage IIIA 154
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 155
Oil Filters 155
Transmission, Park Brake, and Axle Oil 156
Hydraulic Oil 157
Grease 158
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 159
Water Quality for Mixing with Coolant Concentrate 160
Operating in Warm Temperature Climates 160
Testing Coolant Freeze Point 161
Disposing of Coolant 161
Maintenance—Periodic Maintenance 162
Service Machine at Specified Intervals 162
Check Hour Meter Regularly 162
Prepare Machine for Maintenance 163
Frame Locking Bar 164
Boom Lock 165
Engine Service Doors and Side Shields 166
Cooling System Doors 167
Fuel Tank 168
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 168
Service Intervals 169
Required Parts 171
Maintenance—As Required 173
Inspect Tires and Check Pressure 173
Tire Pressures 174
Check Wheel Bolt Torque 176
Inspect Engine Air Cleaner Elements 177
Inspect Air Conditioner Compressor and Alternator Belt 178
Clean Cooler Cores 179
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 181
Drain Water From Auxiliary Fuel Filter With Water Separator—If Equipped 182
Check Windshield Washer Fluid Level 182
Drain Water From Primary Fuel Filter With Water Separator 183
Drain Water From Final Fuel Filter 183
Check and Clean or Replace Cab Fresh Air Filter 184
Check and Clean or Replace Cab Recirculating Air Filter 185
Maintenance—Every 10 Hours or Daily 186
Clean Air Cleaner Dust Unloader Valve 186
Check Coolant Level at Surge Tank 186
Check Engine Oil Level 187
Check Hydraulic System Oil Level 187
Check Transmission Oil Level 188
Inspect Outer Pin Seals 189
Maintenance—Every 100 Hours 190
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 190
Maintenance—Initial Service – 250 Hours 191
Drain and Refill Front and Rear Axle Oil 191
Replace Axle Oil Filters—If Equipped 192
Maintenance—Every 250 Hours 193
Take Engine Oil Sample 193
Maintenance—Every 500 Hours 194
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 194
Check Front and Rear Axle Oil Level 195
Lubricate Front and Rear Axle Shaft Seals 195
Check Battery Water Level and Terminals 196
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 197
Take Fluid Samples 197
Replace In-Line Fuel Strainer 198
Replace Auxiliary Fuel Filter With Water Separator—If Equipped 198
Drain and Refill Engine Oil and Replace Filter 199
Replace Primary Fuel Filter With Water Separator 200
Replace Final Fuel Filter 201
Replace Hydraulic Reservoir Breather Filter 201
Check Park Brake Oil Level 202
Lubricate Front and Rear Shaft Seals on Park Brake 202
Check Ride Control Accumulator—If Equipped 203
Maintenance—Every 1000 Hours 204
Replace Air Cleaner Dust Unloader Valve 204
Replace Engine Air Cleaner Elements 204
Replace Axle Oil Filters—If Equipped 205
Check Coolant Condition 205
Clean Engine Crankcase Vent Tube 205
Lubricate Frame Hinge Pivots 206
Drain and Refill Park Brake Oil 206
Maintenance—Every 2000 Hours 207
Drain and Refill Transmission Oil and Replace Filter 207
Drain and Refill Front and Rear Axle Oil 209
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 210
Adjust Engine Valve Lash (Clearance) 210
Rerun Transmission Clutch Calibration 210
Replace Outer Pin Seals 210
Maintenance—Every 4000 Hours 211
Clean Hydraulic Pump Case Drain In-Line Screen 211
Replace Crankshaft Damper 212
Clean Hydraulic System Fill Strainer 213
Drain, Flush, and Refill Hydraulic System Oil 213
Replace Hydraulic System Return Filter 215
Maintenance—Every 5000 Hours 216
Inspect Driveline Damper 216
Maintenance—Every 6000 Hours 217
Drain Cooling System 217
Refill Cooling System 218
Miscellaneous—Machine 219
Check Air Inlet Cover—If Equipped 219
Inspect Fuel Tank Vent Hose and Breather Filter 219
Bleed Fuel System 219
Do Not Service Control Valves, Cylinders, Pumps, or Motors 220
Precautions for Alternator and Regulator 220
Handling, Checking, and Servicing Batteries Carefully 221
Using Booster Batteries—24-Volt System 222
Using Battery Charger 223
Replacement Batteries 223
Remove and Install Batteries 224
12-Volt Auxiliary Power Outlet—If Equipped 224
JDLink™ Machine Monitoring System (MMS)—If Equipped 225
Replacing Fuses 225
Remove and Install Halogen Bulbs 227
Fluid Sampling Test Ports—If Equipped 228
Air Conditioning System Service 229
External Service Brake Inspection 230
Service Recommendations For Snap-To-Connect (STC®) Fittings 231
Welding on Machine 232
Keep Electronic Control Unit Connectors Clean 232
Replacing Bucket Teeth—TK Series 233
Keep ROPS Installed Properly 233
Hardware Torque Specifications 233
Metric Bolt and Screw Torque Values 234
Unified Inch Bolt and Screw Torque Values 235
Miscellaneous—Operational Checkout 236
Operational Checkout 236
Diagnostic Trouble Code Check 236
Ignition OFF, Engine OFF Checks 236
Ignition ON, Engine OFF Checks 237
Ignition ON, Engine ON Checks 244
Miscellaneous—Troubleshooting 264
Troubleshooting Procedure 264
Engine 265
Transmission 268
Differential and Axle 271
Service Brake 272
Driveline 272
Park Brake 273
Hydraulic System 274
Steering 276
Air Conditioning System 277
Heater System 278
Software Update 279
Miscellaneous—Storage 280
Prepare Machine for Storage 280
Monthly Storage Procedure 281
Miscellaneous—Machine Numbers 282
Record Product Identification Number (PIN) 282
Record Engine Serial Number 282
Record Transmission Serial Number 282
Record Hydraulic Pump Serial Number 283
Record Front and Rear Axle Housing Serial Numbers 283
Keep Proof of Ownership 283
Keep Machines Secure 284
Miscellaneous—Specifications 285
Engine Specifications 285
Drain and Refill Capacities 285
Standard Z-Bar Specifications 286
High Lift Z-Bar Specifications 288
Travel Speeds 289
Eurasian Economic Union 290
Machine Design Life 290
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 47
Section 1-5 50
Section 2-1 58
Section 2-2 82
Section 2-3 120
Section 3-1 147
Section 3-2 162
Section 3-3 173
Section 3-4 186
Section 3-5 190
Section 3-6 191
Section 3-7 193
Section 3-8 194
Section 3-9 204
Section 3-10 207
Section 3-11 211
Section 3-12 216
Section 3-13 217
Section 4-1 219
Section 4-2 236
Section 4-3 264
Section 4-4 280
Section 4-5 282
Section 4-6 285

S.V 04/24