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John Deere 5320N, 5420N, 5520N Tractor Complete Service & Repair Manual – PDF Download
$39.95 Original price was: $39.95.$24.95Current price is: $24.95.
Official John Deere service manual for 5320N, 5420N, and 5520N tractors. Covers engine, transmission, hydraulics, electrical systems, and more. Instant PDF download.
SKU: JD-5320N-5420N-5520N-HTECH
Category: John Deere Tractor Repair Manuals
Tags: John Deere 5320N, John Deere 5420N, John Deere 5520N, Tractor Service Manual
Vendor: Welder Service Docs
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Description
John Deere 5320N, 5420N, 5520N Tractors Diagnostic and Repair Technical Manual – PDF
This is the complete, official John Deere technical service manual for the 5320N, 5420N, and 5520N tractors. Designed for the experienced technician, this manual provides the essential information needed for diagnosis, analysis, testing, and repair of these specific tractor models. It is the same information used by John Deere dealer technicians and is your key to keeping your 5 Series tractor running at peak performance.
File & Document Details:
- Document Type: Complete Diagnostic and Repair Technical Manual
- Brand / Manufacturer: John Deere
- Applicable Models: 5320N, 5420N, 5520N Tractors
- Language: English
- Total Pages: Over 1,260
- File Format: PDF
- Document Number: TM1872
- Publication Date: 02JAN14
Comprehensive Chapters & Systems Covered
This manual is meticulously organized to guide you through any repair task. The following is a breakdown of the major sections included in this document:
General Information
- Safety Guidelines (Group 05)
- General Specifications & Torque Values (Group 10)
- Fuel & Lubricants Specifications (Group 20)
- Serial Number Locations (Group 25)
- Standard Features & Optional Equipment (Group 30)
IMAGES PREVIEW
Engine Repair (Section 20)
- Complete Engine Removal & Installation
- Cooling System Repair (Radiator, Water Pump, Thermostat)
Fuel & Air Repair (Section 30)
- Fuel System Repair (Tanks, Filter, Injection Pump, Nozzles)
- Air Intake System (Air Cleaner, Turbocharger)
- Speed Control Linkage Adjustment
Electrical Repair (Section 40)
- Battery, Starter, and Alternator Replacement
- Component Replacement (Sensors, Switches, Instrument Panel)
- Complete Wiring Harness Replacement
Power Train Repair (Section 50)
- Clutch Housing and Assembly (Pedal, Linkage, Finger Adjustment)
- Synchronized Reverser Overhaul
- Transmission Repair (Gears, Shift Forks, Park Brake)
- Rear PTO Drive Shaft Service
- Differential and Final Drive Overhaul
- Mechanical Front Wheel Drive (MFWD) Repair
- Creeper Assembly Installation & Repair
Steering and Brake Repair (Section 60)
- Steering System (Valve, Cylinder, Hydraulic Lines)
- Brake System (Valve, Pedal, Disc Replacement)
Hydraulic Repair (Section 70)
- Hydraulic Pump and Filter Service
- Rockshaft and Selective Control Valve (SCV) Repair
- Hydraulic Power Beyond Installation
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “John Deere 5320N, 5420N, 5520N Tractor Complete Service & Repair Manual – PDF Download” are as follows:
+Contentsp. 3
+General Informationp. 5
+Safetyp. 7
Recognize Safety Informationp. 7
Understand Signal Wordsp. 7
Follow Safety Instructionsp. 7
Handle Fluids Safely—Avoid Firesp. 8
Prevent Battery Explosionsp. 8
Prepare for Emergenciesp. 8
Prevent Acid Burnsp. 9
Service Cooling System Safelyp. 9
Handle Chemical Products Safelyp. 10
Avoid High-Pressure Fluidsp. 10
Park Machine Safelyp. 10
Support Machine Properlyp. 11
Wear Protective Clothingp. 11
Work in Clean Areap. 11
Service Machines Safelyp. 12
Work In Ventilated Areap. 12
Illuminate Work Area Safelyp. 12
Replace Safety Signsp. 13
Use Proper Lifting Equipmentp. 13
Keep ROPS Installed Properlyp. 13
Service Tires Safelyp. 14
Avoid Harmful Asbestos Dustp. 14
Avoid Heating Near Pressurized Fluid Linesp. 15
Remove Paint Before Welding or Heatingp. 15
Use Proper Toolsp. 15
Dispose of Waste Properlyp. 16
Live With Safetyp. 16
+General Specificationsp. 17
Machine Specificationsp. 17
SyncReverser™ Transmission Ground Speed Estimatesp. 22
Creeper Transmission Ground Speed Estimatesp. 22
Correction Factors for Other Tire Sizesp. 23
Service Recommendations for O-Ring Boss Fittingsp. 23
Service Recommendations For Flat Face O-Ring Seal Fittingsp. 25
Metric Cap Screw Torque Values—Grade 7p. 25
Metric Bolt and Screw Torque Valuesp. 26
Unified Inch Bolt and Screw Torque Valuesp. 27
+Fuel and Lubricantsp. 29
Diesel Fuel Specificationsp. 29
Storing Fuelp. 29
Do Not Use Galvanized Containersp. 29
Fill Fuel Tankp. 30
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage Ip. 31
Diesel Engine Coolant (engine with wet sleeve cylinder liners)p. 32
Liquid Coolant Conditionerp. 33
Transmission and Hydraulic Oilp. 33
MFWD Gear Oilp. 34
Greasep. 35
Alternative and Synthetic Lubricantsp. 35
Lubricant Storagep. 35
+Serial Number Locationsp. 37
Serial Numbersp. 37
Product Identification Number Locationp. 37
Engine Serial Number Locationp. 37
Fuel Injection Pump Serial Number Locationp. 37
Alternator Serial Number Locationp. 38
Power Steering Valve Serial Number Locationp. 38
Starter Serial Number Locationp. 38
Transmission Serial Number Locationp. 39
Front Axle (2WD) Serial Number Locationp. 39
Mechanical Front Wheel Drive (MFWD) Serial Number Locationp. 39
Air Conditioning Compressor Serial Number Locationp. 40
+Features and Accessoriesp. 41
