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John Deere 6.8 L OEM Diesel Engines Below 130kW (174 hp) Interim Tier 4Stage III B Platform Component Technical Manual CTM104619 – PDF DOWNLOAD
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John Deere 6.8 L OEM Diesel Engines Below 130kW (174 hp) Interim Tier 4Stage III B Platform Component Technical Manual CTM104619 – PDF DOWNLOAD
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Description
John Deere 6.8 L OEM Diesel Engines Below 130kW (174 hp) Interim Tier 4Stage III B Platform Component Technical Manual CTM104619 – PDF DOWNLOAD
FILE DETAILS:
John Deere 6.8 L OEM Diesel Engines Below 130kW (174 hp) Interim Tier 4Stage III B Platform Component Technical Manual CTM104619 – PDF DOWNLOAD
Language : English
Pages : 2050
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 6.8 L OEM Diesel Engines Below 130kW (174 hp) Interim Tier 4Stage III B Platform Component Technical Manual CTM104619 – PDF DOWNLOAD
- This repair manual covers the 6068 <130kW PowerTech engines for Interim Tier 4/Stage III B platform.
- This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual.
- Live With Safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
- Information in this manual is organized in sections and sub divided into groups.
- Section 01 covers the safety measures to follow while repairing the engine; engine identification features, engine emission and application details, and information about the fuels, lubricants, and coolants.
- Section 02 covers the repair and adjustment procedures.
- Section 03 explains the theory of operation of each system.
- Section 04 is the diagnostics section that provides troubleshooting procedures to find problems.
- Section 05 covers other materials needed to do the job.
- Section 06 details all specifications, wear tolerances, torque values, and contains the wiring diagrams. This manual contains SI Metric units of measure followed immediately by the U.S. customary units of measure. Most hardware on these engines is metric sized.
TABLE OF CONTENTS:
John Deere 6.8 L OEM Diesel Engines Below 130kW (174 hp) Interim Tier 4Stage III B Platform Component Technical Manual CTM104619 – PDF DOWNLOAD
Contents........................................................................................................................... 9 General Information............................................................................................................ 11 Safety..................................................................................................................... 13 Understand Signal Words................................................................................................ 13 Avoid Heating Near Pressurized Fluid Lines............................................................................. 13 Avoid High-Pressure Fluids............................................................................................. 13 Avoid Hot Exhaust...................................................................................................... 14 Avoid Static Electricity Risk When Refueling........................................................................... 14 Construct Dealer-Made Tools Safely..................................................................................... 14 Decommissioning — Proper Recycling and Disposal of Fluids and Components............................................... 15 Exhaust Filter Cleaning................................................................................................ 15 Follow Safety Instructions............................................................................................. 16 Handle Fluids Safely—Avoid Fires....................................................................................... 16 Handling Batteries Safely.............................................................................................. 17 Illuminate Work Area Safely............................................................................................ 17 Install All Guards..................................................................................................... 18 Live With Safety....................................................................................................... 18 Practice Safe Maintenance.............................................................................................. 19 Precautions for Welding................................................................................................ 20 Prepare for Emergencies................................................................................................ 20 Prevent Acid Burns..................................................................................................... 21 Prevent Battery Explosions............................................................................................. 21 Prevent Machine Runaway................................................................................................ 22 Protect Against High Pressure Spray.................................................................................... 22 Protect Against Noise.................................................................................................. 22 Recognize Safety Information........................................................................................... 23 Remove Paint Before Welding or Heating................................................................................. 23 Replace Safety Signs................................................................................................... 23 Service Cooling System Safely.......................................................................................... 24 Service Machines Safely................................................................................................ 24 Stay Clear of Rotating Drivelines...................................................................................... 24 Support Machine Properly............................................................................................... 25 Use Proper Lifting Equipment........................................................................................... 25 Use Proper Tools....................................................................................................... 25 Wait Before Opening High-Pressure Fuel System.......................................................................... 26 Wear Protective Clothing............................................................................................... 26 Work in Clean Area..................................................................................................... 26 Work In Ventilated Area................................................................................................ 27 Engine Identification Information.......................................................................................... 29 Engine Identification Plate Information................................................................................ 29 OEM Engine Option Code Label........................................................................................... 30 Information Relative to Emissions Regulations.......................................................................... 31 Emissions Control System Certification Label........................................................................... 32 Commercial Engine Designation.......................................................................................... 32 Fuels, Lubricants, and Coolants............................................................................................ 33 Diesel Fuel............................................................................................................ 33 Supplemental Diesel Fuel Additives..................................................................................... 33 Handling and Storing Diesel Fuel....................................................................................... 34 Lubricity of Diesel Fuel............................................................................................... 34 Testing Diesel Fuel.................................................................................................... 34 BioDiesel Fuel......................................................................................................... 35 Fuel Filters........................................................................................................... 36 Minimizing the Effect of Cold Weather on Diesel Engines................................................................ 37 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV.......................... 38 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV............................................. 38 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV — OEM Applications.... 39 Engine Oil and Filter Service Intervals................................................................................ 39 Oil Filters............................................................................................................ 39 Lubricant Storage...................................................................................................... 39 Mixing of Lubricants................................................................................................... 40 Alternative and Synthetic Lubricants................................................................................... 40 Diesel Engine Coolant (engine with wet sleeve cylinder liners)......................................................... 41 Water Quality for Mixing with Coolant Concentrate...................................................................... 42 Operating in Warm Temperature Climates................................................................................. 42 Testing Coolant Freeze Point........................................................................................... 43 Disposing of Coolant................................................................................................... 43 Repair and Adjustments......................................................................................................... 50 Engine Rebuild............................................................................................................. 51 Check Air Intake System................................................................................................ 51 Check and Service Cooling System....................................................................................... 51 Check Crankcase Vent System............................................................................................ 52 Check Electrical System................................................................................................ 52 Check Exhaust System................................................................................................... 53 Clean Engine........................................................................................................... 53 Disconnect Turbocharger Oil Supply Line................................................................................ 53 Engine Break-In Guidelines............................................................................................. 54 Engine Overhaul Guidelines............................................................................................. 54 General Tune-Up Recommendations........................................................................................ 54 Engine Repair Stand.................................................................................................... 55 Install JT07268 Engine Mounting Adapter to D05223ST Repair Stand....................................................... 55 Install JDG11853 Engine Mounting Adapter to D05223ST Repair Stand...................................................... 56 Lifting Procedure...................................................................................................... 57 Mount Engine to Repair Stand Using JT07268............................................................................. 58 Mount Engine to Repair Stand Using JDG11853............................................................................ 59 Perform Engine Break-In................................................................................................ 60 Safety Precautions..................................................................................................... 61 Cylinder Head and Valves Repair and Adjustment............................................................................. 63 Cylinder Block Top Deck — Cleaning and Inspection...................................................................... 63 Cylinder Head — Cleaning and Inspection................................................................................ 63 Cylinder Head — Installation........................................................................................... 64 Cylinder Head — Flatness Check......................................................................................... 70 Cylinder Head — Removal................................................................................................ 71 Cylinder Head — Thickness Measurement.................................................................................. 75 Cylinder Head Gasket — Inspection...................................................................................... 76 Fuel Injector Sleeves — Cleaning and Inspection........................................................................ 77 Fuel Injector Sleeves — Installation................................................................................... 78 Fuel Injector Sleeves — Removal........................................................................................ 79 Glow Plug — Installation............................................................................................... 80 Glow Plug — Removal.................................................................................................... 81 Glow Plug Bore — Cleaning and Inspection............................................................................... 81 OCV Pressure Relief Valve — Maintenance................................................................................ 82 Push Rod — Cleaning and Inspection..................................................................................... 82 Rocker Arm Carrier — Inspection........................................................................................ 83 Rocker Arm Cover — Inspection.......................................................................................... 83 Rocker Arm Cover — Installation........................................................................................ 83 Rocker Arm Cover — Removal............................................................................................. 85 Rocker Arm Cover Vent Hose — Inspection................................................................................ 86 Rocker Arm Shaft — Tear Down........................................................................................... 87 Rocker Arm Shaft Assembly — Inspect and Assemble....................................................................... 88 Rocker Arm Shaft Carrier Assembly — Installation....................................................................... 91 Valve Assembly — Removal............................................................................................... 94 Valve — Cleaning and Inspection........................................................................................ 95 Valve — Clearance Adjustment........................................................................................... 96 Valve — Grinding....................................................................................................... 98 Valve — Lift Check..................................................................................................... 99 Valve — Measurement.................................................................................................... 101 Valve — Recess Measurement............................................................................................. 102 Valve Assembly — Reassemble............................................................................................ 103 Valve Guide — Cleaning................................................................................................. 104 Valve Guide — Installation............................................................................................. 105 Valve Guide — Measurement.............................................................................................. 106 Valve Guide — Removal.................................................................................................. 106 Valve Retainer, Valve Bridges, and Valve Retainer Locks — Inspection................................................... 107 Valve Seat—Cleaning and Inspection..................................................................................... 107 Valve Seat — Grinding.................................................................................................. 108 Valve Seat — Measurements.............................................................................................. 108 Valve Seat Inserts — Installation...................................................................................... 109 Valve Seat Inserts — Removal........................................................................................... 110 Valve Spring — Inspection.............................................................................................. 110 Valve Spring — Measurement............................................................................................. 111 Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment............................................................ 113 Complete Final Assembly................................................................................................ 113 Connecting Rod — Center-to-Center Bore Measurement..................................................................... 114 Connecting Rod — General Information................................................................................... 115 Connecting Rod and Cap — Inspection.................................................................................... 116 Connecting Rod Bearing — Inspection and Measurement.................................................................... 117 Connecting Rod Bearing — Inspection and Measurement (Rod and Crankshaft in Engine)..................................... 118 Connecting Rod Cap Screw — Torque Procedure............................................................................ 118 Connecting Rod Pin Bore — Cleaning and Inspection...................................................................... 119 Cylinder Block — Cleaning and Inspection............................................................................... 119 Cylinder Block — Tear Down............................................................................................. 123 Cylinder Block Components — Measurement................................................................................ 124 Cylinder Block O-ring — Installation................................................................................... 125 Cylinder Block, Piston, and Rod — Troubleshooting Guide................................................................ 126 Cylinder Liner — Cleaning.............................................................................................. 126 Cylinder Liner — Flange Measurement.................................................................................... 127 Cylinder Liner — Installation.......................................................................................... 128 Cylinder Liner — Removal............................................................................................... 129 Cylinder Liner — Standout Measurement.................................................................................. 131 Cylinder Liner — Visual Inspection..................................................................................... 132 Cylinder Liner O-ring Bore — Cleaning.................................................................................. 133 Cylinder Liner Packing — Installation.................................................................................. 133 Piston — Cleaning...................................................................................................... 134 Piston — Visual Inspection............................................................................................. 134 Piston and Connecting Rod Assembly — Installation...................................................................... 135 Piston and Connecting Rod Assembly — Removal........................................................................... 136 Piston and Connecting Rod Assembly — Assemble.......................................................................... 137 Piston and Connecting Rod Assembly — Tear Down......................................................................... 138 Piston Cooling Orifice — Cleaning and Inspection....................................................................... 138 Piston Cooling Orifice — Installation.................................................................................. 139 Piston Cooling Orifice — Removal....................................................................................... 139 Piston Height — Measurement............................................................................................ 140 Piston Pin and Bore — Inspection....................................................................................... 140 Piston Pin and Bushing — Inspection.................................................................................... 141 Piston Pin Bushing — Installation...................................................................................... 142 Piston Pin Bushing — Removal........................................................................................... 143 Piston Protrusion — Measurement........................................................................................ 144 Piston Rings — Installation............................................................................................ 145 Piston Skirt — Measurement............................................................................................. 145 Piston to Liner — Clearance Check...................................................................................... 146 Crankshaft, Main Bearings, and Flywheel Repair and Adjustment.............................................................. 147 Check Main Bearing Oil Clearance....................................................................................... 147 Crankshaft — End Play Check............................................................................................ 147 Crankshaft — Grinding Specs............................................................................................ 148 Crankshaft — Inspection................................................................................................ 148 Crankshaft — Installation.............................................................................................. 149 Crankshaft — Removal................................................................................................... 151 Crankshaft Front Oil Seal — Installation............................................................................... 152 Crankshaft Front Oil Seal — Removal.................................................................................... 153 Crankshaft Gear — Installation......................................................................................... 154 Crankshaft Gear — Removal.............................................................................................. 155 Crankshaft Grinding — Guidelines....................................................................................... 155 Crankshaft Journals and Bearing Assembly — Measurement................................................................. 156 Crankshaft Main Bearing Caps — Installation............................................................................ 157 Crankshaft Main Bearing Cap — Line Bore Specs.......................................................................... 