John Deere 524K-II 4WD Loader Operator’s Manual OMT387130X19 PDF

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John Deere 524K-II 4WD Loader Operator’s Manual OMT387130X19 – PDF DOWNLOAD

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John Deere 524K-II 4WD Loader Operator’s Manual OMT387130X19 – PDF DOWNLOAD

P/N: OMT387130X19_22
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 524K SERIES II
Series: 0
Serial:
PIN: 1DW524K_ _ _F677549—
For complete service information also see: T387122X19, PC15081

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 524K-II 4WD Loader Operator’s Manual OMT387130X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Avoid Unauthorized Machine Modifications 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Fluids 35
Avoid High-Pressure Oils 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
Prevent Fires 37
In Case of Machine Fire 38
Prevent Battery Explosions 38
High Debris Applications 38
Clean Debris from Machine 39
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Prepare for Emergencies 40
Exhaust Filter Ash Handling and Disposal 40
Add Cab Guarding for Special Uses 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Prevent Unintended Machine Movement 43
Avoid Work Site Hazards 44
Keep Riders Off Machine 45
Avoid Backover Accidents 45
Avoid Machine Tip Over and Machine Damage 46
Avoid Power Lines 46
Use Special Care When Operating Loader 47
Operating on Slopes 47
Operating or Traveling On Public Roads 47
Inspect and Maintain ROPS 48
Travel Safely 48
Prevent Acid Burns 49
Add and Operate Attachments Safely 49
Safety—Maintenance Precautions 50
Park and Prepare for Service Safely 50
Service Machines Safely 50
Clean Exhaust Filter Safely 51
Service Cooling System Safely 52
Service Tires Safely 52
Use Proper Lifting Equipment 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 53
Drive Metal Pins Safely 54
Safety—Safety Signs and Other Instructions 55
Safety Signs and Other Instructions 55
Operation—Operator’s Station 63
Levers—Two Function Hydraulic Control 63
Levers—Three Function Hydraulic Control 64
Levers—Four Function Hydraulic Control 66
Pedals 66
Sealed Switch Module (SSM) 67
Switch Module Functions 68
Advanced Display Unit (ADU) 71
Display Unit Functions 72
Horn Button 77
Turn Signals 77
Air Conditioner and Heater Operation 78
Counter Switch 79
Radio—If Equipped 80
Opening and Securing Side Door 84
Opening Side Window/Secondary Exit 85
Opening Rear Side Window 85
Seat Adjustment 86
Fire Extinguisher Mounting Location 87
Operation—Operating the Machine 88
Before Starting Work 88
Inspect Machine Daily Before Starting 88
Check Instruments Before Starting 88
Security System 89
Battery Disconnect Switch 89
Engine Break-In Period 90
Starting the Engine 91
Cold Start Aid—Block Heater—If Equipped 93
Cold Start Aid—Glow Plug 93
Warm-Up Procedure 93
Cold Weather Warm-Up 94
Required Machine Stop Warning 94
Park Brake Switch 96
Shifting the Transmission 97
Automatic Idle and Automatic Shutdown 99
Turbocharger Cool Down 99
Joystick Bucket and Boom Control 100
Two Lever Bucket and Boom Control 101
Auxiliary Control 102
Ride Control—If Equipped 103
Secondary Steering—If Equipped 105
Differential Lock Operation 105
Service ADVISOR™ Remote (SAR) Software Delivery Process 106
Exhaust Filter 107
Selective Catalytic Reduction (SCR) System Overview 109
Qualified Emergency Use — SCR Override Option 111
Restored Operation Option 112
Rear Camera and Radar Object Detection (ROD) System—If Equipped 113
Counter Switch Operation 115
Embedded Payload Scale—If Equipped 116
Boom Height Kickout Adjustment 120
Return-to-Carry Kickout Adjustment 120
Return-to-Dig Adjustment for Z-Bar Linkage 121
Operating Loader Coupler—If Equipped 123
Using the Loader Bucket 124
Backdragging 125
Fork Attachment 126
Operating in Water and Mud 127
Parking the Machine 128
Loading Machine on a Trailer 129
Towing Procedure 131
Lifting the Machine 132
Operation—Monitor Operation 133
Aftertreatment Indicators Overview 133
Display Unit—Normal Display 134
Display Unit—Main Menu 135
Display Unit—Main Menu—Codes 136
Display Unit—Main Menu—Codes—Active Codes 136
Display Unit—Main Menu—Codes—Stored Codes 137
Display Unit—Main Menu—Settings 138
Display Unit—Main Menu—Settings—Reverse Fan Cycle 139
Display Unit—Main Menu—Settings—Courtesy Lights 139
Display Unit—Main Menu—Settings—Quick Shift 140
Display Unit—Main Menu—Settings—Job Timer 140
Display Unit—Main Menu—Settings—Stopwatch 141
Display Unit—Main Menu—Settings—Ride Control—If Equipped 141
Display Unit—Main Menu—Settings—Counters 141
Display Unit—Main Menu—Settings—Camera Mode 142