Features and Accessoriesp. 41
Standard Featuresp. 41
Factory Installed Optional Equipmentp. 43
Field Installed Optional Kits and Accessoriesp. 43
+Engine Repairp. 45
+Enginep. 47
Specificationsp. 47
Service Equipment and Toolsp. 47
John Deere Engine Repair—Use CTM104, CTM125 or CTM207p. 47
Remove Engine—Tractors Without Cabp. 48
Install Engine—Tractors Without Cabp. 53
Remove Engine—Tractors With Cabp. 58
Install Engine—Tractors With Cabp. 71
+Cooling Systemp. 83
Specificationsp. 83
Engine Water Pump Repair—Use CTM104 or CTM125p. 83
Remove and Inspect Radiatorp. 83
Install Radiatorp. 86
Replace Thermostatp. 88
Inspect and Replace Belt Tensionerp. 90
+Fuel and Air Repairp. 93
+Fuel Systemp. 95
Specificationsp. 95
Injection Pump, Nozzle and Governor Repair—Use CTM207 or CTM125p. 95
Remove, Inspect, and Install Fuel Tank—Tractors Without Cabp. 95
Remove, Inspect, and Install Fuel Tanks—Tractors With Cabp. 97
Replace Fuel Filterp. 105
Remove and Install Fuel Filter/Primer Pump Assemblyp. 106
+Air Intake Systemp. 107
Specificationsp. 107
Turbocharger Repair—Use CTM104 or CTM125p. 107
Remove, Inspect, and Install Air Cleaner Elements—5320Np. 108
Remove, Inspect, and Install Air Cleaner Elements—5420N and 5520Np. 110
Remove Turbocharger—5320Np. 112
Install Turbocharger—5320Np. 113
Remove Turbocharger—5520Np. 114
Install Turbocharger—5520Np. 115
Turbocharger Break-Inp. 116
+Speed Control Linkagep. 117
Inspect and Repair Speed Control Linkage—Tractors Without Cabp. 117
Inspect and Repair Speed Control Linkage—Tractors With Cabp. 118
+Electrical Repairp. 119
+Battery, Starter, and Alternatorp. 121
Starter Repair—Use CTM77p. 121
Remove and Install Battery—Tractor Without Cabp. 121
Remove and Install Battery—Tractor With Cabp. 122
Remove and Install Starter—5320Np. 123
Remove and Install Starter—5420N and 5520Np. 124
Replace Alternator/Regulator—40 Amp Without Cabp. 125
Replace Alternator/Regulator—60 and 65 Amp With Cabp. 125
+Electrical System Componentsp. 127
Other Materialp. 127
Replace Air Filter Restriction Switch—5320Np. 127
Replace Air Filter Restriction Switch—5420N and 5520Np. 127
Replace Coolant Temperature Sender—5320Np. 128
Replace Coolant Temperature Sender—5420N and 5520Np. 128
Replace Engine Speed Sensorp. 129
Replace Engine Oil Pressure Switchp. 129
Replace Air Intake Heater (Optional Equipment)p. 130
Replace Air Intake Heater Relay (Optional Equipment)p. 131
Replace Key Switchp. 132
Replace Light Switch (S.N. —438002)p. 133
Replace Light Switch (S.N. 438003— )p. 133
Replace Turn Signal Controllerp. 134
Replace Instrument Panel (S.N. —438002)p. 135
Replace Instrument Panel (S.N. 438003— )p. 137
Replace Rear PTO Switch—Tractor Without Cabp. 139
Replace Rear PTO Switch—Tractor With Cabp. 139
Replace PTO Seat Switch—Tractor Without Cabp. 139
Replace Neutral Start Switch—Tractor Without Cabp. 140
Replace Neutral Start Switch—Tractor With Cabp. 140
Replace Fuel Level Sender—Tractors Without Cabp. 140
Replace Fuel Level Sender—Tractors With Cabp. 141
Replace Park Brake Switch—Tractor Without Cabp. 142
Replace Park Brake Switch—Tractor With Cabp. 142
Replace Radio (Optional Equipment)p. 143
Replace Speakersp. 144
Replace Antenna (Optional Equipment)p. 145
Replace Blower Control Switchp. 146
Replace Air Conditioning Temperature Control Switchp. 147
Replace Front Wiper/Washer Control Switchp. 150
Replace Dome Lightp. 151
Replace Dome Light Switchp. 152
Replace Convenience Outletp. 152
Replace Cab Plug-In Relaysp. 154
Replace Front Wiper Motor—Tractor With Cabp. 154
+Wiring Harnessp. 161
Special or Essential Toolsp. 161
Service Parts Kitsp. 161
Remove Connector Body from Blade Terminalsp. 161
Replace WEATHER PACKWEATHER PACK is a trademark of Packard Electric™ Connectorp. 161
Install WEATHER PACKWEATHER PACK is a trademark of Packard Electric™ Contactp. 162
Replace Front Wiring Harness—3-Cylinderp. 164
Replace Front Wiring Harness—4-Cylinderp. 165
Replace Rear Wiring Harness—Tractors Without Cab (S.N. —438002)p. 166
Replace Rear Wiring Harness—Tractors Without Cab (S.N. 438003— )p. 168
Replace Rear Wiring Harness—Tractors With Cabp. 170
Replace Cab Main Wiring Harnessp. 172
Replace Cab Controls Wiring Harnessp. 174
+Power Train Repairp. 178
+Clutch Housingp. 179
Service Equipment and Toolsp. 179
Other Materialp. 179
Specificationsp. 179
Service Parts Kitsp. 179
Separate Engine from Clutch Housing—Tractors Without Cabp. 180
Install Engine to Clutch Housing—Tractors Without Cabp. 184
Separate Engine from Clutch Housing—Tractors With Cabp. 189
Install Engine to Clutch Housing—Tractors With Cabp. 196
Inspect and Repair Clutch Pedal and Linkage—Tractors Without Cabp. 203
Inspect and Repair Clutch Pedal and Linkage—Tractors With Cabp. 204
+Clutch Assemblyp. 205
Essential Toolsp. 205
Service Equipment and Toolsp. 205
Other Materialp. 206
Specificationsp. 206
Remove and Install Clutch Assemblyp. 207
Disassemble and Inspect Clutch Assemblyp. 209
Assemble Clutch Assemblyp. 215
Traction Clutch Finger Adjustmentp. 220
PTO Clutch Finger Adjustmentp. 221
Remove and Inspect Clutch Release Mechanism and Shaftsp. 222
Install Clutch Release Mechanism and Shaftsp. 224
Install Clutch Release Mechanism and Shaftsp. 225
+Synchronized Reverserp. 227
Service Equipment and Toolsp. 227
Specificationsp. 227
Inspect and Repair F-N-R Selector Lever and Linkagep. 228
Inspect and Repair Synchronized Reverserp. 229
+Transmissionp. 235
Service Equipment and Toolsp. 235
Other Materialp. 236
Specificationsp. 236