158 Crankshaft Main Bearing Cap — Removal.................................................................................. 158 Crankshaft Rear Oil Seal — Installation................................................................................ 159 Crankshaft Rear Oil Seal — Removal..................................................................................... 160 Crankshaft Thrust Bearing — Inspection................................................................................. 161 Crankshaft Timing Wheel — Installation................................................................................. 162 Crankshaft Timing Wheel — Removal...................................................................................... 162 Crankshaft Vibration Damper — Inspection............................................................................... 163 Crankshaft Vibration Damper — Installation............................................................................. 164 Crankshaft Vibration Damper — Removal.................................................................................. 166 Crankshaft Viscous Damper — Installation............................................................................... 167 Crankshaft Viscous Damper — Removal.................................................................................... 169 Flywheel — Inspection.................................................................................................. 170 Flywheel — Installation................................................................................................ 171 Flywheel — Removal..................................................................................................... 172 Flywheel Face — Flatness Check......................................................................................... 172 Flywheel Housing (Standard Configuration) — Installation............................................................... 173 Flywheel Housing (Structural Configuration) — Installation............................................................. 175 Flywheel Housing — Removal............................................................................................. 177 Flywheel Pilot Bearing Bore — Concentricity Check...................................................................... 177 Flywheel Ring Gear — Installation...................................................................................... 177 Flywheel Ring Gear — Removal........................................................................................... 178 Open Crankcase Ventilation System — Inspection......................................................................... 178 Open Crankcase Ventilation System — Installation....................................................................... 179 Open Crankcase Ventilation System — Removal............................................................................ 180 Camshaft and Timing Gear Train Repair and Adjustment....................................................................... 183 Camshaft — Installation................................................................................................ 183 Camshaft — Removal..................................................................................................... 184 Camshaft — Visual Inspection........................................................................................... 185 Camshaft and Upper Idler Gear — Timing................................................................................. 185 Camshaft Bushing — Replacement......................................................................................... 187 Camshaft Gear — Inspection............................................................................................. 188 Camshaft Gear-Driven Auxiliary Drive Cover — Removal................................................................... 189 Camshaft Journals — Measurement........................................................................................ 189 Camshaft Lobes — Height Measurement.................................................................................... 190 Camshaft Thrust Plate — Measure Clearance and Thickness................................................................ 190 Front Plate — Installation............................................................................................. 191 Front Plate — Removal.................................................................................................. 194 Idler Gears — Measure End Play......................................................................................... 195 Lower Idler Gear — Check and Replace Components........................................................................ 195 Lower Idler Gear — Installation........................................................................................ 196 Timing Gear Cover — Installation....................................................................................... 197 Timing Gear Cover — Removal............................................................................................ 198 Timing Gears — Check Backlash.......................................................................................... 199 Upper Idler Gear — Check and Replace Components........................................................................ 199 Lubrication System Repair and Adjustment................................................................................... 201 Dipstick Tube and Dipstick — Inspection................................................................................ 201 Dipstick Tube and Dipstick — Installation.............................................................................. 201 Dipstick Tube and Dipstick — Removal................................................................................... 202 Oil Cooler and Filter — Installation................................................................................... 203 Oil Cooler and Filter — Removal and Inspection......................................................................... 207 Oil Fill Adapter — Installation........................................................................................ 208 Oil Fill Adapter — Removal............................................................................................. 209 Oil Filter Bypass Valve — Installation................................................................................. 210 Oil Filter Bypass Valve — Removal...................................................................................... 211 Oil Pan (Standard Configuration) — Installation........................................................................ 211 Oil Pan (Standard Configuration) — Removal............................................................................. 213 Oil Pan (Structural Configuration) — Installation...................................................................... 213 Oil Pan (Structural Configuration) — Removal........................................................................... 214 Oil Pressure Regulating Valve — Installation........................................................................... 215 Oil Pressure Regulating Valve — Removal and Inspection................................................................. 216 Oil Pump and Tubes — Installation...................................................................................... 216 Oil Pump and Tubes — Removal........................................................................................... 219 Cooling System Repair and Adjustment....................................................................................... 221 Belt — Wear Check...................................................................................................... 221 Belt Tensioner — Installation.......................................................................................... 221 Belt Tensioner — Removal............................................................................................... 221 Belt Tensioner — Spring Tension Check.................................................................................. 222 Coolant Heater — Servicing............................................................................................. 223 Coolant Pump — Visual Inspection....................................................................................... 224 Coolant Pump Assembly — Installation................................................................................... 225 Coolant Pump Assembly — Removal........................................................................................ 227 Coolant Pump Inlet Elbow — Installation................................................................................ 228 Coolant Pump Inlet Elbow — Removal..................................................................................... 228 Cooling System — Deaeration............................................................................................ 229 Fan (Fixed Speed Fan) — Inspection and Installation.................................................................... 230 Fan (Fixed Speed Fan) — Removal........................................................................................ 230 Fan (Variable Speed Fan) — Inspection and Installation................................................................. 231 Fan (Variable Speed Fan) — Removal..................................................................................... 233 Fan Drive Assembly — Installation...................................................................................... 235 Fan Drive Assembly — Removal........................................................................................... 241 Fan Drive Idler Pulley — Installation.................................................................................. 243 Fan Drive Idler Pulley — Removal....................................................................................... 243 Thermostat — Installation.............................................................................................. 244 Thermostat — Removal................................................................................................... 247 Thermostat Seal — Removal.............................................................................................. 249 Thermostat — Testing................................................................................................... 250 Thermostat Housing — Installation...................................................................................... 250 Thermostat Housing — Removal........................................................................................... 253 Thermostat Housing Idler Pulley — Installation......................................................................... 255 Thermostat Housing Idler Pulley — Removal.............................................................................. 255 Air Intake and Exhaust System Repair and Adjustment........................................................................ 257 Air Throttle Actuator (PVX) — Installation............................................................................. 257 Air Throttle Actuator — Removal........................................................................................ 258 EGR Coolant Return Tube — Installation................................................................................. 259 EGR Coolant Return Tube — Removal...................................................................................... 260 EGR Cooler Assembly — Installation..................................................................................... 260 EGR Cooler Assembly — Removal.......................................................................................... 265 EGR Cooler Gas Inlet Pipe — Installation............................................................................... 268 EGR Cooler Gas Inlet Pipe — Removal.................................................................................... 269 EGR Flow Sensor — Installation......................................................................................... 269 EGR Flow Sensor — Removal.............................................................................................. 270 EGR Flow Venturi Assembly — Installation............................................................................... 271 EGR Flow Venturi Assembly — Removal.................................................................................... 273 EGR Valve — Installation............................................................................................... 274 EGR Valve — Removal.................................................................................................... 275 Exhaust Gas Recirculation — Component View............................................................................. 276 Exhaust Manifold — Installation........................................................................................ 277 Exhaust Manifold — Removal............................................................................................. 278 Extending Turbocharger Life............................................................................................ 279 Intake Manifold — Installation......................................................................................... 281 Intake Manifold — Removal.............................................................................................. 282 Turbocharger — Failure Analysis........................................................................................ 283 Turbocharger — Inspection.............................................................................................. 285 Turbocharger Compression Housing — Orientation......................................................................... 289 VGT Actuator — Installation............................................................................................ 290 Turbocharger VGT Adjustment Ring — Installation........................................................................ 290 Turbocharger VGT Adjustment Ring — Removal............................................................................. 294 VGT Actuator — Removal................................................................................................. 297 VGT Actuator Coolant Return Line — Installation........................................................................ 298 VGT Actuator Coolant Return Line — Removal............................................................................. 299 VGT Actuator Coolant Supply Line — Installation........................................................................ 300 VGT Actuator Coolant Supply Line — Removal............................................................................. 301 VGT Actuator Linkage — Installation.................................................................................... 302 VGT Actuator Linkage — Removal......................................................................................... 303 VGT Speed Sensor — Installation........................................................................................ 304 VGT Speed Sensor — Removal............................................................................................. 305 VGT Turbocharger Assembly — Installation............................................................................... 306 VGT Turbocharger Assembly — Removal.................................................................................... 307 VGT Turbocharger Oil Drain Line — Installation......................................................................... 308 VGT Turbocharger Oil Drain Line — Removal.............................................................................. 309 VGT Turbocharger Oil Supply Line — Installation........................................................................ 310 VGT Turbocharger Oil Supply Line — Removal............................................................................. 311 Electronic Fuel System Repair and Adjustment............................................................................... 313 Clean Electronic injectors (In Engine)................................................................................. 313 Fuel System — General Information...................................................................................... 313 Fuel System — Components............................................................................................... 314 Fuel System — Relieve Pressure......................................................................................... 314 Electronic Injectors — Installation.................................................................................... 315 Electronic Injectors — Removal......................................................................................... 316 Flow Dampers — Installation............................................................................................ 317 Flow Dampers — Removal................................................................................................. 318 Fuel Filter Elements — Replace......................................................................................... 319 Fuel Filters Bracket — Installation.................................................................................... 322 Fuel Filters Bracket — Removal......................................................................................... 323 High-Pressure Common-Rail (HPCR) — Installation........................................................................ 325 High-Pressure Common-Rail (HPCR) — Removal............................................................................. 326 High-Pressure Fuel Pump — Disassembling and Reassembling............................................................... 327 High-Pressure Fuel Pump — Installation................................................................................. 328 High-Pressure Fuel Pump — Removal...................................................................................... 330 High-Pressure Injection Lines — Installation........................................................................... 331 High-Pressure Injection Lines — Removal................................................................................ 332 Injector Wiring Harness — Installation................................................................................. 333 Injector Wiring Harness — Removal...................................................................................... 333 Low-Pressure Fuel Pump — Installation.................................................................................. 334 Low-Pressure Fuel Pump — Removal...................................................................................... 334 Pressure Limiter — Installation........................................................................................ 335 Pressure Limiter — Removal............................................................................................. 336 Primary Fuel Filter Assembly — Installation............................................................................ 337 Primary Fuel Filter Assembly — Removal................................................................................. 339 Return Fuel Manifold Assembly — Installation........................................................................... 341 Return Fuel Manifold Assembly — Removal................................................................................ 342 Secondary Fuel Filter Assembly — Installation.......................................................................... 343 Secondary Fuel Filter Assembly — Removal............................................................................... 345 Suction Control Valve — Installation................................................................................... 347 Suction Control Valve — Removal........................................................................................ 348 Supply Fuel Manifold Assembly — Installation........................................................................... 349 Supply Fuel Manifold Assembly — Removal................................................................................ 350 OEM Starting and Charging Systems Repair and Adjustment.................................................................... 351 Alternator — Installation.............................................................................................. 351 Alternator — Removal................................................................................................... 353 Starter Motor — Installation........................................................................................... 354 Starter Motor — Removal................................................................................................ 355 Electrical Engine Control Repair and Adjustment............................................................................ 357 Wiring Harness — Routing............................................................................................... 357 Component Location Diagram 1........................................................................................... 358 Component Location Diagram 2........................................................................................... 359 Component Location Diagram 3........................................................................................... 360 Component Location Diagram 4........................................................................................... 361 Component Location Diagram 5........................................................................................... 363 Camshaft Position Sensor — Installation................................................................................ 364 Camshaft Position Sensor — Removal..................................................................................... 364 Charge Air Cooler Outlet Air Temperature Sensor — Installation......................................................... 365 Charge Air Cooler Outlet Air Temperature Sensor — Removal.............................................................. 365 Crankshaft Position Sensor — Installation.............................................................................. 366 Crankshaft Position Sensor — Removal................................................................................... 366 EGR Temperature Sensor — Installation.................................................................................. 367 EGR Temperature Sensor — Removal....................................................................................... 367 Engine Control Unit (ECU) — Installation............................................................................... 368 Engine Control Unit (ECU) — Maintenance................................................................................ 369 Engine Control Unit (ECU) — Removal.................................................................................... 370 Engine Coolant Pressure Sensor — Installation.......................................................................... 371 Engine Coolant Pressure Sensor — Removal............................................................................... 371 Engine Coolant Temperature Sensor — Installation....................................................................... 372 Engine Coolant Temperature Sensor — Removal............................................................................ 372 Engine Crankcase Pressure Sensor — Installation........................................................................ 373 Engine Crankcase Pressure Sensor — Removal............................................................................. 373 Engine Oil Pressure Sensor — Installation.............................................................................. 373 Engine Oil Pressure Sensor — Removal................................................................................... 374 Exhaust Filter Temperature Module — Installation....................................................................... 374 Exhaust Filter Temperature Module — Removal............................................................................ 375 Exhaust Manifold Pressure Sensor — Installation........................................................................ 