Display Unit—Main Menu—Settings—Operator Configuration 142
Display Unit—Main Menu—Settings—Clutch Cutoff 143
Display Unit—Main Menu—Diagnostics 144
Display Unit—Main Menu—Diagnostics—Machine ID 145
Display Unit—Main Menu—Diagnostics—Battery Monitor 145
Display Unit—Main Menu—Diagnostics—Engine Sensors 146
Display Unit—Main Menu—Diagnostics—Transmission/Axle 146
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 147
Display Unit—Main Menu—Diagnostics—Machine Sensors 147
Display Unit—Main Menu—Diagnostics—FNR Selector 148
Display Unit—Main Menu—Diagnostics—Cab Switches 148
Display Unit—Main Menu—Diagnostics—Switch Module 148
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 149
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 150
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 150
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 151
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 151
Display Unit—Main Menu—Diagnostics—Park Brake Test 152
Display Unit—Main Menu—Payload Scale—If Equipped 153
Display Unit—Main Menu—Payload Scale—Long Total 153
Display Unit—Main Menu—Payload Scale—Display Units 154
Display Unit—Main Menu—Payload Scale—Auto Add 154
Display Unit—Main Menu—Payload Scale—Diagnostics 154
Display Unit—Main Menu—Payload Scale—Setup 154
Display Unit—Main Menu—Security 155
Display Unit—Main Menu—Security—Security 156
Display Unit—Main Menu—Security—Change Owner PIN 156
Display Unit—Main Menu—Security—Manage Operator PINs 157
Display Unit—Main Menu—Security—Manage Transport PIN 158
Display Unit—Main Menu—Security—Delayed Operator Logout 159
Display Unit—Main Menu—Exhaust Filter 160
Display Unit—Main Menu—Exhaust Filter—Auto Cleaning 161
Display Unit—Main Menu—Exhaust Filter—Parked Cleaning 162
Display Unit—Main Menu—Exhaust Filter—Emergency Override 163
Display Unit—Main Menu—Software Delivery 164
Display Unit—Main Menu—Software Delivery—Software Update 165
Maintenance—Machine 166
Diesel Fuel 166
Diesel Fuel Specifications 166
Lubricity of Diesel Fuel 167
Biodiesel Fuel 168
Handling and Storing Diesel Fuel 169
Testing Diesel Fuel 169
Fuel Filters 169
Minimizing the Effect of Cold Weather on Diesel Engines 170
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 171
Storing Diesel Exhaust Fluid (DEF) 172
Refilling Diesel Exhaust Fluid (DEF) Tank 173
Testing Diesel Exhaust Fluid (DEF) 174
Disposal of Diesel Exhaust Fluid (DEF) 174
Supplemental Diesel Fuel Additives 174
Alternative and Synthetic Lubricants 175
Lubricant Storage 175
Mixing of Lubricants 175
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 176
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 177
Oil Filters 177
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 178
Diesel Engine Oil Service Interval for Operation at High Altitude 178
Transmission, Park Brake, and Axle Oil 179
Hydraulic Oil 180
Grease 181
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 182
Operating in Warm Temperature Climates 183
Required Emission-Related Information 183
Testing Coolant Freeze Point 184
Water Quality for Mixing with Coolant Concentrate 185
Disposing of Coolant 185
Maintenance—Periodic Maintenance 186
Service Machine at Specified Intervals 186
Check Hour Meter Regularly 186
Prepare Machine for Maintenance 187
Frame Locking Bar 188
Boom Lock 189
Engine Service Doors and Side Shields 190
Cooling System Doors 191
Fuel Tank 192
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 192
Service Intervals 193
Required Parts 195
Maintenance—As Required 197
Check Window Washer Fluid Level 197
Inspect Tires and Check Pressure 197
Tire Pressures 198
Check Wheel Bolt Torque 200
Inspect Engine Air Cleaner Elements 201
Inspect Air Conditioner Compressor and Alternator Belt 202
Clean Cooler Cores 203
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 204
Drain Water From Primary Fuel Filter With Water Separator 205
Service Exhaust Filter 206
Drain, Flush, and Refill Fuel Tank 206
Clean Fuel Sending Unit Pickup Screen 207
Check and Clean or Replace Cab Fresh Air Filter 207
Check and Clean or Replace Cab Recirculating Air Filter 208
Clean and Tighten Battery Terminals 208
Maintenance—Every 10 Hours or Daily 209
Clean Air Cleaner Dust Unloader Valve 209
Check Coolant Level at Surge Tank 209
Check Engine Oil Level 210
Check Hydraulic System Oil Level 210
Check Transmission Oil Level 211
Inspect Outer Pin Seals—If Equipped 212
Maintenance—Every 100 Hours 213
Lubricate Loader Linkage and Cylinder Pivots 213
Maintenance—Initial Service—250 Hours 215
Drain and Refill Front and Rear Axle Oil 215
Replace Axle Oil Filters—If Equipped 216
Maintenance—Every 250 Hours 217
Take Engine Oil Sample 217