Inspect and Repair Park Brake Leverp. 237
Separate Clutch Housing from Transmission—Tractors Without Cabp. 238
Install Clutch Housing to Transmission—Tractors Without Cabp. 242
Separate Clutch Housing from Transmission—Tractors With Cabp. 246
Install Clutch Housing to Transmission—Tractors With Cabp. 248
Remove, Inspect, and Repair Gear Shift Lever—Tractors Without Cabp. 250
Remove, Inspect, and Repair Gear Shift Lever—Tractors With Cabp. 252
Remove, Inspect, and Repair Range Shift Lever—Tractors Without Cabp. 254
Remove, Inspect, and Repair Range Shift Lever—Tractors With Cabp. 256
Remove Transmission—Tractors Without Cabp. 257
Remove Transmission—Tractors With Cabp. 262
Disassemble and Inspect Transmissionp. 265
Assemble and Install Transmission—Tractors Without Cabp. 267
Assemble and Install Transmission—Tractors With Cabp. 274
Disassemble, Inspect, and Assemble Shift Shaft Assembliesp. 280
Disassemble, Inspect, and Assemble Transmission Top Shaftp. 282
Disassemble, Inspect, and Assemble Range Reduction Shaftp. 285
Disassemble, Inspect, and Assemble Driven Shaftp. 286
Remove, Inspect, and Install MFWD and Range Gearsp. 287
Remove, Inspect, and Repair Park Brakep. 288
+Rear PTO Drive Shaftp. 291
Service Equipment and Toolsp. 291
Other Materialp. 291
Specificationsp. 291
Inspect and Repair Rear PTO Lever and Linkage-Tractors Without Cabp. 292
Inspect and Repair Rear PTO Lever and Linkage-Tractors Without Cabp. 293
Inspect and Repair Rear PTO Lever and Linkage—Tractors With Cabp. 294
Inspect and Repair Rear PTO Lever and Linkage (540/540E)—Tractors Without Cabp. 296
Inspect and Repair Rear PTO Lever and Linkage (540/540E)—Tractors Without Cabp. 297
Inspect and Repair Rear PTO Lever and Linkage (540/540E)—Tractors With Cabp. 298
Inspect and Repair Rear PTO Lever and Linkage (540/540E)—Tractors With Cabp. 299
Remove and Install Rear PTO Drive Shaft Assemblyp. 299
Disassemble, Inspect, and Assemble Rear PTO Drive Shaft Assemblyp. 300
+Differentialp. 303
Essential Toolsp. 303
Service Equipment and Toolsp. 303
Other Materialp. 304
Specificationsp. 304
Service Parts Kitp. 304
Remove and Install Differential Assemblyp. 305
Disassemble, Inspect, and Assemble Differential Assemblyp. 306
Remove and Inspect Differential Drive Shaftp. 307
Install Differential Drive Shaftp. 309
Remove, Inspect, and Install Differential Lock Assemblyp. 312
Differential Cone Point Adjustmentp. 313
Differential Backlash Adjustmentp. 314
+Final Drivesp. 315
Essential Toolsp. 315
Service Equipment and Toolsp. 315
Other Materialp. 315
Specificationsp. 315
Remove and Install Final Drive Assemblyp. 316
Remove and Inspect Planetary Drive Assemblyp. 317
Install Planetary Drive Assemblyp. 318
Remove, Inspect, and Install Axle Shaft Assemblyp. 320
+Mechanical Front Wheel Drivep. 323
Essential Toolsp. 323
Service Equipment and Toolsp. 323
Other Materialp. 324
Specificationsp. 325
Inspect and Repair MFWD Lever and Linkage—Tractors Without Cabp. 326
Inspect and Repair MFWD Lever and Linkage—Tractors With Cabp. 327
Remove and Install MFWD Drop Gearboxp. 328
Disassemble and Inspect MFWD Drop Gearboxp. 329
MFWD Drop Gearbox Cross Sectionp. 331
Assemble MFWD Drop Gearboxp. 332
Remove, Inspect, and Install MFWD Drive Shaftp. 335
Remove and Install MFWD Axlep. 336
Remove and Install MFWD Axle Pivot Pin and Pivot Bushingsp. 338
Disassemble and Inspect MFWD Outer Drivep. 339
Assemble MFWD Outer Drivep. 341
Remove, Inspect, and Install MFWD Swivel Housingp. 342
Remove, Inspect, and Install MFWD Axle Shaftp. 346
Remove and Install MFWD Differential Carrier Assemblyp. 347
Disassemble and Inspect MFWD Differential Carrier Assemblyp. 347
Assemble MFWD Differential Carrier Assemblyp. 351
+Creeper Assemblyp. 357
Other Materialp. 357
Specificationsp. 357
Remove and Install Creeper Assemblyp. 358
Disassemble, Inspect, and Assemble Creeper Assemblyp. 359
+Steering and Brake Repairp. 361
+Steering Repairp. 363
Other Materialp. 363
Specificationsp. 363
Service Parts Kitsp. 363
Remove and Install Steering Column and Valvep. 364
Disassemble and Inspect Steering Valvep. 364
Assemble Steering Valvep. 367
Remove and Install Steering Cylinder—2WD Axlep. 371
Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axlep. 372
Disassemble, Inspect and Assemble Steering Cylinder—MFWD Axlep. 373
Remove, Inspect and Install Tie Rod Assembly—2WD Axlep. 376
Remove, Inspect and Install Tie Rod Assembly—MFWD Axlep. 377
Inspect and Replace Steering Hydraulic Lines—3-Cylinder Tractors Without Cabp. 378
Inspect and Replace Steering Hydraulic Lines—4-Cylinder Tractors Without Cabp. 380
Inspect and Replace Steering Hydraulic Lines—3- And 4-Cylinder Tractors With Cabp. 382
+Brake Repairp. 385
Service Equipment and Toolsp. 385
Other Materialp. 385
Specificationsp. 385
Remove and Install Brake Valve (S.N. —438002)p. 386
Disassemble and Inspect Brake Pedals and Valve (S.N. —438002)p. 387
Brake Valve Cross Section (S.N. —438002)p. 389
Assemble Brake Valve (S.N. —438002)p. 390
Remove and Install Brake Valve (S.N. 438003— )p. 392
Disassemble and Inspect Brake Pedals and Valve (S.N. 438003— )p. 393
Brake Valve Cross Section (S.N. 438003— )p. 395
Assemble Brake Valve (S.N. 438003— )p. 396
Remove and Inspect Brakesp. 398
Install Brakesp. 400
Inspect and Replace Brake Hydraulic Linesp. 403
Inspect and Replace Brake Hydraulic Linesp. 404
+Hydraulic Repairp. 405
+Hydraulic Pump and Filterp. 407
Service Equipment and Toolsp. 407
Specificationsp. 408
Service Parts Kitsp. 409