375 Exhaust Manifold Pressure Sensor — Removal............................................................................. 376 Fuel Rail Pressure Sensor — Installation............................................................................... 377 Fuel Rail Pressure Sensor — Removal.................................................................................... 378 Fuel Temperature Sensor — Installation................................................................................. 378 Fuel Temperature Sensor — Removal...................................................................................... 379 Intake Air Sensor — Installation....................................................................................... 379 Intake Air Sensor — Removal............................................................................................ 379 Intake Manifold Air Pressure (MAP) Sensor — Installation............................................................... 380 Intake Manifold Air Pressure (MAP) Sensor — Removal.................................................................... 380 Intake Manifold Air Temperature (MAT) Sensor — Installation............................................................ 381 Intake Manifold Air Temperature (MAT) Sensor — Removal................................................................. 381 Low-Pressure Fuel Pressure Sensor — Installation....................................................................... 382 Low-Pressure Fuel Pressure Sensor — Removal............................................................................ 382 Water-In-Fuel Sensor — Installation.................................................................................... 383 Water-In-Fuel Sensor — Removal......................................................................................... 383 Wiring Harness — Installation.......................................................................................... 384 Wiring Harness — Removal............................................................................................... 393 Connector Repair and Adjustment............................................................................................ 401 Connectors............................................................................................................. 401 Installation of Repair Wire Assembly (RWA)............................................................................. 401 Repair AMP® Seal 16 - Type “A” Connectors.............................................................................. 405 Repair AMP® Seal 16 - Type “B” Connectors.............................................................................. 406 Repair AMP® Seal 16 - Type “C” Connectors.............................................................................. 408 Repair Bosch Connectors................................................................................................ 409 Repair DEUTSCH Connectors.............................................................................................. 409 Repair Metri-Pack™ Connectors.......................................................................................... 412 Repair WEATHER PACK® Connectors........................................................................................ 412 Using High-Pressure Washing............................................................................................ 413 Aftertreatment Devices Repair and Adjustment............................................................................... 415 Diesel Oxidation Catalyst (DOC) — Cleaning............................................................................. 415 Diesel Particulate Filter Maintenance and Service...................................................................... 416 Exhaust Filter — Assemble.............................................................................................. 417 Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal................................................... 418 Exhaust Filter — Handling.............................................................................................. 419 Exhaust Filter — Tear Down and Inspection.............................................................................. 420 Exhaust Filter — Cleaning.............................................................................................. 424 Exhaust Filter — Disposal.............................................................................................. 424 Exhaust Filter, Brackets, and Piping — Removal......................................................................... 424 Exhaust Filter, Brackets, and Piping — Assembly and Installation....................................................... 425 Theory of Operation............................................................................................................ 428 Base Engine Operation...................................................................................................... 429 Engine Sectional View Component Location Diagrams...................................................................... 429 General Engine Operation............................................................................................... 430 General Engine Operation — Continued................................................................................... 431 Head Gasket Joint Construction and Operation........................................................................... 432 Cooling System............................................................................................................. 433 Component Location Diagrams............................................................................................ 433 Cooling System Operation............................................................................................... 434 Lubrication System......................................................................................................... 435 Component Location Diagrams............................................................................................ 435 Lubrication System Operation........................................................................................... 436 Electronic Fuel System..................................................................................................... 437 Component Location Diagram 1........................................................................................... 437 Component Location Diagram 2........................................................................................... 438 Component Location Diagram 3........................................................................................... 439 Electronic Injector (EI) Operation..................................................................................... 440 High-Pressure Common-Rail (HPCR) Operation............................................................................. 442 High-Pressure Fuel Pump Operation...................................................................................... 443 High-Pressure Fuel System Operation.................................................................................... 444 Low-Pressure Fuel Manifold Operation................................................................................... 445 Low-Pressure Fuel Pump Operation....................................................................................... 446 Low-Pressure Fuel System Operation..................................................................................... 447 Primary and Secondary Fuel Filter Operation............................................................................ 449 Air Intake and Exhaust System.............................................................................................. 451 Component Location Diagram 1........................................................................................... 451 Component Location Diagram 2........................................................................................... 452 Component Location Diagram 3........................................................................................... 453 Component Location Diagram 4........................................................................................... 454 Air Intake and Exhaust System Operation................................................................................ 455 Air Throttle Actuator Operation........................................................................................ 456 Cold Start Aid Operation............................................................................................... 457 EGR Cooler Operation................................................................................................... 457 EGR Valve Operation.................................................................................................... 458 VGT Operation.......................................................................................................... 458 Aftertreatment System...................................................................................................... 459 Component Location Diagram............................................................................................. 459 Aftertreatment System Operation........................................................................................ 459 Exhaust Filter Operation............................................................................................... 460 Electronic Control System.................................................................................................. 463 Analog Throttle........................................................................................................ 463 B5100 - Fuel Rail Pressure Sensor...................................................................................... 463 B5101 - Engine Oil Pressure Sensor..................................................................................... 465 B5102 - Exhaust Manifold Pressure Sensor............................................................................... 467 B5103 - EGR Flow Sensor................................................................................................ 469 B5104 - Manifold Air Pressure (MAP) Sensor............................................................................. 471 B5105 — Engine Crankcase Pressure Sensor............................................................................... 473 B5107 - Low-Pressure Fuel Pressure Sensor.............................................................................. 475 B5108 - Engine Coolant Pressure Sensor................................................................................. 477 B5109 - DPF Differential Pressure Sensor............................................................................... 479 B5204 - Exhaust Filter Temperature Module.............................................................................. 479 B5205 - Charge Air Cooler Outlet Air Temperature Sensor................................................................ 480 B5206 - Manifold Air Temperature (MAT) Sensor.......................................................................... 481 B5207 - EGR Temperature Sensor......................................................................................... 483 B5208 - Engine Coolant Temperature Sensor.............................................................................. 485 B5209 - Fuel Temperature Sensor........................................................................................ 487 B5300 - VGT Speed Sensor............................................................................................... 489 B5301 - Crankshaft Position Sensor..................................................................................... 490 B5302 - Camshaft Position Sensor....................................................................................... 492 B5500 - Intake Air Sensor.............................................................................................. 494 B5600 - Water-In-Fuel Sensor........................................................................................... 496 Barometric Air Pressure Sensor......................................................................................... 497 CAN Throttle........................................................................................................... 498 Combination Throttle................................................................................................... 499 Controller Area Network (CAN).......................................................................................... 499 Cruise Control Operation............................................................................................... 500 Determining Engine Speed and Piston Position........................................................................... 500 Digital Throttle....................................................................................................... 501 Engine Control Unit (ECU) System Operation............................................................................. 502 Engine Control Unit (ECU) Temperature Sensor........................................................................... 504 Engine Derate and Shutdown Protection.................................................................................. 505 Governor Droop Mode Selection.......................................................................................... 506 Measuring Pressure..................................................................................................... 507 Measuring Speed........................................................................................................ 507 Measuring Temperature.................................................................................................. 507 Pilot Injection Operation.............................................................................................. 508 Pulse-Width-Modulated (PWM) Throttle................................................................................... 509 R5602 - 24V Low-Pressure Fuel Pump Resistor............................................................................ 509 S5001 - Engine Coolant Level Alarm Switch.............................................................................. 511 S5002 - Engine Coolant Level Information Switch........................................................................ 512 Sensor Supply #1....................................................................................................... 512 Sensor Supply #2....................................................................................................... 513 Sensor Supply #3....................................................................................................... 513 Sensor Supply #4....................................................................................................... 513 Sensor Supply #5....................................................................................................... 513 Sensor Supply #6....................................................................................................... 513 Sensor Supply #7....................................................................................................... 514 Sensor Supply #8....................................................................................................... 514 Sensor Supply #9....................................................................................................... 514 Throttle Adjustments................................................................................................... 514 Throttle Offset........................................................................................................ 515 Throttle Self-Calibration.............................................................................................. 516 X5000 - Fuel Injector Harness.......................................................................................... 516 Y5002 - Suction Control Valve.......................................................................................... 518 Y5004 - Low-Pressure Fuel Pump......................................................................................... 520 Y5005 - Variable Speed Fan............................................................................................. 522 Y5400 - EGR Valve...................................................................................................... 522 Y5401 - Air Throttle Actuator.......................................................................................... 524 Y5500 — VGT Actuator................................................................................................... 526 Diagnostics.................................................................................................................... 556 Observable Diagnostics and Tests........................................................................................... 557 Abnormal Engine Noise.................................................................................................. 557 Coolant in Oil or Oil in Coolant....................................................................................... 559 Coolant Leaking from Weep Hole......................................................................................... 559 Coolant System Loses Pressure.......................................................................................... 559 ECU Does Not Communicate with Powerview................................................................................ 560 Diagnostic Procedure............................................................................................... 561 ECU Does Not Communicate with Service ADVISOR.......................................................................... 564 Diagnostic Procedure............................................................................................... 565 ECU Does Not Program with Service ADVISOR.............................................................................. 574 Diagnostic Procedure............................................................................................... 574 EGR Cooler Leaking..................................................................................................... 574 Engine Coolant Temperature Below Normal................................................................................ 575 Diagnostic Procedure............................................................................................... 575 Engine Cranks and will Not Start....................................................................................... 578 Diagnostic Procedure............................................................................................... 578 Engine Does Not Develop Full Power..................................................................................... 584 Diagnostic Procedure............................................................................................... 584 Engine Emits Excessive Black or Gray Exhaust Smoke..................................................................... 589 Engine Emits Excessive Black or Gray Exhaust Smoke Diagnostic Procedure............................................ 589 Engine Emits Excessive Blue Exhaust Smoke.............................................................................. 589 Engine Emits Excessive Blue Exhaust Smoke Diagnostic Procedure..................................................... 589 Engine Emits Excessive White Exhaust Smoke............................................................................. 590 Engine Emits Excessive White Exhaust Smoke Diagnostic Procedure.................................................... 590 Engine Misfires or Runs Irregularly.................................................................................... 591 Diagnostic Procedure............................................................................................... 591 Engine Will Not Crank.................................................................................................. 595 Diagnostic Procedure............................................................................................... 595 Excessive Fuel Consumption............................................................................................. 598 Excessive Oil Carryover................................................................................................ 599 Diagnostic Procedure............................................................................................... 599 Excessive Oil Consumption.............................................................................................. 600 Diagnostic Procedure............................................................................................... 600 Frequent Regenerations................................................................................................. 602 Diagnostic Procedure............................................................................................... 602 Fuel in Coolant........................................................................................................ 605 Diagnostic Procedure............................................................................................... 605 Fuel in Oil............................................................................................................ 606 Diagnostic Procedure............................................................................................... 606 JDLink Does Not Communicate with ECU................................................................................... 610 Throttle Not Responding................................................................................................ 611 Throttle Not Responding............................................................................................ 611 Checks, Tests, and Procedures.............................................................................................. 613 Air in Fuel Check...................................................................................................... 613 Aftertreatment Verification Procedure.................................................................................. 615 Camshaft to Crankshaft Timing Check.................................................................................... 615 CAN Diagnostics Procedure.............................................................................................. 616 Diagnostic Procedure............................................................................................... 617 CAN Message Not Received............................................................................................... 621 CAN Message Received Error............................................................................................. 622 CAN Message Received Is Incorrect...................................................................................... 623 Carbon Removal Procedure............................................................................................... 624 Charge Air Cooler Test................................................................................................. 625 Cooling System Pressure Test........................................................................................... 626 Engine Coolant Leakage Test............................................................................................ 627 Diagnostic Procedure............................................................................................... 627 Crankcase Pressure (Blow-By) Test...................................................................................... 630 Crankcase Pressure (Blow-By) Diagnostic Procedure.................................................................. 630 EGR Cooler Test........................................................................................................ 633 Engine Cranking Speed Check............................................................................................ 634 Engine Oil Pressure Check.............................................................................................. 635 Exhaust Condition Check................................................................................................ 635 Diagnostic Procedure............................................................................................... 