Maintenance—Every 500 Hours 218
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 218
Check Front and Rear Axle Oil Level 219
Lubricate Front and Rear Axle Shaft Seals 219
Check Hybrid Battery Electrolyte Level—If Equipped 220
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 222
Take Fluid Samples 222
Drain and Refill Engine Oil and Replace Filter 223
Replace Primary Fuel Filter 224
Replace Final Fuel Filter 225
Replace Hydraulic Reservoir Breather Filter 225
Check Park Brake Oil Level 226
Lubricate Front and Rear Shaft Seals on Park Brake 226
Check Ride Control Accumulator—If Equipped 227
Maintenance—Every 1000 Hours 228
Replace Air Cleaner Dust Unloader Valve 228
Replace Engine Air Cleaner Elements 229
Replace Fuel Tank Breather Filter 229
Check Coolant Condition 230
Replace Axle Oil Filters—If Equipped 230
Lubricate Frame Hinge Pivots 230
Drain and Refill Park Brake Oil 231
Maintenance—Every 2000 Hours 232
Drain and Refill Transmission Oil and Replace Filter 232
Drain and Refill Front and Rear Axle Oil 234
Replace Open Crankcase Ventilation (OCV) Filter 235
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 235
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 236
Check and Adjust Engine Valve Lash 236
Replace Outer Pin Seals—If Equipped 236
Rerun Transmission Clutch Calibration 236
Maintenance—Every 4000 Hours 237
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 237
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —XXXXXX) 237
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —XXXXXX) 237
Clean Diesel Exhaust Fluid (DEF) Tank (S N —XXXXXX) 237
Clean Hydraulic Pump Case Drain In-Line Screen 238
Replace Hydraulic System Return Filter 240
Drain, Flush, and Refill Hydraulic System Oil 241
Clean Hydraulic System Fill Strainer 242
Maintenance—Every 5000 Hours 243
Check Driveline Damper For Cracks 243
Maintenance—Every 6000 Hours 244
Drain Cooling System 244
Refill Cooling System 245
Miscellaneous—Machine 246
Check Air Inlet Cover—If Equipped 246
Bleed Fuel System 246
Do Not Service Control Valves, Cylinders, Pumps, or Motors 246
Precautions for Alternator and Regulator 247
Handling, Checking, and Servicing Batteries Carefully 248
Using Booster Batteries—24-Volt System 249
Using Battery Charger 250
Replacement Batteries 251
Remove and Install Batteries 252
12-Volt Auxiliary Power Outlet—If Equipped 254
JDLink™ Machine Monitoring System (MMS)—If Equipped 254
Replacing Fuses 255
Remove and Install Halogen Bulbs 257
Fluid Sampling Test Ports—If Equipped 258
Air Conditioning System Service 259
Welding on Machine 260
Keep Electronic Control Unit Connectors Clean 260
External Service Brake Inspection 261
Service Recommendations For Snap-To-Connect (STC®) Fittings 262
Replacing Bucket Teeth—TK Series 263
Keep ROPS Installed Properly 263
Hardware Torque Specifications 263
Unified Inch Bolt and Screw Torque Values 264
Metric Bolt and Screw Torque Values 265
Bleeding Brakes 266
Miscellaneous—Operational Checkout 267
Operational Checkout 267
Diagnostic Trouble Code Check 267
Operational Checks—Ignition OFF, Engine OFF Checks 267
Operational Checks—Ignition ON, Engine OFF Checks 268
Operational Checks—Ignition ON, Engine ON Checks 275
Miscellaneous—Troubleshooting 297
Troubleshooting Procedure 297
Engine 298
Transmission 301
Differential and Axle 304
Service Brake 305
Driveline 305
Park Brake 306
Hydraulic System 307
Steering 309
Air Conditioning System 310
Heater System 311
Software Update 312
Miscellaneous—Storage 313
Prepare Machine for Storage 313
Monthly Storage Procedure 314
Preparing Engine for Long-Term Storage 315
Removing Engine From Long-Term Storage 316
Miscellaneous—Machine Numbers 317
Record Product Identification Number (PIN) 317
Record Engine Serial Number 317
Record Transmission Serial Number 317
Record Hydraulic Pump Serial Number 318
Record Front and Rear Axle Housing Serial Numbers 318
Keep Proof of Ownership 318
Keep Machines Secure 319
Miscellaneous—Specifications 320
Engine Specifications 320
Drain and Refill Capacities 320
Standard Z-Bar Specifications 321
High Lift Z-Bar Specifications 323
Travel Speeds 324
Eurasian Economic Union 325
Machine Design Life 325
Page Number 25
Section 1-1 31
Section 1-2 32
Section 1-3 42
Section 1-4 50
Section 1-5 55
Section 2-1 63
Section 2-2 88
Section 2-3 133
Section 3-1 166
Section 3-2 186
Section 3-3 197
Section 3-4 209
Section 3-5 213
Section 3-6 215
Section 3-7 217
Section 3-8 218
Section 3-9 228
Section 3-10 232
Section 3-11 237
Section 3-12 243
Section 3-13 244
Section 4-1 246
Section 4-2 267
Section 4-3 297
Section 4-4 313
Section 4-5 317
Section 4-6 320

S.V 04/24