Remove, Inspect, and Install Hydraulic Oil Pick-Up Screenp. 409
Remove and Install Hydraulic Pump—5320Np. 410
Remove Hydraulic Pump External Components—5320Np. 411
Disassemble and Inspect Hydraulic Pump—5320Np. 412
Assemble Hydraulic Pump—5320Np. 414
Install Hydraulic Pump External Components—5320Np. 415
Remove and Install Hydraulic Pump—5420N and 5520Np. 416
Remove Large Capacity Hydraulic Pump External Components—5420N and 5520Np. 417
Disassemble and Inspect Large Capacity Hydraulic Pump—5420N and 5520Np. 418
Assemble Large Capacity Hydraulic Pump—5420N and 5520Np. 420
Install Large Capacity Hydraulic Pump External Components—5420N and 5520Np. 421
Remove and Install Hydraulic Oil Filter/Manifoldp. 422
Inspect and Replace Hydraulic Supply/Return Lines—Tractors Without Cabp. 423
Inspect and Replace Hydraulic Supply/Return Lines—Tractors With Cabp. 425
+Hydraulic Oil Coolerp. 427
Remove, Inspect, and Install Hydraulic Oil Coolerp. 427
+Rockshaftp. 429
Service Equipment and Toolsp. 429
Other Materialp. 429
Specificationsp. 430
Service Parts Kitsp. 430
Inspect and Repair Rockshaft Control Lever Assembly—Tractors Without Cabp. 431
Inspect and Repair Rockshaft Control Lever Assembly—Tractors With Cabp. 436
Inspect and Repair Rockshaft Control Linkagep. 441
Inspect and Repair Draft Sensing Support Assemblyp. 444
Replace Main Relief Valvep. 445
Replace Rockshaft Surge Relief Valvep. 446
Remove, Inspect, and Install Rate-of-Drop Valvep. 446
Replace Rockshaft Control Valvep. 448
Replace Rockshaft End Coverp. 450
Remove and Install Rockshaft Casep. 452
Remove, Inspect, and Install Rockshaft Lift Armsp. 454
Remove, Inspect, and Install Rockshaft Piston and Cylinderp. 455
+Selective Control Valve (SCV)p. 457
Other Materialp. 457
Specificationsp. 457
Service Parts Kitsp. 457
Remove and Install Selective Control Valve (SCV)—Tractors Without Cabp. 457
Remove and Install Selective Control Valve (SCV)—Tractors With Cabp. 459
Disassemble, Inspect, and Assemble Selective Control Valve (SCV)p. 461
Inspect and Replace SCV-to-Rear Coupler Hydraulic Lines—Tractors Without Cabp. 464
Inspect and Replace SCV-to-Rear Coupler Hydraulic Lines—Tractors With Cabp. 466
+Hydraulic Power Beyondp. 469
Specificationsp. 469
Power Beyond—Early Model Tractors Without Cabp. 470
Power Beyond Quick Coupler—Later Model Tractorp. 473
Power Beyond Motor Control Hydraulic Line Routing—Later Model Tractorp. 493
+Miscellaneous Repairp. 495
+Front Axle—2WDp. 497
Service Equipment and Toolsp. 497
Specificationsp. 497
Remove and Install Front Axle—2WDp. 497
Inspect and Replace Pivot Pin and Bushings—2WD Axlep. 499
Remove and Install Spindle Assembly—2WD Axlep. 500
Inspect and Replace Spindle Shaft Bushings—2WD Axlep. 501
+Wheelsp. 503
Service Equipment and Toolsp. 503
Specificationsp. 503
Inspect and Replace Front Wheel Bearings—2WD Axlep. 503
+Fendersp. 505
Specificationsp. 505
Remove and Install Fenders—Tractors without Cabp. 505
+3-Point Hitchp. 509
Specificationsp. 509
Inspect and Repair Draft Linksp. 509
Inspect and Repair Adjustable Lift Linksp. 510
Inspect and Repair Center Linkp. 511
Remove and Install Drawbar and Supportp. 512
+Operator Station Repairp. 513
+Seat and Supportp. 515
Specificationsp. 515
Remove and Install Seat and Support—Without Cabp. 515
Remove and Install Seat and Support—With Cabp. 515
+ROLL-GARDROLL-GARD is a trademark of Deere & Company.™p. 517
Specificationsp. 517
Remove and Install ROLL-GARDROLL-GARD is a trademark of Deere & Company.™p. 517
+Rear Barp. 519
Specificationsp. 519
Remove and Install Rear Bar—Without Cabp. 519
+Cab Componentsp. 523
Other Materialp. 523
Essential Toolsp. 523
Specificationsp. 523
Remove Cabp. 524
Install Cabp. 539
Remove and Install Cab Outer Roofp. 552
Remove and Install Lower Front Windowsp. 553
Remove and Install Rear Side Cab Windowsp. 554
Remove and Install Rear Cab Windowp. 555
Remove and Install Front Windshieldp. 556
Remove and Install Cab Doorsp. 557
Remove, Inspect, and Install Cab Recirculating/Fresh Air Filterp. 557
+Air Conditioning Systemp. 559
Essential Toolsp. 559
Service Equipment and Toolsp. 561
Other Materialp. 562
Service Parts Kitsp. 562
Hose and Tubing O-Ring Connection Torquesp. 562
Recover/Recycle Air Conditioning Refrigerantp. 563
Replace Air Conditioning Receiver-Dryerp. 564
Remove, Inspect, and Install Air Conditioning Condenserp. 565
Remove, Inspect, and Install Air Conditioning Compressorp. 566
Test Volumetric Efficiency of Compressorp. 568
Test Compressor Shaft Seal Leakagep. 569
Disassemble and Assemble Compressor Clutchp. 570
Disassemble, Inspect, and Assemble Compressorp. 571
Check Compressor Clutch Hub Clearancep. 573
Inspect Compressor Manifoldp. 573
Remove and Install Compressor Relief Valvep. 574
Remove Evaporator/Heater Core Housingp. 574
Install Evaporator/Heater Core Housingp. 578
Remove and Install Blower Motorsp. 582
Remove Evaporator/Heater Corep. 585
Leak Test Evaporator/Heater Corep. 587
Install Evaporator/Heater Corep. 588
Service Expansion Valvep. 589
Expansion Valve Bench Testp. 590
Refrigerant Oil Informationp. 591
Check Compressor Oil Chargep. 591
Determine Correct Refrigerant Oil Chargep. 592
Add Refrigerant Oil to Systemp. 592
System Informationp. 593
Flush Air Conditioning Systemp. 594
Evacuate Air Conditioning Systemp. 597
Charge Air Conditioning Systemp. 598
+Heating Systemp. 599
Remove Heater Control Valvep. 599
Leak Test Heater Control Valvep. 600
Install Heater Control Valvep. 600
+Operational Checkout Proceduresp. 603