636 Fuel Rail Cap and Plug Procedure....................................................................................... 642 Fuel Return Line (Leak off) Restriction Check.......................................................................... 644 Fuel Supply Quality Check.............................................................................................. 645 Check Fuel Supply Quality Diagnostic Procedure..................................................................... 645 Fuel System Bleeding................................................................................................... 645 Perform Fuel System Bleeding....................................................................................... 646 High-Pressure Fuel System Check........................................................................................ 647 High-Pressure Fuel System Test .................................................................................... 648 Low-Pressure Fuel System Check......................................................................................... 658 Low-Pressure Fuel System Test Diagnostic Procedure................................................................. 659 Mechanical Compression Test............................................................................................ 665 Problem Not Found Procedure............................................................................................ 666 Diagnostic Procedure .............................................................................................. 666 Short to Voltage Procedure............................................................................................. 666 Diagnostic Procedure............................................................................................... 666 Terminal Test.......................................................................................................... 668 Turbocharger Oil Seal Leak Check....................................................................................... 670 Venturi — Cleaning..................................................................................................... 671 Verification Procedure................................................................................................. 671 Diagnostic Procedure............................................................................................... 671 Wiggle Test............................................................................................................ 672 Diagnostic Instructions and Information.................................................................................... 673 Air Throttle Actuator Learn Value Reset Instructions................................................................... 673 Clear Aftertreatment Latched DTC — Test Instructions................................................................... 673 Communication Error Test Instructions.................................................................................. 674 Connecting to Service ADVISOR.......................................................................................... 675 Control Unit Information and Overview Test............................................................................. 676 Cylinder Cutout Test Instructions...................................................................................... 677 Cylinder Electronic Compression Test Instructions...................................................................... 679 Cylinder Misfire Test Instructions..................................................................................... 683 Data Points Used in Service ADVISOR.................................................................................... 684 Diagnostic Gauge — Active DTC Viewing Instructions..................................................................... 689 Diagnostic Gauge — Data Parameters Viewing Instructions................................................................ 690 Diagnostic Gauge — Exhaust Filter Service Recovery Instructions........................................................ 692 Diagnostic Gauge — Stored DTC Clearing Instructions.................................................................... 698 Diagnostic Gauge — Stored DTC Viewing Instructions..................................................................... 699 Diagnostic Test Box — Using............................................................................................ 701 Diagnostic Trouble Code (DTC) Group Locator............................................................................ 706 Diagnostic Trouble Code (DTC) Group Locator (Continued)................................................................ 716 Diagnostic Trouble Code Designations................................................................................... 727 Digital Multimeter — Using............................................................................................. 729 DOC Calibration — Instructions......................................................................................... 729 DPF Calibration — Instructions......................................................................................... 730 EGR Valve — Clean Test Instructions.................................................................................... 732 EGR Valve — Learn Value Reset Instructions............................................................................. 732 Electrical Circuit Concepts............................................................................................ 733 Electrical Noise — Possible Causes..................................................................................... 738 Electronic Injector — Calibration Information.......................................................................... 739 Engine Control Unit (ECU) — Level Identification....................................................................... 740 Engine Control Unit (ECU) — Donating this Engine’s ECU to be Used Elsewhere............................................ 741 Engine Control Unit (ECU) — Replacing Current ECU with Another ECU..................................................... 742 Engine Control Unit (ECU) — Replacing Current ECU with Another ECU — Cannot Communicate with Current ECU............... 743 Engine Control Unit (ECU) — Reprogramming Current ECU.................................................................. 744 Engine Control Unit (ECU) — Reprogramming Instructions................................................................. 745 Engine Hours — Updating Instructions................................................................................... 746 Engine Overspeed Verification Test..................................................................................... 746 ESM Operator Action Information Decoder — Instructions................................................................. 747 Exhaust Temperature Management Test Instructions....................................................................... 747 Harness Diagnostic Mode Test........................................................................................... 748 Interactive Tests and Calibration Results — Printing, Exporting, or Saving Instructions................................ 749 Internal Data Monitor — Instructions................................................................................... 750 Keep Electronic Control Unit Connectors Clean.......................................................................... 752 Load Profile Information Test — Instructions........................................................................... 753 Lost ECU Data Reset.................................................................................................... 754 Payload File — Downloading Instructions................................................................................ 755 Payload File — ECU Payload Downloading Instructions.................................................................... 756 Regeneration Abort Source Identification Test — Instructions........................................................... 756 Regeneration Failure — Possible Causes................................................................................. 757 Service Regeneration Instructions...................................................................................... 758 Servicing Electronic Control Units..................................................................................... 758 Snapshot Instructions.................................................................................................. 759 Software and Hardware Verification..................................................................................... 760 Diagnostic Procedure............................................................................................... 760 Trim Options Information............................................................................................... 762 VGT or Exhaust Throttle — Learn Value Reset Instructions............................................................... 763 VGT Travel Range Recovery Instructions................................................................................. 764 View Non-Clearable DTCs — Test Instructions............................................................................ 764 Welding Near Electronic Control Units.................................................................................. 764 DTC SPN - 000001—000199.................................................................................................... 765 000027.03 — EGR Valve Position Signal Out of Range High................................................................ 765 Diagnostic Procedure............................................................................................... 766 000027.04 — EGR Valve Position Signal Out of Range Low................................................................. 771 Diagnostic Procedure............................................................................................... 772 000027.07 — EGR Valve Desired and Actual Position Mismatch............................................................. 778 000028.03 — Digital Throttle Signal Out of Range High.................................................................. 779 Diagnostic Procedure............................................................................................... 780 000028.04 — Digital Throttle Signal Out of Range Low................................................................... 784 Diagnostic Procedure............................................................................................... 785 000028.14 — Digital Throttle Inhibited................................................................................. 790 000029.03 — Secondary Analog Throttle Signal Out of Range High......................................................... 791 Diagnostic Procedure............................................................................................... 792 000029.04 — Secondary Analog Throttle Signal Out of Range Low.......................................................... 797 Diagnostic Procedure............................................................................................... 798 000029.14 — Secondary Analog Throttle Inhibited........................................................................ 804 000051.03 — Air Throttle Actuator Position Signal Out of Range High.................................................... 805 Diagnostic Procedure............................................................................................... 806 000051.04 — Air Throttle Actuator Position Signal Out of Range Low..................................................... 811 Diagnostic Procedure............................................................................................... 812 000051.07 — Air Throttle Actuator Desired and Actual Position Mismatch................................................. 818 000051.14 — Air Throttle Actuator and EGR Valve Connectors Swapped..................................................... 819 Diagnostic Procedure............................................................................................... 820 000091.03 — Primary Analog Throttle Signal Out of Range High........................................................... 823 Diagnostic Procedure............................................................................................... 824 000091.04 — Primary Analog Throttle Signal Out of Range Low............................................................ 829 Diagnostic Procedure............................................................................................... 830 000091.09 — Primary Analog Throttle Signal Erratic..................................................................... 836 000091.14 — Primary Analog Throttle Inhibited.......................................................................... 837 000094.03 — Low-Pressure Fuel Signal Out of Range High................................................................ 838 Diagnostic Procedure............................................................................................... 839 000094.04 — Low-Pressure Fuel Signal Out of Range Low.................................................................. 843 Diagnostic Procedure............................................................................................... 844 000094.16 — Low-Pressure Fuel Signal Moderately High................................................................... 849 Diagnostic Procedure............................................................................................... 850 000094.17 — Low-Pressure Fuel Signal Slightly Low..................................................................... 853 000094.18 — Low-Pressure Fuel Signal Moderately Low.................................................................... 854 Diagnostic Procedure............................................................................................... 855 000097.00 — Water-In-Fuel Level Extremely High......................................................................... 859 Diagnostic Procedure............................................................................................... 860 000097.03 — Water-In-Fuel Signal Out Of Range High..................................................................... 865 Diagnostic Procedure............................................................................................... 866 000097.04 — Water-In-Fuel Signal Out Of Range Low...................................................................... 869 Diagnostic Procedure............................................................................................... 870 000097.16 — Water-In-Fuel Level Moderately High....................................................................... 874 000100.01 — Engine Oil Pressure Signal Extremely Low................................................................... 875 Diagnostic Procedure............................................................................................... 876 000100.02 — Engine Oil Pressure is not Zero with Engine Stopped........................................................ 881 Diagnostic Procedure............................................................................................... 882 000100.03 — Engine Oil Pressure Signal Out of Range High............................................................... 887 Diagnostic Procedure............................................................................................... 888 000100.04 — Engine Oil Pressure Signal Out of Range Low................................................................ 893 Diagnostic Procedure............................................................................................... 894 000100.18 — Engine Oil Pressure Signal Moderately Low.................................................................. 900 000101.00 — Engine Crankcase Pressure Extremely High................................................................... 901 Diagnostic Procedure............................................................................................... 902 000101.03 — Engine Crankcase Pressure Signal Out of Range High......................................................... 906 Diagnostic Procedure............................................................................................... 907 000101.04 — Engine Crankcase Pressure Signal Out of Range Low.......................................................... 911 Diagnostic Procedure............................................................................................... 912 000101.16 — Engine Crankcase Pressure Moderately High.................................................................. 917 000108.02 — Barometric Pressure Signal Invalid......................................................................... 918 Diagnostic Procedure............................................................................................... 918 000102.03 — Manifold Air Pressure Signal Out of Range High............................................................. 920 Diagnostic Procedure............................................................................................... 921 000102.04 — Manifold Air Pressure Signal Out of Range Low.............................................................. 925 Diagnostic Procedure............................................................................................... 926 000102.07 — Manifold Air Pressure Signal In Range Invalid.............................................................. 930 Diagnostic Procedure............................................................................................... 931 000103.00 — VGT Speed Signal Extremely High............................................................................ 936 Diagnostic Procedure............................................................................................... 937 000103.02 — VGT Speed Signal Invalid................................................................................... 940 Diagnostic Procedure............................................................................................... 941 000103.05 — VGT Speed Circuit Has High Resistance...................................................................... 945 Diagnostic Procedure............................................................................................... 946 000105.00 — Manifold Air Temperature Signal Extremely High............................................................. 950 Diagnostic Procedure............................................................................................... 951 000105.03 — Manifold Air Temperature Signal Out of Range High.......................................................... 955 Diagnostic Procedure............................................................................................... 956 000105.04 — Manifold Air Temperature Signal Out of Range Low........................................................... 960 Diagnostic Procedure............................................................................................... 961 000105.15 — Manifold Air Temperature Signal Slightly High.............................................................. 965 000105.16 — Manifold Air Temperature Signal Moderately High............................................................ 966 000107.00 — Air Filter Pressure Differential Extremely High........................................................... 967 Diagnostic Procedure............................................................................................... 968 000107.15 — Air Filter Pressure Differential Slightly High............................................................ 970 000107.16 — Air Filter Pressure Differential Moderately High.......................................................... 971 000108.07 — Barometric Pressure Signal Mismatch........................................................................ 972 Diagnostic Procedure............................................................................................... 972 000109.01 — Engine Coolant Pressure Signal Extremely Low............................................................... 973 Diagnostic Procedure............................................................................................... 974 000109.03 — Engine Coolant Pressure Signal Out of Range High........................................................... 978 Diagnostic Procedure............................................................................................... 979 000109.04 — Engine Coolant Pressure Signal Out of Range Low............................................................ 983 Diagnostic Procedure............................................................................................... 984 000109.17 — Engine Coolant Pressure Signal Slightly Low................................................................ 988 000109.18 — Engine Coolant Pressure Signal Moderately Low.............................................................. 988 000109.31 — Engine Coolant Pressure Signal Fault....................................................................... 989 000110.00 — Engine Coolant Temperature Signal Extremely High........................................................... 990 Diagnostic Procedure............................................................................................... 991 000110.03 — Engine Coolant Temperature Signal Out of Range High........................................................ 996 Diagnostic Procedure............................................................................................... 997 000110.04 — Engine Coolant Temperature Signal Out of Range Low.........................................................1001 Diagnostic Procedure...............................................................................................1002 000110.15 — Engine Coolant Temperature Signal Slightly High............................................................1006 000110.16 — Engine Coolant Temperature Signal Moderately High..........................................................1007 000110.17 — Engine Coolant Temperature Signal Slightly Low.............................................................1008 000111.01 — Engine Coolant Level Alarm Switch Activated at High Coolant Temperature...................................1009 Diagnostic Procedure...............................................................................................1010 000111.07 — Engine Coolant Level Switch Mismatch.......................................................................1013 Diagnostic Procedure...............................................................................................1014 000111.17 — Engine Coolant Level Information Switch Activated.........................................................1019 Diagnostic Procedure...............................................................................................1020 000111.18 — Engine Coolant Level Alarm Switch Activated at Moderate Coolant Temperature..............................1024 000137.00 — Auxiliary Gauge Pressure Reading Extremely High............................................................1025 000137.01 — Auxiliary Gauge Pressure Reading Extremely Low.............................................................1026 000157.01 — Fuel Rail Pressure Signal Extremely Low...................................................................1027 Diagnostic Procedure...............................................................................................1028 000157.03 — Fuel Rail Pressure Signal Out of Range High................................................................1030 Diagnostic Procedure...............................................................................................1031 000157.04 — Fuel Rail Pressure Signal Out of Range Low.................................................................1035 Diagnostic Procedure...............................................................................................1036 000157.16 — Fuel Rail Pressure Signal Moderately High..................................................................1041 Diagnostic Procedure...............................................................................................1042 000157.17 — Fuel Rail Pressure Signal Slightly Low....................................................................1044 Diagnostic Procedure...............................................................................................1045 000157.18 — Fuel Rail Pressure Signal Moderately Low..................................................................1048 000158.01 — Battery Voltage Extremely Low..............................................................................1049 000158.12 — ECU Power Down Error.......................................................................................1050 Diagnostic Procedure...............................................................................................1050 000160.02 — Primary Shaft Speed Invalid................................................................................1052 000168.01 — Unswitched Battery Voltage Extremely Low...................................................................1053 Diagnostic Procedure...............................................................................................1054 000168.16 — Unswitched Battery Voltage Moderately High.................................................................1059 Diagnostic Procedure...............................................................................................1060 000168.18 — Unswitched Battery Voltage Moderately Low..................................................................1062 000174.00 — Fuel Temperature Signal Extremely High.....................................................................1063 Diagnostic Procedure...............................................................................................1064 000174.03 — Fuel Temperature Signal Out Of Range High..................................................................1068 Diagnostic Procedure...............................................................................................1069 000174.04 — Fuel Temperature Signal Out Of Range Low...................................................................1073 Diagnostic Procedure...............................................................................................1074 000174.16 — Fuel Temperature Signal Moderately High...................................................................1078 000189.31 — Engine Speed Derate Condition Exists.......................................................................1079 000190.00 — Engine Speed Extremely High...............................................................................1080 Diagnostic Procedure...............................................................................................1080 000190.16 — Engine Speed Moderately High..............................................................................1081 DTC SPN - 000200—000699....................................................................................................1083 000237.02 — VIN Security Data Invalid..................................................................................1083 000237.13 — VIN Option Code Security Data Conflict.....................................................................1084 000237.31 — VIN Security Data Missing..................................................................................1085 000412.00 — EGR Temperature Signal Extremely High......................................................................1086 Diagnostic Procedure...............................................................................................1087 000412.03 — EGR Temperature Signal Out of Range High...................................................................1091 Diagnostic Procedure...............................................................................................1092 000412.04 — EGR Temperature Signal Out Of Range Low....................................................................1096 Diagnostic Procedure...............................................................................................1097 000412.15 — EGR Temperature Signal Slightly High.......................................................................1101 000412.16 — EGR Temperature Signal Moderately High.....................................................................1102 000443.00 — Auxiliary Gauge Pressure #2 Reading Extremely High.........................................................1103 000443.01 — Auxiliary Gauge Pressure #2 Reading Extremely Low..........................................................1104 000611.03 — Injector Drive #1 Shorted to Voltage Source................................................................1105 Diagnostic Procedure...............................................................................................1106 000611.04 — Injector Drive #1 Shorted to Ground........................................................................1110 Diagnostic Procedure...............................................................................................1111 000612.03 — Injector Drive #2 Shorted to Voltage Source...............................................................1116 Diagnostic Procedure...............................................................................................1117 000612.04 — Injector Drive #2 Shorted to Ground........................................................................1121 Diagnostic Procedure...............................................................................................1122 000629.11 — ECU Binary Input Error.....................................................................................1127 Diagnostic Procedure...............................................................................................1127 000629.12 — ECU EEPROM Error...........................................................................................1129 Diagnostic Procedure...............................................................................................1129 000636.02 — Camshaft Position Signal Invalid..........................................................................1131 Diagnostic Procedure...............................................................................................1132 000636.05 — Camshaft Position Circuit Has High Resistance.............................................................1135 Diagnostic Procedure...............................................................................................1136 000636.06 — Camshaft Position Circuit Has Low Resistance..............................................................1139 Diagnostic Procedure...............................................................................................1140 000636.08 — Camshaft Position Signal Missing..........................................................................1145 Diagnostic Procedure...............................................................................................1146 000636.10 — Camshaft Position Signal Rate of Change Abnormal...........................................................1149 Diagnostic Procedure...............................................................................................1150 000637.02 — Crankshaft Position Signal Invalid........................................................................1155 Diagnostic Procedure...............................................................................................1156 000637.05 — Crankshaft Position Circuit Has High Resistance...........................................................1159 Diagnostic Procedure...............................................................................................1160 000637.06 — Crankshaft Position Circuit Has Low Resistance............................................................1163 Diagnostic Procedure...............................................................................................1164 000637.07 — Crankshaft Position and Camshaft Position Signals Out of Sync.............................................1169 Diagnostic Procedure...............................................................................................1170 000637.08 — Crankshaft Position Signal Missing........................................................................1174 Diagnostic Procedure...............................................................................................1175 000637.10 — Crankshaft Position Signal Rate of Change Abnormal.........................................................1178 Diagnostic Procedure...............................................................................................1179 000640.11 — External Engine Protection Activated.......................................................................1184 000640.31 — External Derate Activated..................................................................................1185 000641.00 — VGT Actuator Temperature Extremely High....................................................................1186 Diagnostic Procedure...............................................................................................1187 000641.05 — VGT Actuator Drive Circuit Fault...........................................................................1190 Diagnostic Procedure...............................................................................................1191 000641.06 — VGT Actuator Drive Circuit Has Low Resistance.............................................................1194 Diagnostic Procedure...............................................................................................1195 000641.07 — VGT Actuator Learn Error...................................................................................1198 Diagnostic Procedure...............................................................................................1198 000641.09 — VGT Actuator Loss of Communication.........................................................................1200 Diagnostic Procedure...............................................................................................1201 000641.12 — VGT Actuator Internal Error................................................................................1205 Diagnostic Procedure...............................................................................................1206 000641.13 — VGT Actuator Calibration Error.............................................................................1208 Diagnostic Procedure...............................................................................................1208 000641.16 — VGT Actuator Temperature Moderately High...................................................................1211 000641.31 — VGT Actuator Supply Voltage Fault..........................................................................1212 Diagnostic Procedure...............................................................................................1213 000647.03 — Engine Fan Drive Circuit Shorted to Voltage................................................................1217 000647.05 — Engine Fan Drive Circuit Has High Resistance...............................................................1218 Diagnostic Procedure...............................................................................................1219 000647.06 — Engine Fan Drive Circuit Has Low Resistance...............................................................1221 Diagnostic Procedure...............................................................................................1222 000647.07 — Engine Fan Speed Decrease Circuit Fault....................................................................1225 Diagnostic Procedure...............................................................................................1226 000651.02 — Injector #1 Part Number Data Invalid.......................................................................1229 Diagnostic Procedure...............................................................................................1229 000651.05 — Injector #1 Circuit Has High Resistance....................................................................1231 Diagnostic Procedure...............................................................................................1232 000651.06 — Injector #1 Circuit Has Low Resistance.....................................................................1237 Diagnostic Procedure...............................................................................................1238 000651.13 — Injector #1 Calibration Fault..............................................................................1243 Diagnostic Procedure...............................................................................................1243 000651.18 — Injector #1 Not Responding.................................................................................1244 Diagnostic Procedure...............................................................................................1244 000652.02 — Injector #2 Part Number Data Invalid.......................................................................1245 Diagnostic Procedure...............................................................................................1245 000652.05 — Injector #2 Circuit Has High Resistance....................................................................1247 Diagnostic Procedure...............................................................................................1248 000652.06 — Injector #2 Circuit Has Low Resistance.....................................................................1253 Diagnostic Procedure...............................................................................................1254 000652.13 — Injector #2 Calibration Fault..............................................................................1259 Diagnostic Procedure...............................................................................................1259 000652.18 — Injector #2 Not Responding.................................................................................1260 Diagnostic Procedure...............................................................................................1260 000653.02 — Injector #3 Part Number Data Invalid.......................................................................1261 Diagnostic Procedure...............................................................................................1261 000653.05 — Injector #3 Circuit Has High Resistance....................................................................1263 Diagnostic Procedure...............................................................................................1264 000653.06 — Injector #3 Circuit Has Low Resistance.....................................................................1269 Diagnostic Procedure...............................................................................................1270 000653.13 — Injector #3 Calibration Fault..............................................................................1275 Diagnostic Procedure...............................................................................................1275 000653.18 — Injector #3 Not Responding.................................................................................1276 Diagnostic Procedure...............................................................................................1276 000654.02 — Injector #4 Part Number Data Invalid.......................................................................1277 Diagnostic Procedure...............................................................................................1277 000654.05 — Injector #4 Circuit Has High Resistance....................................................................1279 Diagnostic Procedure...............................................................................................1280 000654.06 — Injector #4 Circuit Has Low Resistance.....................................................................1285 Diagnostic Procedure...............................................................................................1286 000654.13 — Injector #4 Calibration Fault..............................................................................1291 Diagnostic Procedure...............................................................................................1291 000654.18 — Injector #4 Not Responding.................................................................................1292 Diagnostic Procedure...............................................................................................1292 000655.02 — Injector #5 Part Number Data Invalid.......................................................................1293 Diagnostic Procedure...............................................................................................1293 000655.05 — Injector #5 Circuit Has High Resistance....................................................................1295 Diagnostic Procedure...............................................................................................1296 000655.06 — Injector #5 Circuit Has Low Resistance.....................................................................1301 Diagnostic Procedure...............................................................................................1302 000655.13 — Injector #5 Calibration Fault..............................................................................1307 Diagnostic Procedure...............................................................................................1307 000655.18 — Injector #5 Not Responding.................................................................................1308 Diagnostic Procedure...............................................................................................1308 000656.02 — Injector #6 Part Number Data Invalid.......................................................................1309 Diagnostic Procedure...............................................................................................1309 000656.05 — Injector #6 Circuit Has High Resistance....................................................................1311 Diagnostic Procedure...............................................................................................1312 000656.06 — Injector #6 Circuit Has Low Resistance.....................................................................1317 Diagnostic Procedure...............................................................................................1318 000656.13 — Injector #6 Calibration Fault..............................................................................1323 Diagnostic Procedure...............................................................................................1323 000656.18 — Injector #6 Not Responding.................................................................................1324 Diagnostic Procedure...............................................................................................1324 000676.05 — Cold Start Aid Drive Circuit has High Resistance...........................................................1325 Diagnostic Procedure...............................................................................................1326 000676.06 — Cold Start Aid Drive Circuit Has Low Resistance............................................................1330 Diagnostic Procedure...............................................................................................1331 000676.14 — Cold Start Aid Relay Signal Not Received When Expected.....................................................1335 Diagnostic Procedure...............................................................................................1336 000676.31 — Cold Start Aid Signal Received When Not Expected...........................................................1340 Diagnostic Procedure...............................................................................................1341 000695.19 — Unapproved Engine Speed Request............................................................................1346 DTC SPN - 000700—001999....................................................................................................1347 000876.05 — A/C System Drive Circuit Has High Resistance...............................................................1347 000876.06 — A/C System Drive Circuit Has Low Resistance................................................................1348 000970.31 — External Shutdown Commanded................................................................................1349 Diagnostic Procedure...............................................................................................1350 000971.31 — External Derate Commanded..................................................................................1353 Diagnostic Procedure...............................................................................................1354 000974.03 — Remote Analog Throttle Signal Out of Range High............................................................1358 Diagnostic Procedure...............................................................................................1359 000974.04 — Remote Analog Throttle Signal Out of Range Low.............................................................1364 Diagnostic Procedure...............................................................................................1365 001069.31 — Calculated Tire Size Is Out Of Range.......................................................................1371 001110.31 — Engine Protection System Activated.........................................................................1372 001136.00 — ECU Temperature Signal Extremely High......................................................................1373 Diagnostic Procedure...............................................................................................1373 001136.02 — ECU Temperature Signal Invalid.............................................................................1376 Diagnostic Procedure...............................................................................................1376 001136.16 — ECU Temperature Signal Moderately High.....................................................................1377 001172.12 — Intake Air Temperature Error...............................................................................1378 Diagnostic Procedure...............................................................................................1379 001176.07 — Intake Air Pressure Mismatch...............................................................................1380 Diagnostic Procedure...............................................................................................1381 001176.12 — Intake Air Pressure Error.................................................................................1383 Diagnostic Procedure...............................................................................................1384 001180.00 — Calculated VGT Turbine Inlet Temperature Extremely High....................................................1386 Diagnostic Procedure...............................................................................................1387 001180.16 — Calculated VGT Turbine Inlet Temperature Moderately High...................................................1394 001209.03 — Exhaust Manifold Pressure Signal Out of Range High.........................................................1395 Diagnostic Procedure...............................................................................................1396 001209.04 — Exhaust Manifold Pressure Signal Out of Range Low..........................................................1401 Diagnostic Procedure...............................................................................................1402 001209.07 — Exhaust Manifold Pressure Invalid..........................................................................1407 Diagnostic Procedure...............................................................................................1408 001321.05 — Engine Starter Solenoid Lockout Relay Circuit Has High Resistance..........................................1413 Diagnostic Procedure...............................................................................................1414 001321.06 — Engine Starter Solenoid Lockout Relay Circuit Has Low Resistance...........................................1418 Diagnostic Procedure...............................................................................................1419 001321.16 — Engine Starter Engaged for Too Long........................................................................1420 Diagnostic Procedure...............................................................................................1421 