+Operational Checkout Proceduresp. 605
Operational Checkout Procedure Informationp. 605
Engine Oil Level and Condition Checkp. 605
Coolant Level and Condition Checkp. 606
Transmission and Hydraulic Oil Checkp. 607
3—Cylinder Fan and V-Belt Checkp. 607
4—Cylinder Fan and Serpentine Belt Checkp. 608
Compressor Belt Checkp. 608
Fuel System Checkp. 609
Air Intake System Checkp. 610
Electrical System Checkp. 611
Hydraulic System Checkp. 612
MFWD Oil Checkp. 612
MFWD Differential Oil Checkp. 613
Indicator Lamps Checkp. 613
Cab Blower Motor Checkp. 614
A/C Compressor Clutch Checkp. 614
Engine Start Checkp. 615
Transmission Neutral Start Checkp. 616
PTO Neutral Start Checkp. 617
Engine Fast and Slow Idle Operationp. 618
Power Steering Checkp. 618
Differential Lock Checkp. 619
PTO Engagement Checkp. 620
Clutch Checkp. 620
Transmission Shift Checkp. 621
Range Lever Shift Checkp. 621
MFWD Drive Checkp. 622
Park Brake Checkp. 623
Rockshaft Check—Tractors Without Cabp. 623
Rockshaft Check—Tractors With Cabp. 624
Selective Control Valve Check—Tractors Without Cabp. 625
Selective Control Valve Check—Tractors With Cabp. 626
A/C Operational Checkp. 626
Cab Heater Valve Checkp. 627
Miscellaneous Checksp. 627
+Engine Operation, Tests and Adjustmentsp. 629
+Component Locationp. 631
Component Location Informationp. 631
3-Cylinder Engine External Components—Left-Hand Sidep. 632
3-Cylinder Engine External Components—Right-Hand Sidep. 633
4-Cylinder Engine External Components—Left-Hand Sidep. 634
4-Cylinder Engine External Components—Right-Hand Sidep. 635
+Theory of Operationp. 637
Theory of Operation Informationp. 637
Engine Lubrication System Operationp. 638
Engine Cooling System Operation—3-Cylinderp. 642
Engine Cooling System Operation—4-Cylinderp. 644
+Diagnosis, Tests and Adjustmentsp. 647
Diagnostic Informationp. 647
Engine Turns Over but Will Not Start or Starts Hardp. 647
Engine Runs Irregularly or Stalls Frequentlyp. 648
Engine Runs Roughp. 648
Engine Has Low Powerp. 649
Engine Smokes—Black or Greyp. 650
Engine Smokes Excessively—Whitep. 650
Engine Uses Excess Fuelp. 650
Engine Has Excess Noise or Vibrationp. 651
Engine Uses Excess Oil or Smokes Bluep. 651
Engine Has Low Oil Pressurep. 652
Engine Coolant Operating Temperature Incorrectp. 652
Oil in Coolant or Coolant in Oilp. 653
Radiator Bubble Testp. 653
Cooling System Testp. 654
Radiator Cap Pressure Testp. 654
Engine Oil Pressure Testp. 655
Cylinder Compression Pressure Testp. 656
Fuel Shut-Off Solenoid Checkp. 657
Throttle Lever Adjustmentp. 657
Slow Idle Adjustmentp. 658
Fast Idle Adjustmentp. 659
Injection Pump Timing Adjustmentp. 660
Check and Adjust Valve Clearancep. 660
Fan/Alternator Drive Belt Adjustment—3-Cylinder without Cabp. 663
Compressor Drive Belt Adjustment—3-Cylinder with Cabp. 664
Turbocharger Boost Pressure Test—5320N and 5520Np. 665
Bleed Fuel Systemp. 666
+Fuel/Air Operation, Tests and Adjustmentsp. 669
+Component Locationp. 671
Component Location Informationp. 671
Fuel System Components—Tractors Without Cabp. 672
Fuel System Components—Tractors With Cabp. 675
Air Intake System Components—Without Turbochargerp. 677
Air Intake System Components—With Turbochargerp. 678
+Theory of Operationp. 679
Theory of Operation Informationp. 679
Fuel System Operation—Tractors Without Cabp. 680
Fuel System Operation—Tractors With Cabp. 683
Fuel Filter/Priming Pump Operationp. 686
Fuel Filter/Priming Pump Operationp. 687
Fuel Injection Nozzle Operationp. 688
Fuel Injection Nozzle Operationp. 689
Air Intake System Operation—Without Turbochargerp. 690
Air Intake System Operation—With Turbochargerp. 691
Air Intake System Operation—With Turbochargerp. 692
Turbocharger Operationp. 693
+Diagnosis, Tests and Adjustmentsp. 695
Diagnostic Informationp. 695
+Electrical System Operation, Tests & Adjustp. 699
+Component Locationp. 701
Component Location Informationp. 701
Engine Electrical Componentsp. 702
Dash Electrical Componentsp. 703
Dash Electrical Components—Tractors Without Cab (S.N. 438003— )p. 704
Tractor Electrical Components—3-Cylinder Tractor Without Cabp. 706
Tractor Electrical Components—4-Cylinder Tractor Without Cabp. 708
Tractor Electrical Components—Tractor With Cabp. 710
Cab Control Panel and Electrical Componentsp. 712
+Theory of Operationp. 715
Theory of Operation Informationp. 715
Fuse Block and Fuses—Tractors Without Cabp. 716
Fuse/Relay Block Assembly—Tractors Without Cab (S.N. 438003— )p. 717
Fuse Block and Fuses—Cab Tractorsp. 718
Cab Fuse Block and Fusesp. 719
Relaysp. 720
Starting System Operation—Normalp. 721
Starting System Operation—Bypass Attemptp. 723
Air Intake Heater System Operationp. 725
Air Intake Heater System Operation—Tractors Without Cab (S.N. 438003— ) (Optional)p. 726
Charging System Operationp. 728
Charging System Operation—Tractors Without Cab (S.N. 438003— )p. 730
Turn Signal System Operation—Tractors Without Cabp. 732
Turn Signal System Operation—Tractors Without Cab (S.N. 438003— )p. 735
Turn Signal System Operation—Tractors With Cabp. 738
Warning Lights and Tail Light System Operation—Tractors Without Cabp. 740
Warning Lights System Operation—Tractors Without Cab (S.N. 438003— )p. 742
Tail Light System Operation—Tractors Without Cab (S.N. 438003— )p. 744
Warning Lights and Tail Lights System Operation—Tractors With Cabp. 746
Headlights and Instrument Lights System Operationp. 748
Headlights and Instrument Lights System Operation—Tractors Without Cab (S.N. 438003— )p. 750