001321.31 — Engine Speed Zero with Starter Solenoid Energized..........................................................1423 Diagnostic Procedure...............................................................................................1423 001322.31 — Engine Misfire Detected....................................................................................1425 Diagnostic Procedure...............................................................................................1425 001347.01 — Suction Control Valve Sticking and Fuel Rail Pressure Extremely Low........................................1428 Diagnostic Procedure...............................................................................................1429 001347.05 — Suction Control Valve Circuit Has High Resistance..........................................................1431 Diagnostic Procedure...............................................................................................1432 001347.06 — Suction Control Valve Circuit Has Low Resistance...........................................................1437 Diagnostic Procedure...............................................................................................1438 001347.16 — Suction Control Valve Sticking and Fuel Rail Pressure Moderately High......................................1442 Diagnostic Procedure...............................................................................................1443 001347.18 — Suction Control Valve Sticking and Fuel Rail Pressure Slightly Low.........................................1445 Diagnostic Procedure...............................................................................................1446 001550.05 — Air Conditioner Compressor Current Low.....................................................................1448 001550.06 — Air Conditioner Compressor Current High....................................................................1449 001569.31 — Engine Power Derate Condition Exists.......................................................................1450 001638.03 — Hydraulic Oil Temperature Signal Out of Range High.........................................................1451 Diagnostic Procedure...............................................................................................1452 001638.04 — Hydraulic Oil Temperature Signal Out of Range Low..........................................................1455 Diagnostic Procedure...............................................................................................1456 001639.01 — Fan Speed Signal Extremely Low.............................................................................1460 Diagnostic Procedure...............................................................................................1461 001639.16 — Fan Speed Signal Moderately High...........................................................................1464 Diagnostic Procedure...............................................................................................1465 001639.18 — Fan Speed Signal Moderately Low............................................................................1468 DTC SPN - 002000—002299....................................................................................................1469 002002.09 — No CAN Message Received From Source Address 2..............................................................1469 002002.14 — Incorrect CAN Message Received From Source Address 2.......................................................1469 002002.19 — Communication Error with Source Address 2..................................................................1469 002003.09 — No CAN Message Received From Source Address 3..............................................................1469 002003.14 — Incorrect CAN Message Received From Source Address 3.......................................................1469 002003.19 — Communication Error with Source Address 3..................................................................1469 002004.09 — No CAN Message Received From Source Address 4..............................................................1469 002004.14 — Incorrect CAN Message Received From Source Address 4.......................................................1470 002004.19 — Communication Error with Source Address 4..................................................................1470 002005.09 — No CAN Message Received From Source Address 5..............................................................1470 002005.14 — Incorrect CAN Message Received From Source Address 5.......................................................1470 002005.19 — Communication Error with Source Address 5..................................................................1470 002006.09 — No CAN Message Received From Source Address 6..............................................................1470 002006.14 — Incorrect CAN Message Received From Source Address 6.......................................................1470 002006.19 — Communication Error with Source Address 6..................................................................1471 002007.09 — No CAN Message Received From Source Address 7..............................................................1471 002007.14 — Incorrect CAN Message Received From Source Address 7.......................................................1471 002007.19 — Communication Error with Source Address 7..................................................................1471 002008.09 — No CAN Message Received From Source Address 8..............................................................1471 002008.14 — Incorrect CAN Message Received From Source Address 8.......................................................1471 002008.19 — Communication Error with Source Address 8..................................................................1471 002009.09 — No CAN Message Received From Source Address 9..............................................................1472 002009.14 — Incorrect CAN Message Received From Source Address 9.......................................................1472 002009.19 — Communication Error with Source Address 9..................................................................1472 002010.09 — No CAN Message Received From Source Address 10.............................................................1472 002010.14 — Incorrect CAN Message Received From Source Address 10......................................................1472 002010.19 — Communication Error with Source Address 10.................................................................1472 002011.09 — No CAN Message Received From Source Address 11.............................................................1472 002011.14 — Incorrect CAN Message Received From Source Address 11......................................................1473 002011.19 — Communication Error with Source Address 11.................................................................1473 002012.09 — No CAN Message Received From Source Address 12.............................................................1473 002012.14 — Incorrect CAN Message Received From Source Address 12......................................................1473 002012.19 — Communication Error with Source Address 12.................................................................1473 002013.09 — No CAN Message Received From Source Address 13.............................................................1473 002013.14 — Incorrect CAN Message Received From Source Address 13......................................................1473 002013.19 — Communication Error with Source Address 13.................................................................1474 002014.09 — No CAN Message Received From Source Address 14.............................................................1474 002014.14 — Incorrect CAN Message Received From Source Address 14......................................................1474 002014.19 — Communication Error with Source Address 14.................................................................1474 002015.09 — No CAN Message Received From Source Address 15.............................................................1474 002015.14 — Incorrect CAN Message Received From Source Address 15......................................................1474 002015.19 — Communication Error with Source Address 15.................................................................1474 002016.09 — No CAN Message Received From Source Address 16.............................................................1475 002016.14 — Incorrect CAN Message Received From Source Address 16......................................................1475 002016.19 — Communication Error with Source Address 16.................................................................1475 002017.09 — No CAN Message Received From Source Address 17.............................................................1475 002017.14 — Incorrect CAN Message Received From Source Address 17......................................................1475 002017.19 — Communication Error with Source Address 17.................................................................1475 002018.09 — No CAN Message Received From Source Address 18.............................................................1475 002018.14 — Incorrect CAN Message Received From Source Address 18......................................................1476 002018.19 — Communication Error with Source Address 18.................................................................1476 002019.09 — No CAN Message Received From Source Address 19.............................................................1476 002019.14 — Incorrect CAN Message Received From Source Address 19......................................................1476 002019.19 — Communication Error with Source Address 19.................................................................1476 002020.09 — No CAN Message Received From Source Address 20.............................................................1476 002020.14 — Incorrect CAN Message Received From Source Address 20......................................................1476 002020.19 — Communication Error with Source Address 20.................................................................1477 002021.09 — No CAN Message Received From Source Address 21.............................................................1477 002021.14 — Incorrect CAN Message Received From Source Address 21......................................................1477 002021.19 — Communication Error with Source Address 21.................................................................1477 002022.09 — No CAN Message Received From Source Address 22.............................................................1477 002022.14 — Incorrect CAN Message Received From Source Address 22......................................................1477 002022.19 — Communication Error with Source Address 22.................................................................1477 002023.09 — No CAN Message Received From Source Address 23.............................................................1478 002023.14 — Incorrect CAN Message Received From Source Address 23......................................................1478 002023.19 — Communication Error with Source Address 23.................................................................1478 002024.09 — No CAN Message Received From Source Address 24.............................................................1478 002024.14 — Incorrect CAN Message Received From Source Address 24......................................................1478 002024.19 — Communication Error with Source Address 24.................................................................1478 002025.09 — No CAN Message Received From Source Address 25.............................................................1478 002025.14 — Incorrect CAN Message Received From Source Address 25......................................................1479 002025.19 — Communication Error with Source Address 25.................................................................1479 002026.09 — No CAN Message Received From Source Address 26.............................................................1479 002026.14 — Incorrect CAN Message Received From Source Address 26......................................................1479 002026.19 — Communication Error with Source Address 26.................................................................1479 002027.09 — No CAN Message Received From Source Address 27.............................................................1479 002027.14 — Incorrect CAN Message Received From Source Address 27......................................................1479 002027.19 — Communication Error with Source Address 27.................................................................1480 002028.09 — No CAN Message Received From Source Address 28.............................................................1480 002028.14 — Incorrect CAN Message Received From Source Address 28......................................................1480 002028.19 — Communication Error with Source Address 28.................................................................1480 002029.09 — No CAN Message Received From Source Address 29.............................................................1480 002029.14 — Incorrect CAN Message Received From Source Address 29......................................................1480 002029.19 — Communication Error with Source Address 29.................................................................1480 002030.09 — No CAN Message Received From Source Address 30.............................................................1481 002030.14 — Incorrect CAN Message Received From Source Address 30......................................................1481 002030.19 — Communication Error with Source Address 30.................................................................1481 002031.09 — No CAN Message Received From Source Address 31.............................................................1481 002031.14 — Incorrect CAN Message Received From Source Address 31......................................................1481 002031.19 — Communication Error with Source Address 31.................................................................1481 002032.09 — No CAN Message Received From Source Address 32.............................................................1481 002032.14 — Incorrect CAN Message Received From Source Address 32......................................................1482 002032.19 — Communication Error with Source Address 32.................................................................1482 002033.09 — No CAN Message Received From Source Address 33.............................................................1482 002033.14 — Incorrect CAN Message Received From Source Address 33......................................................1482 002033.19 — Communication Error with Source Address 33.................................................................1482 002034.09 — No CAN Message Received From Source Address 34.............................................................1482 002034.14 — Incorrect CAN Message Received From Source Address 34......................................................1482 002034.19 — Communication Error with Source Address 34.................................................................1483 002035.09 — No CAN Message Received From Source Address 35.............................................................1483 002035.14 — Incorrect CAN Message Received From Source Address 35......................................................1483 002035.19 — Communication Error with Source Address 35.................................................................1483 002036.09 — No CAN Message Received From Source Address 36.............................................................1483 002036.14 — Incorrect CAN Message Received From Source Address 36......................................................1483 002036.19 — Communication Error with Source Address 36.................................................................1483 002037.09 — No CAN Message Received From Source Address 37.............................................................1484 002037.14 — Incorrect CAN Message Received From Source Address 37......................................................1484 002037.19 — Communication Error with Source Address 37.................................................................1484 002038.09 — No CAN Message Received From Source Address 38.............................................................1484 002038.14 — Incorrect CAN Message Received From Source Address 38......................................................1484 002038.19 — Communication Error with Source Address 38.................................................................1484 002039.09 — No CAN Message Received From Source Address 39.............................................................1484 002039.14 — Incorrect CAN Message Received From Source Address 39......................................................1485 002039.19 — Communication Error with Source Address 39.................................................................1485 002040.09 — No CAN Message Received From Source Address 40.............................................................1485 002040.14 — Incorrect CAN Message Received From Source Address 40......................................................1485 002040.19 — Communication Error with Source Address 40.................................................................1485 002041.09 — No CAN Message Received From Source Address 41.............................................................1485 002041.14 — Incorrect CAN Message Received From Source Address 41......................................................1485 002041.19 — Communication Error with Source Address 41.................................................................1486 002042.09 — No CAN Message Received From Source Address 42.............................................................1486 002042.14 — Incorrect CAN Message Received From Source Address 42......................................................1486 002042.19 — Communication Error with Source Address 42.................................................................1486 002043.09 — No CAN Message Received From Source Address 43.............................................................1486 002043.14 — Incorrect CAN Message Received From Source Address 43......................................................1486 002043.19 — Communication Error with Source Address 43.................................................................1486 002044.09 — No CAN Message Received From Source Address 44.............................................................1487 002044.14 — Incorrect CAN Message Received From Source Address 44......................................................1487 002044.19 — Communication Error with Source Address 44.................................................................1487 002045.09 — No CAN Message Received From Source Address 45.............................................................1487 002045.14 — Incorrect CAN Message Received From Source Address 45......................................................1487 002045.19 — Communication Error with Source Address 45.................................................................1487 002046.09 — No CAN Message Received From Source Address 46.............................................................1487 002046.14 — Incorrect CAN Message Received From Source Address 46......................................................1488 002046.19 — Communication Error with Source Address 46.................................................................1488 002047.09 — No CAN Message Received From Source Address 47.............................................................1488 002047.14 — Incorrect CAN Message Received From Source Address 47......................................................1488 002047.19 — Communication Error with Source Address 47.................................................................1488 002048.09 — No CAN Message Received From Source Address 48.............................................................1488 002048.14 — Incorrect CAN Message Received From Source Address 48......................................................1488 002048.19 — Communication Error with Source Address 48.................................................................1489 002049.09 — No CAN Message Received From Source Address 49.............................................................1489 002049.14 — Incorrect CAN Message Received From Source Address 49......................................................1489 002049.19 — Communication Error with Source Address 49.................................................................1489 002050.09 — No CAN Message Received From Source Address 50.............................................................1489 002050.14 — Incorrect CAN Message Received From Source Address 50......................................................1489 002050.19 — Communication Error with Source Address 50.................................................................1489 002051.09 — No CAN Message Received From Source Address 51.............................................................1490 002051.14 — Incorrect CAN Message Received From Source Address 51......................................................1490 002051.19 — Communication Error with Source Address 51.................................................................1490 002052.09 — No CAN Message Received From Source Address 52.............................................................1490 002052.14 — Incorrect CAN Message Received From Source Address 52......................................................1490 002052.19 — Communication Error with Source Address 52.................................................................1490 002053.09 — No CAN Message Received From Source Address 53.............................................................1490 002053.14 — Incorrect CAN Message Received From Source Address 53......................................................1491 002053.19 — Communication Error with Source Address 53.................................................................1491 002054.09 — No CAN Message Received From Source Address 54.............................................................1491 002054.14 — Incorrect CAN Message Received From Source Address 54......................................................1491 002054.19 — Communication Error with Source Address 54.................................................................1491 002055.09 — No CAN Message Received From Source Address 55.............................................................1491 002055.14 — Incorrect CAN Message Received From Source Address 55......................................................1491 002055.19 — Communication Error with Source Address 55.................................................................1492 002056.09 — No CAN Message Received From Source Address 56.............................................................1492 002056.14 — Incorrect CAN Message Received From Source Address 56......................................................1492 002056.19 — Communication Error with Source Address 56.................................................................1492 002057.09 — No CAN Message Received From Source Address 57.............................................................1492 002057.14 — Incorrect CAN Message Received From Source Address 57......................................................1492 002057.19 — Communication Error with Source Address 57.................................................................1492 002058.09 — No CAN Message Received From Source Address 58.............................................................1493 002058.14 — Incorrect CAN Message Received From Source Address 58......................................................1493 002058.19 — Communication Error with Source Address 58.................................................................1493 002059.09 — No CAN Message Received From Source Address 59.............................................................1493 002059.14 — Incorrect CAN Message Received From Source Address 59......................................................1493 002059.19 — Communication Error with Source Address 59.................................................................1493 002060.09 — No CAN Message Received From Source Address 60.............................................................1493 002060.14 — Incorrect CAN Message Received From Source Address 60......................................................1494 002060.19 — Communication Error with Source Address 60.................................................................1494 002061.09 — No CAN Message Received From Source Address 61.............................................................1494 002061.14 — Incorrect CAN Message Received From Source Address 61......................................................1494 002061.19 — Communication Error with Source Address 61.................................................................1494 002062.09 — No CAN Message Received From Source Address 62.............................................................1494 002062.14 — Incorrect CAN Message Received From Source Address 62......................................................1494 002062.19 — Communication Error with Source Address 62.................................................................1495 002063.09 — No CAN Message Received From Source Address 63.............................................................1495 002063.14 — Incorrect CAN Message Received From Source Address 63......................................................1495 002063.19 — Communication Error with Source Address 63.................................................................1495 002064.09 — No CAN Message Received From Source Address 64.............................................................1495 002064.14 — Incorrect CAN Message Received From Source Address 64......................................................1495 002064.19 — Communication Error with Source Address 64.................................................................1495 002065.09 — No CAN Message Received From Source Address 65.............................................................1496 002065.14 — Incorrect CAN Message Received From Source Address 65......................................................1496 002065.19 — Communication Error with Source Address 65.................................................................1496 002066.09 — No CAN Message Received From Source Address 66.............................................................1496 002066.14 — Incorrect CAN Message Received From Source Address 66......................................................1496 002066.19 — Communication Error with Source Address 66.................................................................1496 002067.09 — No CAN Message Received From Source Address 67.............................................................1496 002067.14 — Incorrect CAN Message Received From Source Address 67......................................................1497 002067.19 — Communication Error with Source Address 67.................................................................1497 002068.09 — No CAN Message Received From Source Address 68.............................................................1497 002068.14 — Incorrect CAN Message Received From Source Address 68......................................................1497 002068.19 — Communication Error with Source Address 68.................................................................1497 002069.09 — No CAN Message Received From Source Address 69.............................................................1497 002069.14 — Incorrect CAN Message Received From Source Address 69......................................................1497 002069.19 — Communication Error with Source Address 69.................................................................1498 002070.09 — No CAN Message Received From Source Address 70.............................................................1498 002070.14 — Incorrect CAN Message Received From Source Address 70......................................................1498 002070.19 — Communication Error with Source Address 70.................................................................1498 002071.09 — No CAN Message Received From Source Address 71.............................................................1498 002071.14 — Incorrect CAN Message Received From Source Address 71......................................................1498 002071.19 — Communication Error with Source Address 71.................................................................1498 002072.09 — No CAN Message Received From Source Address 72.............................................................1499 002072.14 — Incorrect CAN Message Received From Source Address 72......................................................1499 002072.19 — Communication Error with Source Address 72.................................................................1499 002073.09 — No CAN Message Received From Source Address 73.............................................................1499 002073.14 — Incorrect CAN Message Received From Source Address 73......................................................1499 002073.19 — Communication Error with Source Address 73.................................................................1499 002074.09 — No CAN Message Received From Source Address 74.............................................................1499 002074.14 — Incorrect CAN Message Received From Source Address 74......................................................1500 002074.19 — Communication Error with Source Address 74.................................................................1500 002075.09 — No CAN Message Received From Source Address 75.............................................................1500 002075.14 — Incorrect CAN Message Received From Source Address 75......................................................1500 002075.19 — Communication Error with Source Address 75.................................................................1500 002076.09 — No CAN Message Received From Source Address 76.............................................................1500 002076.14 — Incorrect CAN Message Received From Source Address 76......................................................1500 002076.19 — Communication Error with Source Address 76.................................................................1501 002077.09 — No CAN Message Received From Source Address 77.............................................................1501 002077.14 — Incorrect CAN Message Received From Source Address 77......................................................1501 002077.19 — Communication Error with Source Address 77.................................................................1501 002078.09 — No CAN Message Received From Source Address 78.............................................................1501 002078.14 — Incorrect CAN Message Received From Source Address 78......................................................1501 002078.19 — Communication Error with Source Address 78.................................................................1501 002079.09 — No CAN Message Received From Source Address 79.............................................................1502 002079.14 — Incorrect CAN Message Received From Source Address 79......................................................1502 002079.19 — Communication Error with Source Address 79.................................................................1502 002080.09 — No CAN Message Received From Source Address 80.............................................................1502 002080.14 — Incorrect CAN Message Received From Source Address 80......................................................1502 002080.19 — Communication Error with Source Address 80.................................................................1502 002081.09 — No CAN Message Received From Source Address 81.............................................................1502 002081.14 — Incorrect CAN Message Received From Source Address 81......................................................1503 002081.19 — Communication Error with Source Address 81.................................................................1503 002082.09 — No CAN Message Received From Source Address 82.............................................................1503 002082.14 — Incorrect CAN Message Received From Source Address 82......................................................1503 002082.19 — Communication Error with Source Address 82.................................................................1503 002083.09 — No CAN Message Received From Source Address 83.............................................................1503 002083.14 — Incorrect CAN Message Received From Source Address 83......................................................1503 002083.19 — Communication Error with Source Address 83.................................................................1504 002084.09 — No CAN Message Received From Source Address 84.............................................................1504 002084.14 — Incorrect CAN Message Received From Source Address 84......................................................1504 002084.19 — Communication Error with Source Address 84.................................................................1504 002085.09 — No CAN Message Received From Source Address 85.............................................................1504 002085.14 — Incorrect CAN Message Received From Source Address 85......................................................1504 002085.19 — Communication Error with Source Address 85.................................................................1504 002086.09 — No CAN Message Received From Source Address 86.............................................................1505 002086.14 — Incorrect CAN Message Received From Source Address 86......................................................1505 002086.19 — Communication Error with Source Address 86.................................................................1505 002087.09 — No CAN Message Received From Source Address 87.............................................................1505 002087.14 — Incorrect CAN Message Received From Source Address 87......................................................1505 002087.19 — Communication Error with Source Address 87.................................................................1505 002088.09 — No CAN Message Received From Source Address 88.............................................................1505 002088.14 — Incorrect CAN Message Received From Source Address 88......................................................1506 002088.19 — Communication Error with Source Address 88.................................................................1506 002089.09 — No CAN Message Received From Source Address 89.............................................................1506 002089.14 — Incorrect CAN Message Received From Source Address 89......................................................1506 002089.19 — Communication Error with Source Address 89.................................................................1506 002090.09 — No CAN Message Received From Source Address 90.............................................................1506 002090.14 — Incorrect CAN Message Received From Source Address 90......................................................1506 002090.19 — Communication Error with Source Address 90.................................................................1507 002091.09 — No CAN Message Received From Source Address 91.............................................................1507 002091.14 — Incorrect CAN Message Received From Source Address 91......................................................1507 002091.19 — Communication Error with Source Address 91.................................................................1507 002092.09 — No CAN Message Received From Source Address 92.............................................................1507 002092.14 — Incorrect CAN Message Received From Source Address 92......................................................1507 002092.19 — Communication Error with Source Address 92.................................................................1507 002093.09 — No CAN Message Received From Source Address 93.............................................................1508 002093.14 — Incorrect CAN Message Received From Source Address 93......................................................1508 002093.19 — Communication Error with Source Address 93.................................................................1508 002094.09 — No CAN Message Received From Source Address 94.............................................................1508 002094.14 — Incorrect CAN Message Received From Source Address 94......................................................1508 002094.19 — Communication Error with Source Address 94.................................................................1508 002095.09 — No CAN Message Received From Source Address 95.............................................................1508 002095.14 — Incorrect CAN Message Received From Source Address 95......................................................1509 002095.19 — Communication Error with Source Address 95.................................................................1509 002096.09 — No CAN Message Received From Source Address 96.............................................................1509 002096.14 — Incorrect CAN Message Received From Source Address 96......................................................1509 002096.19 — Communication Error with Source Address 96.................................................................1509 002097.09 — No CAN Message Received From Source Address 97.............................................................1509 002097.14 — Incorrect CAN Message Received From Source Address 97......................................................1509 002097.19 — Communication Error with Source Address 97.................................................................1510 002098.09 — No CAN Message Received From Source Address 98.............................................................1510 002098.14 — Incorrect CAN Message Received From Source Address 98......................................................1510 002098.19 — Communication Error with Source Address 98.................................................................1510 002099.09 — No CAN Message Received From Source Address 99.............................................................1510 002099.14 — Incorrect CAN Message Received From Source Address 99......................................................1510 002099.19 — Communication Error with Source Address 99.................................................................1510 002100.09 — No CAN Message Received From Source Address 100............................................................1511 002100.14 — Incorrect CAN Message Received From Source Address 100.....................................................1511 002100.19 — Communication Error with Source Address 100................................................................1511 002101.09 — No CAN Message Received From Source Address 101............................................................1511 002101.14 — Incorrect CAN Message Received From Source Address 101.....................................................1511 002101.19 — Communication Error with Source Address 101................................................................1511 002102.09 — No CAN Message Received From Source Address 102............................................................1511 002102.14 — Incorrect CAN Message Received From Source Address 102.....................................................1512 002102.19 — Communication Error with Source Address 102................................................................1512 002103.09 — No CAN Message Received From Source Address 103............................................................1512 002103.14 — Incorrect CAN Message Received From Source Address 103.....................................................1512 002103.19 — Communication Error with Source Address 103................................................................1512 002104.09 — No CAN Message Received From Source Address 104............................................................1512 002104.14 — Incorrect CAN Message Received From Source Address 104.....................................................1512 002104.19 — Communication Error with Source Address 104................................................................1513 002105.09 — No CAN Message Received From Source Address 105............................................................1513 002105.14 — Incorrect CAN Message Received From Source Address 105.....................................................1513 002105.19 — Communication Error with Source Address 105................................................................1513 002106.09 — No CAN Message Received From Source Address 106............................................................1513 002106.14 — Incorrect CAN Message Received From Source Address 106.....................................................1513 002106.19 — Communication Error with Source Address 106................................................................1513 002107.09 — No CAN Message Received From Source Address 107............................................................1514 002107.14 — Incorrect CAN Message Received From Source Address 107.....................................................1514 002107.19 — Communication Error with Source Address 107................................................................1514 002108.09 — No CAN Message Received From Source Address 108............................................................1514 002108.14 — Incorrect CAN Message Received From Source Address 108.....................................................1514 002108.19 — Communication Error with Source Address 108................................................................1514 002109.09 — No CAN Message Received From Source Address 109............................................................1514 002109.14 — Incorrect CAN Message Received From Source Address 109.....................................................1515 002109.19 — Communication Error with Source Address 109................................................................1515 002110.09 — No CAN Message Received From Source Address 110............................................................1515 002110.14 — Incorrect CAN Message Received From Source Address 110.....................................................1515 002110.19 — Communication Error with Source Address 110................................................................1515 002111.09 — No CAN Message Received From Source Address 111............................................................1515 002111.14 — Incorrect CAN Message Received From Source Address 111.....................................................1515 002111.19 — Communication Error with Source Address 111................................................................1516 002112.09 — No CAN Message Received From Source Address 112............................................................1516 002112.14 — Incorrect CAN Message Received From Source Address 112.....................................................1516 002112.19 — Communication Error with Source Address 112................................................................1516 002113.09 — No CAN Message Received From Source Address 113............................................................1516 002113.14 — Incorrect CAN Message Received From Source Address 113.....................................................1516 002113.19 — Communication Error with Source Address 113................................................................1516 002114.09 — No CAN Message Received From Source Address 114............................................................1517 002114.14 — Incorrect CAN Message Received From Source Address 114.....................................................1517 002114.19 — Communication Error with Source Address 114................................................................1517 002115.09 — No CAN Message Received From Source Address 115............................................................1517 002115.14 — Incorrect CAN Message Received From Source Address 115.....................................................1517 002115.19 — Communication Error with Source Address 115................................................................1517 002116.09 — No CAN Message Received From Source Address 116............................................................1517 002116.14 — Incorrect CAN Message Received From Source Address 116.....................................................1518 002116.19 — Communication Error with Source Address 116................................................................1518 002117.09 — No CAN Message Received From Source Address 117............................................................1518 002117.14 — Incorrect CAN Message Received From Source Address 117.....................................................1518 002117.19 — Communication Error with Source Address 117................................................................1518 002118.09 — No CAN Message Received From Source Address 118............................................................1518 002118.14 — Incorrect CAN Message Received From Source Address 118.....................................................1518 002118.19 — Communication Error with Source Address 118................................................................1519 002119.09 — No CAN Message Received From Source Address 119............................................................1519 002119.14 — Incorrect CAN Message Received From Source Address 119.....................................................1519 002119.19 — Communication Error with Source Address 119................................................................1519 002120.09 — No CAN Message Received From Source Address 120............................................................1519 002120.14 — Incorrect CAN Message Received From Source Address 120.....................................................1519 002120.19 — Communication Error with Source Address 120................................................................1519 002121.09 — No CAN Message Received From Source Address 121............................................................1520 002121.14 — Incorrect CAN Message Received From Source Address 121.....................................................1520 002121.19 — Communication Error with Source Address 121................................................................1520 002122.09 — No CAN Message Received From Source Address 122............................................................1520 002122.14 — Incorrect CAN Message Received From Source Address 122.....................................................1520 002122.19 — Communication Error with Source Address 122................................................................1520 002123.09 — No CAN Message Received From Source Address 123............................................................1520 002123.14 — Incorrect CAN Message Received From Source Address 123.....................................................1521 002123.19 — Communication Error with Source Address 123................................................................1521 002124.09 — No CAN Message Received From Source Address 124............................................................1521 002124.14 — Incorrect CAN Message Received From Source Address 124.....................................................1521 002124.19 — Communication Error with Source Address 124................................................................1521 002125.09 — No CAN Message Received From Source Address 125............................................................1521 002125.14 — Incorrect CAN Message Received From Source Address 125.....................................................1521 002125.19 — Communication Error with Source Address 125................................................................1522 002126.09 — No CAN Message Received From Source Address 126............................................................1522 002126.14 — Incorrect CAN Message Received From Source Address 126.....................................................1522 002126.19 — Communication Error with Source Address 126................................................................1522 002127.09 — No CAN Message Received From Source Address 127............................................................1522 