Rear Flood Light Operation—Tractors Without Cabp. 752
Rear Work Light Operation—Tractors Without Cab (S.N. 438003— )p. 754
Flood Light System Operation—Tractors With Cabp. 756
Tachometer and Hour Meter System Operationp. 758
Tachometer and Hour Meter System Operation—Tractors Without Cab (S.N. 438003— )p. 760
Fuel Gauge System Operation—Tractors Without Cabp. 762
Fuel Gauge System Operation—Tractors Without Cab (S.N. 438003— )p. 764
Fuel Gauge System Operation—Tractors With Cabp. 766
Temperature Gauge System Operationp. 768
Temperature Gauge System Operation—Tractors Without Cab (S.N. 438003— )p. 770
PTO Warning System Operationp. 772
PTO Warning System Operation—Tractors Without Cab (S.N. 438003— )p. 774
Air Filter Restriction Indicator Operationp. 776
Air Filter Restriction Indicator Operation—Tractors Without Cab (S.N. 438003— )p. 778
Optional Horn Operationp. 780
Optional Horn Operation—Tractors Without Cab (S.N. 438003— )p. 782
Accessory Relay and Trailer Connection Operationp. 784
Accessory Relay and Trailer Connection and Junction Block Operation (S.N. 438003— )p. 786
Blower Motor System Operation—Tractors With Cabp. 788
A/C Compressor System Operation—Tractors With Cabp. 790
Front Wiper/Washer System Operation—Tractors With Cabp. 792
Rear Wiper/Washer System Operation—Tractors With Cabp. 794
Dome Light Operation—Tractors With Cabp. 796
+Diagnosis, Test and Adjustp. 797
Diagnostic Informationp. 797
Wire Color Chartp. 798
Starting System Test Points—Normal Operationp. 799
Starting System Test Points—Normal Operation—Tractors Without Cab (S.N. 438003— )p. 801
Starting System Test Points—Bypass Attemptp. 807
Starting System Test Points—Bypass Attempt—Tractors Without Cab (S.N. 438003— )p. 809
Air Intake Heater Test Pointsp. 815
Air Intake Heater Test Points—Tractors Without Cab (S.N. 438003— )p. 817
Charging System Test Pointsp. 820
Charging System Test Points—Tractors Without Cab (S.N. 438003— )p. 823
Lighting System Test Points—Left Turn Signals (Tractors Without Cab)p. 826
Lighting System Test Points—Right Turn Signals (Tractors Without Cab)p. 829
Lighting System Test Points—Turn Signals—Tractors Without Cab (S.N. 438003— )p. 831
Lighting System Test Points—Left Turn Signals (Tractors With Cab)p. 839
Lighting System Test Points—Right Turn Signals (Tractors With Cab)p. 842
Lighting System Test Points—Warning Lightsp. 845
Lighting System Test Points—Warning Lights—Tractors Without Cab (S.N. 438003— )p. 846
Lighting System Test Points—Rear Flood Light—Tractors Without Cab (S.N. —438002)p. 853
Lighting System Test Points—Rear Work Light—Tractors Without Cab (S.N. 438003— )p. 854
Lighting System Test Points—Flood Lights (Tractors With Cab)p. 859
Lighting System Test Points—Dome Light (Tractors With Cab)p. 863
Lighting System Test Points—Tail Light—Tractors Without Cab (S.N. —438002)p. 865
Lighting System Test Points—Tail Light—Tractors Without Cab (S.N. 438003— )p. 866
Lighting System Test Points—Tail Light (Tractors With Cab)p. 871
Lighting System Test Points—Headlights and Instrument Lightsp. 873
Lighting System Test Points—Headlights and Instrument Lights—Tractors Without Cab (S.N. 438003— )p. 875
Instrument Panel System Test Points—Hour Meter and Tachometerp. 881
Instrument Cluster Test Points—Hour Meter and Tachometer—Tractors Without Cab (S.N. 438003— )p. 883
Instrument Panel System Test Points—Fuel Gauge—Tractors Without Cab (S.N. —438002)p. 889
Instrument Cluster Test Points—Fuel Gauge—Tractors Without Cab (S.N. 438003— )p. 891
Instrument Panel System Test Points—Fuel Gauge (Tractors With Cab)p. 897
Instrument Panel System Test Points—Temperature Gaugep. 900
Instrument Cluster Test Points—Temperature Gauge—Tractors Without Cab (S.N. 438003— )p. 902
Instrument Panel System Test Points—Oil Pressurep. 907
Instrument Cluster Test Points—Oil Pressure—Tractors Without Cab (S.N. 438003— )p. 909
PTO Warning System Test Pointsp. 915
PTO Warning System Test Points—Tractors Without Cab (S.N. 438003— )p. 917
Air Filter Restriction Test Pointsp. 923
Air Filter Restriction Test Points—Tractors Without Cab (S.N. 438003— )p. 925
Optional Horn Test Pointsp. 931
Optional Horn Test Points—Tractors Without Cab (S.N. 438003— )p. 932
Accessory Relay and Trailer Connector Test Pointsp. 937
Accessory Relay and Trailer Connector and Junction Block Test Points—Tractors Without Cab (S.N. 438003— )p. 939
Blower Motor Test Points (Tractors With Cab)p. 945
A/C Compressor Clutch Coil Test Points (Tractors With Cab)p. 949
Front Wiper/Washer Test Points (Tractors With Cab)p. 951
Convenience Outlet Test Points (Tractors With Cab)p. 954
Battery Voltage and Specific Gravity Testsp. 956
Charge Batteryp. 957
Battery Load Testp. 958
Starter Amp Draw/RPM Testp. 959
Starter No-Load Amp Draw/RPM Testp. 960
Alternator/Regulator Testp. 961
Starter Solenoid Testp. 962
Starter Relay Testp. 962
Key Switch Testp. 963
Plug-In Relay Testp. 964
Diode Pack Testp. 965
Fuse Testp. 965
Neutral Start Switch Testp. 966
PTO Switch Testp. 966
PTO Seat Switch Testp. 967
Light Switch Testp. 967
Turn Signal Controller Testp. 968
Turn Signal Switch Test (S.N. 438003— )p. 968
Fuel Shut-Off Solenoid Testp. 969
Blower Switch Testp. 969
Blower Motor Resistorsp. 970
A/C Thermostatic Control Switch Testp. 970
Front Wiper/Washer Switch Testp. 971
Door Switch Testp. 971
Dome Light Switch Testp. 972
+Wiring Schematicsp. 973
Schematic Informationp. 973
Component Identification Tablep. 973
Electrical Schematic—Without Cab (S.N. —438002)p. 974
Electrical Schematic—Without Cab (S.N. 438003— )p. 982
Electrical Schematic—With Cabp. 995
+Power Train Operation, Tests & Adjustmentsp. 1007
+Component Locationp. 1009
Component Location Informationp. 1009
Power Train Components—Tractors Without Cabp. 1010
Power Train Components—Tractors With Cabp. 1012
Clutch Componentsp. 1014
Synchronized Reverser Componentsp. 1015
Transmission Componentsp. 1016
Park Brake Componentsp. 1018
Final Drive Componentsp. 1020
Rear PTO Componentsp. 1021
+Theory of Operationp. 1023
Theory of Operation Informationp. 1023
Clutch Operationp. 1024
Synchronized Reverser Operationp. 1032
Synchronized Reverser Power Flowp. 1034
Transmission Lubrication Systemp. 1037
Transmission Power Flow—Gear Shiftp. 1040
Transmission Gear Shift Synchronizer Operationp. 1042
Transmission Power Flow—Range Shiftp. 1044
Park Brake Operationp. 1046
Differential Power Flowp. 1048
Differential Lock Operationp. 1050
Final Drive Operationp. 1052
Rear PTO Operationp. 1053
Rear PTO Operationp. 1054
Mechanical Front Wheel Drive (MFWD) Operationp. 1055
+Diagnosis, Tests and Adjustmentsp. 1057
Diagnostic Informationp. 1057
Isolate the Problem Areap. 1058
Traction Clutch Slipsp. 1059
Traction Clutch Draggingp. 1059
Traction Clutch Does Not Engagep. 1059
Traction Clutch Grabsp. 1059
Traction Clutch Squeaksp. 1060
Traction Clutch Does Not Releasep. 1060
Traction Clutch Chattersp. 1060
Traction Clutch Rattlesp. 1060
Traction Clutch Engagement Is Noisyp. 1061
Excessive Vibration in Traction Clutchp. 1061
Clutch Pedal Does Not Returnp. 1061
Clutch Pedal Loosep. 1061
Clutch Pedal Pulsatesp. 1062
Jerky or Rough Transmission of Powerp. 1062
Low Transmission Oil Level (Excessive Oil Leakage)p. 1062
Gears Clash, Shifts Hard, or Will Not Engagep. 1062
Two Speeds Engage Togetherp. 1063
Transmission Will Not Stay in Gearp. 1063
Transmission Noisyp. 1063
PTO Noisyp. 1063
PTO Hard to Engagep. 1064
PTO Will Not Operatep. 1064
PTO Will Not Stay Engagedp. 1064
Excessive Differential Noisep. 1064
Differential Does Not Workp. 1064
No Differential Lockp. 1065
Differential Chattersp. 1065
Axle Noisep. 1065
Axle Shaft Will Not Turnp. 1065
MFWD Lever is Hard to Engagep. 1065
MFWD Lever Will Not Stay in “ON” Positionp. 1066
Noisy Front Wheel Drive Operationp. 1066
Clutch Pedal Free Play Adjustment—Tractors Without Cabp. 1066
Clutch Pedal Free Play Adjustment—With Cabp. 1067
PTO Clutch Lever Adjustmentp. 1068
Park Brake Band Adjustmentp. 1072
Park Brake Linkage Adjustmentp. 1074
PTO 540/540E Lever and Linkage Adjustment—Tractors Without Cabp. 1075
PTO 540/540E Lever and Linkage Adjustment—Tractors With Cabp. 1076
Forward/Reverse Selector Lever Adjustmentp. 1078
+Steering and Brake Operation, Test & Adjustp. 1079
+Component Locationp. 1081
Component Location Informationp. 1081
Steering System Components—5320N Tractors Without Cabp. 1082
Steering System Components—5420N, 5520N and Tractors With Cabp. 1084
Brake System Componentsp. 1086
+Theory of Operationp. 1087
Theory of Operation Informationp. 1087
Steering System Operation—5320N Tractors Without Cabp. 1088
Steering System Operation—5420N, 5520N and Tractors With Cabp. 1090
Steering Valve Operation—Neutral and Manual Turningp. 1092
Steering Valve Operation—Power Turningp. 1094
Brake System Operationp. 1096
Brake System Operationp. 1097
Brake Valve Operation (S.N. —438002)p. 1098
Brake Valve Operation (S.N. 438003— )p. 1103
+Diagnosis, Tests and Adjustmentsp. 1109
Specificationsp. 1109
Diagnostic Informationp. 1109
Isolate the Problem—Steering Systemp. 1110
Steering Sluggish or Loss of Steeringp. 1110
Isolate the Problem—Brake Systemp. 1111
Excessive Brake Pedal Leak-Downp. 1111
Excessive Brake Chatterp. 1111
Steering Pump Flow Testp. 1112
Steering Valve Relief Testp. 1113
Steering Cylinder Leakage Testp. 1113
Steering Valve Leakage Testp. 1114
Toe-In/Toe-Out Check and Adjustment—2WD Axlep. 1115
Toe-In/Toe-Out Check and Adjustment—MFWD Axlep. 1116
Steering Stop Adjustment—2WD Axlep. 1117
Steering Stop Adjustment—MFWD Axlep. 1118
Brake Pedal Adjustment (S.N. —438002)p. 1119
Brake Pedal Adjustment (S.N. 438003— )p. 1120
Bleed Brake Systemp. 1121
Adjust Brake Dragp. 1121
+Hydraulic System Operation, Tests, and Adjustmentsp. 1124
+Component Locationp. 1125
Component Location Informationp. 1125
Hydraulic System Components—Without Oil Coolerp. 1126
Hydraulic System Components—With Oil Coolerp. 1128
Selective Control Valve (SCV) Components—Tractors Without Cabp. 1130
Selective Control Valve (SCV) Components—Tractors With Cabp. 1132
+Theory of Operationp. 1135
Theory of Operation Informationp. 1135
Hydraulic System Operation—Tractors Without Cabp. 1136
Hydraulic System Operation—Tractors With Cabp. 1138
Hydraulic Filter Operationp. 1140
Hydraulic Pump Operationp. 1141
Rockshaft Control Valve Operation—Two Flow Regulator Valvesp. 1143
Rockshaft Control Valve Operation—Neutral Positionp. 1147
Rockshaft Control Valve Operation—Raise Positionp. 1151
Rockshaft Control Valve Operation—Lower Positionp. 1155
Surge Relief Valve Operationp. 1158
Relief Valve Operationp. 1160
Rate-of-Drop Valve Operation—Full Openp. 1162
Rate-of-Drop Valve Operation—Partially Openp. 1163
Rate-of-Drop Valve Operation—Full Closedp. 1164
Rockshaft Draft-Sensing Operationp. 1165
Selective Control Valve Operation—Neutral Positionp. 1168
Selective Control Valve Operation—Extend and Retract Positionsp. 1170
Selective Control Valve Operation—Boom Spool Float Positionp. 1172
Quick Disconnect Coupler Operationp. 1174
+Diagnosisp. 1177
Diagnostic Informationp. 1177
Preliminary Hydraulic System Inspectionp. 1177
Hydraulic Oil Warm-Up Procedurep. 1178
Entire Hydraulic System Fails to Function/No Hydraulic Pump Outputp. 1178
Insufficient Pump Deliveryp. 1178
Hydraulic Functions Too Slowp. 1179
Excessive Pump Pressurep. 1179
Slow Hydraulic Pump Responsep. 1179
Excessive Pump Noise During Operationp. 1180
Rockshaft Does Not Lift or Lifts Slowlyp. 1180
Rockshaft Does Not Lower or Lowers Slowlyp. 1180
Neutral Position Unstable, Rockshaft Drops after Engine Shut Downp. 1180
SCV Control Lever Does Not Return to Neutral Positionp. 1181
Remote Cylinder Does Not Extend or Retractp. 1181
Remote Cylinder Settles Under Loadp. 1181
Remote Cylinder Operates Too Fast or Too Slowp. 1181
+Hydraulic Testsp. 1183
Specificationsp. 1183
Hydraulic System Testsp. 1184
Pump Flow Testp. 1185
Relief Valve Testp. 1186
Selective Control Valve (SCV) Leakage Testp. 1187
Rockshaft Leakage Testp. 1188
Rockshaft Lift Cycle Testp. 1189
+Adjustmentsp. 1191
Specificationsp. 1191
Rockshaft Control Lever Friction Adjustmentp. 1191
Rockshaft Draft-Sensing and Position-Sensing Linkage Adjustmentp. 1192
Rockshaft Draft-Sensing Feedback Linkage Adjustment—Tractors Without Cabp. 1196
Rockshaft Draft-Sensing Feedback Linkage Adjustment—Tractors With Cabp. 1197
Relief Valve Adjustment—Tractors Without Cabp. 1198
Relief Valve Adjustment—Tractors With Cabp. 1198
+Hydraulic Schematicsp. 1201
Hydraulic Circuit Symbolsp. 1201
Hydraulic Schematic (S.N. —438002)p. 1203
Hydraulic Schematic (S.N. 438003—)p. 1207
Power Beyond Hydraulic Schematicp. 1212
+Operator Stationp. 1213
+Component Locationp. 1214
Air Conditioning System Componentsp. 1214
+Theory of Operationp. 1217
Refrigerant R134ap. 1217
HVAC System Air Flowp. 1218
Air Conditioning System Cyclep. 1219
Compressorp. 1220
Condenserp. 1220
Receiver-Dryerp. 1221
Expansion Valvep. 1221
A/C Temperature Control Switchp. 1222
Evaporatorp. 1222
Heater Temperature Control Knobp. 1222
High and Low Pressure Switchesp. 1223
+Diagnosis, Tests, and Adjustmentsp. 1225
Special or Essential Toolsp. 1225
Service Equipment and Toolsp. 1225
Other Materialp. 1226
+Specificationsp. 1227
Air Conditioning System Diagnostic Proceduresp. 1227
+Dealer Fabricated Toolsp. 1245
+Dealer Fabricated Toolsp. 1247
DFLV1A Final Drive Turning Toolp. 1247
DFRW20—Compressor Holding Fixturep. 1248
+Page Numberp. 3
+Section 10p. 5
Group 05p. 7
Group 10p. 17
Group 20p. 29
Group 25p. 37
Group 30p. 41
+Section 20p. 45
Group 05p. 47
Group 10p. 83
+Section 30p. 93
Group 05p. 95
Group 10p. 107
Group 15p. 117
+Section 40p. 119
Group 05p. 121
Group 10p. 127
Group 15p. 161
+Section 50p. 178
Group 05p. 179
Group 10p. 205
Group 15p. 227
Group 20p. 235
Group 25p. 291
Group 30p. 303
Group 35p. 315
Group 40p. 323
Group 45p. 357
+Section 60p. 361
Group 05p. 363
Group 10p. 385
+Section 70p. 405
Group 05p. 407
Group 06p. 427
Group 10p. 429
Group 15p. 457
Group 20p. 469
+Section 80p. 495
Group 05p. 497
Group 10p. 503
Group 15p. 505
Group 20p. 509
+Section 90p. 513
Group 05p. 515
Group 10p. 517
Group 15p. 519
Group 20p. 523
Group 25p. 559
Group 30p. 599
+Section 210p. 603
Group 10p. 605
+Section 220p. 629
Group 05p. 631
Group 10p. 637
Group 15p. 647
+Section 230p. 669
Group 05p. 671
Group 10p. 679
Group 15p. 695
+Section 240p. 699
Group 05p. 701
Group 10p. 715
Group 15p. 797
Group 20p. 973
+Section 250p. 1007
Group 05p. 1009
Group 10p. 1023
Group 15p. 1057
+Section 260p. 1079
Group 05p. 1081
Group 10p. 1087
Group 15p. 1109
+Section 270p. 1124
Group 05p. 1125
Group 10p. 1135
Group 15p. 1177
Group 20p. 1183
Group 25p. 1191
Group 30p. 1201
+Section 290p. 1213
Group 05p. 1214
Group 10p. 1217
Group 15p. 1225
+Section 299p. 1245
Group 00p. 1247
Miscellaneous and Operator Station Repair
- Front Axle, Wheels, and 3-Point Hitch Service (Section 80)
- Seat, ROPS, Cab Components (Section 90)
- Heating and Air Conditioning System Repair (Section 90)
Diagnostic & Testing Procedures (Sections 210-290)
- Operational Checkout Procedures
- Engine, Fuel/Air, and Electrical System Testing
- Power Train, Steering, and Hydraulic System Tests
- Detailed Wiring and Hydraulic Schematics
This John Deere 5 Series tractor service manual provides the technician with step-by-step procedures for disassembly, inspection, adjustment, and reassembly of all major components. It includes critical specifications, wear tolerances, and torque values to ensure every repair is done to factory standards. Whether you are a professional mechanic or a well-equipped tractor owner, this PDF manual is an indispensable resource for maintaining and repairing your 5320N, 5420N, or 5520N.
This manual empowers you to handle a wide range of repairs, from routine maintenance to complex overhauls of the engine, powertrain, and hydraulics. Diagnose electrical faults with comprehensive schematics, accurately rebuild the dual-clutch assembly, or troubleshoot hydraulic issues with detailed operational theories. Having the correct factory procedures and specifications is critical for a successful and lasting repair, avoiding costly mistakes and downtime.
Download the John Deere 5320N, 5420N, 5520N Repair Manual instantly after payment. This is a digital download, so you can access it on your computer, tablet, or smartphone immediately. Print specific sections for use in your workshop. No shipping, no waiting, and it will be available to you for life.
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