002127.14 — Incorrect CAN Message Received From Source Address 127.....................................................1522 002127.19 — Communication Error with Source Address 127................................................................1522 002128.09 — No CAN Message Received From Source Address 128............................................................1523 002128.14 — Incorrect CAN Message Received From Source Address 128.....................................................1523 002128.19 — Communication Error with Source Address 128................................................................1523 002129.09 — No CAN Message Received From Source Address 129............................................................1523 002129.14 — Incorrect CAN Message Received From Source Address 129.....................................................1523 002129.19 — Communication Error with Source Address 129................................................................1523 002130.09 — No CAN Message Received From Source Address 130............................................................1523 002130.14 — Incorrect CAN Message Received From Source Address 130.....................................................1524 002130.19 — Communication Error with Source Address 130................................................................1524 002131.09 — No CAN Message Received From Source Address 131............................................................1524 002131.14 — Incorrect CAN Message Received From Source Address 131.....................................................1524 002131.19 — Communication Error with Source Address 131................................................................1524 002132.09 — No CAN Message Received From Source Address 132............................................................1524 002132.14 — Incorrect CAN Message Received From Source Address 132.....................................................1524 002132.19 — Communication Error with Source Address 132................................................................1525 002133.09 — No CAN Message Received From Source Address 133............................................................1525 002133.14 — Incorrect CAN Message Received From Source Address 133.....................................................1525 002133.19 — Communication Error with Source Address 133................................................................1525 002134.09 — No CAN Message Received From Source Address 134............................................................1525 002134.14 — Incorrect CAN Message Received From Source Address 134.....................................................1525 002134.19 — Communication Error with Source Address 134................................................................1525 002135.09 — No CAN Message Received From Source Address 135............................................................1526 002135.14 — Incorrect CAN Message Received From Source Address 135.....................................................1526 002135.19 — Communication Error with Source Address 135................................................................1526 002136.09 — No CAN Message Received From Source Address 136............................................................1526 002136.14 — Incorrect CAN Message Received From Source Address 136.....................................................1526 002136.19 — Communication Error with Source Address 136................................................................1526 002137.09 — No CAN Message Received From Source Address 137............................................................1526 002137.14 — Incorrect CAN Message Received From Source Address 137.....................................................1527 002137.19 — Communication Error with Source Address 137................................................................1527 002138.09 — No CAN Message Received From Source Address 138............................................................1527 002138.14 — Incorrect CAN Message Received From Source Address 138.....................................................1527 002138.19 — Communication Error with Source Address 138................................................................1527 002139.09 — No CAN Message Received From Source Address 139............................................................1527 002139.14 — Incorrect CAN Message Received From Source Address 139.....................................................1527 002139.19 — Communication Error with Source Address 139................................................................1528 002140.09 — No CAN Message Received From Source Address 140............................................................1528 002140.14 — Incorrect CAN Message Received From Source Address 140.....................................................1528 002140.19 — Communication Error with Source Address 140................................................................1528 002141.09 — No CAN Message Received From Source Address 141............................................................1528 002141.14 — Incorrect CAN Message Received From Source Address 141.....................................................1528 002141.19 — Communication Error with Source Address 141................................................................1528 002142.09 — No CAN Message Received From Source Address 142............................................................1529 002142.14 — Incorrect CAN Message Received From Source Address 142.....................................................1529 002142.19 — Communication Error with Source Address 142................................................................1529 002143.09 — No CAN Message Received From Source Address 143............................................................1529 002143.14 — Incorrect CAN Message Received From Source Address 143.....................................................1529 002143.19 — Communication Error with Source Address 143................................................................1529 002144.09 — No CAN Message Received From Source Address 144............................................................1529 002144.14 — Incorrect CAN Message Received From Source Address 144.....................................................1530 002144.19 — Communication Error with Source Address 144................................................................1530 002145.09 — No CAN Message Received From Source Address 145............................................................1530 002145.14 — Incorrect CAN Message Received From Source Address 145.....................................................1530 002145.19 — Communication Error with Source Address 145................................................................1530 002146.09 — No CAN Message Received From Source Address 146............................................................1530 002146.14 — Incorrect CAN Message Received From Source Address 146.....................................................1530 002146.19 — Communication Error with Source Address 146................................................................1531 002147.09 — No CAN Message Received From Source Address 147............................................................1531 002147.14 — Incorrect CAN Message Received From Source Address 147.....................................................1531 002147.19 — Communication Error with Source Address 147................................................................1531 002148.09 — No CAN Message Received From Source Address 148............................................................1531 002148.14 — Incorrect CAN Message Received From Source Address 148.....................................................1531 002148.19 — Communication Error with Source Address 148................................................................1531 002149.09 — No CAN Message Received From Source Address 149............................................................1532 002149.14 — Incorrect CAN Message Received From Source Address 149.....................................................1532 002149.19 — Communication Error with Source Address 149................................................................1532 002150.09 — No CAN Message Received From Source Address 150............................................................1532 002150.14 — Incorrect CAN Message Received From Source Address 150.....................................................1532 002150.19 — Communication Error with Source Address 150................................................................1532 002151.09 — No CAN Message Received From Source Address 151............................................................1532 002151.14 — Incorrect CAN Message Received From Source Address 151.....................................................1533 002151.19 — Communication Error with Source Address 151................................................................1533 002152.09 — No CAN Message Received From Source Address 152............................................................1533 002152.14 — Incorrect CAN Message Received From Source Address 152.....................................................1533 002152.19 — Communication Error with Source Address 152................................................................1533 002153.09 — No CAN Message Received From Source Address 153............................................................1533 002153.14 — Incorrect CAN Message Received From Source Address 153.....................................................1533 002153.19 — Communication Error with Source Address 153................................................................1534 002154.09 — No CAN Message Received From Source Address 154............................................................1534 002154.14 — Incorrect CAN Message Received From Source Address 154.....................................................1534 002154.19 — Communication Error with Source Address 154................................................................1534 002155.09 — No CAN Message Received From Source Address 155............................................................1534 002155.14 — Incorrect CAN Message Received From Source Address 155.....................................................1534 002155.19 — Communication Error with Source Address 155................................................................1534 002156.09 — No CAN Message Received From Source Address 156............................................................1535 002156.14 — Incorrect CAN Message Received From Source Address 156.....................................................1535 002156.19 — Communication Error with Source Address 156................................................................1535 002157.09 — No CAN Message Received From Source Address 157............................................................1535 002157.14 — Incorrect CAN Message Received From Source Address 157.....................................................1535 002157.19 — Communication Error with Source Address 157................................................................1535 002158.09 — No CAN Message Received From Source Address 158............................................................1535 002158.14 — Incorrect CAN Message Received From Source Address 158.....................................................1536 002158.19 — Communication Error with Source Address 158................................................................1536 002159.09 — No CAN Message Received From Source Address 159............................................................1536 002159.14 — Incorrect CAN Message Received From Source Address 159.....................................................1536 002159.19 — Communication Error with Source Address 159................................................................1536 002160.09 — No CAN Message Received From Source Address 160............................................................1536 002160.14 — Incorrect CAN Message Received From Source Address 160.....................................................1536 002160.19 — Communication Error with Source Address 160................................................................1537 002161.09 — No CAN Message Received From Source Address 161............................................................1537 002161.14 — Incorrect CAN Message Received From Source Address 161.....................................................1537 002161.19 — Communication Error with Source Address 161................................................................1537 002162.09 — No CAN Message Received From Source Address 162............................................................1537 002162.14 — Incorrect CAN Message Received From Source Address 162.....................................................1537 002162.19 — Communication Error with Source Address 162................................................................1537 002163.09 — No CAN Message Received From Source Address 163............................................................1538 002163.14 — Incorrect CAN Message Received From Source Address 163.....................................................1538 002163.19 — Communication Error with Source Address 163................................................................1538 002164.09 — No CAN Message Received From Source Address 164............................................................1538 002164.14 — Incorrect CAN Message Received From Source Address 164.....................................................1538 002164.19 — Communication Error with Source Address 164................................................................1538 002165.09 — No CAN Message Received From Source Address 165............................................................1538 002165.14 — Incorrect CAN Message Received From Source Address 165.....................................................1539 002165.19 — Communication Error with Source Address 165................................................................1539 002166.09 — No CAN Message Received From Source Address 166............................................................1539 002166.14 — Incorrect CAN Message Received From Source Address 166.....................................................1539 002166.19 — Communication Error with Source Address 166................................................................1539 002167.09 — No CAN Message Received From Source Address 167............................................................1539 002167.14 — Incorrect CAN Message Received From Source Address 167.....................................................1539 002167.19 — Communication Error with Source Address 167................................................................1540 002168.09 — No CAN Message Received From Source Address 168............................................................1540 002168.14 — Incorrect CAN Message Received From Source Address 168.....................................................1540 002168.19 — Communication Error with Source Address 168................................................................1540 002169.09 — No CAN Message Received From Source Address 169............................................................1540 002169.14 — Incorrect CAN Message Received From Source Address 169.....................................................1540 002169.19 — Communication Error with Source Address 169................................................................1540 002170.09 — No CAN Message Received From Source Address 170............................................................1541 002170.14 — Incorrect CAN Message Received From Source Address 170.....................................................1541 002170.19 — Communication Error with Source Address 170................................................................1541 002171.09 — No CAN Message Received From Source Address 171............................................................1541 002171.14 — Incorrect CAN Message Received From Source Address 171.....................................................1541 002171.19 — Communication Error with Source Address 171................................................................1541 002172.09 — No CAN Message Received From Source Address 172............................................................1541 002172.14 — Incorrect CAN Message Received From Source Address 172.....................................................1542 002172.19 — Communication Error with Source Address 172................................................................1542 002173.09 — No CAN Message Received From Source Address 173............................................................1542 002173.14 — Incorrect CAN Message Received From Source Address 173.....................................................1542 002173.19 — Communication Error with Source Address 173................................................................1542 002174.09 — No CAN Message Received From Source Address 174............................................................1542 002174.14 — Incorrect CAN Message Received From Source Address 174.....................................................1542 002174.19 — Communication Error with Source Address 174................................................................1543 002175.09 — No CAN Message Received From Source Address 175............................................................1543 002175.14 — Incorrect CAN Message Received From Source Address 175.....................................................1543 002175.19 — Communication Error with Source Address 175................................................................1543 002176.09 — No CAN Message Received From Source Address 176............................................................1543 002176.14 — Incorrect CAN Message Received From Source Address 176.....................................................1543 002176.19 — Communication Error with Source Address 176................................................................1543 002177.09 — No CAN Message Received From Source Address 177............................................................1544 002177.14 — Incorrect CAN Message Received From Source Address 177.....................................................1544 002177.19 — Communication Error with Source Address 177................................................................1544 002178.09 — No CAN Message Received From Source Address 178............................................................1544 002178.14 — Incorrect CAN Message Received From Source Address 178.....................................................1544 002178.19 — Communication Error with Source Address 178................................................................1544 002179.09 — No CAN Message Received From Source Address 179............................................................1544 002179.14 — Incorrect CAN Message Received From Source Address 179.....................................................1545 002179.19 — Communication Error with Source Address 179................................................................1545 002180.09 — No CAN Message Received From Source Address 180............................................................1545 002180.14 — Incorrect CAN Message Received From Source Address 180.....................................................1545 002180.19 — Communication Error with Source Address 180................................................................1545 002181.09 — No CAN Message Received From Source Address 181............................................................1545 002181.14 — Incorrect CAN Message Received From Source Address 181.....................................................1545 002181.19 — Communication Error with Source Address 181................................................................1546 002182.09 — No CAN Message Received From Source Address 182............................................................1546 002182.14 — Incorrect CAN Message Received From Source Address 182.....................................................1546 002182.19 — Communication Error with Source Address 182................................................................1546 002183.09 — No CAN Message Received From Source Address 183............................................................1546 002183.14 — Incorrect CAN Message Received From Source Address 183.....................................................1546 002183.19 — Communication Error with Source Address 183................................................................1546 002184.09 — No CAN Message Received From Source Address 184............................................................1547 002184.14 — Incorrect CAN Message Received From Source Address 184.....................................................1547 002184.19 — Communication Error with Source Address 184................................................................1547 002185.09 — No CAN Message Received From Source Address 185............................................................1547 002185.14 — Incorrect CAN Message Received From Source Address 185.....................................................1547 002185.19 — Communication Error with Source Address 185................................................................1547 002186.09 — No CAN Message Received From Source Address 186............................................................1547 002186.14 — Incorrect CAN Message Received From Source Address 186.....................................................1548 002186.19 — Communication Error with Source Address 186................................................................1548 002187.09 — No CAN Message Received From Source Address 187............................................................1548 002187.14 — Incorrect CAN Message Received From Source Address 187.....................................................1548 002187.19 — Communication Error with Source Address 187................................................................1548 002188.09 — No CAN Message Received From Source Address 188............................................................1548 002188.14 — Incorrect CAN Message Received From Source Address 188.....................................................1548 002188.19 — Communication Error with Source Address 188................................................................1549 002189.09 — No CAN Message Received From Source Address 189............................................................1549 002189.14 — Incorrect CAN Message Received From Source Address 189.....................................................1549 002189.19 — Communication Error with Source Address 189................................................................1549 002190.09 — No CAN Message Received From Source Address 190............................................................1549 002190.14 — Incorrect CAN Message Received From Source Address 190.....................................................1549 002190.19 — Communication Error with Source Address 190................................................................1549 002191.09 — No CAN Message Received From Source Address 191............................................................1550 002191.14 — Incorrect CAN Message Received From Source Address 191.....................................................1550 002191.19 — Communication Error with Source Address 191................................................................1550 002192.09 — No CAN Message Received From Source Address 192............................................................1550 002192.14 — Incorrect CAN Message Received From Source Address 192.....................................................1550 002192.19 — Communication Error with Source Address 192................................................................1550 002193.09 — No CAN Message Received From Source Address 193............................................................1550 002193.14 — Incorrect CAN Message Received From Source Address 193.....................................................1551 002193.19 — Communication Error with Source Address 193................................................................1551 002194.09 — No CAN Message Received From Source Address 194............................................................1551 002194.14 — Incorrect CAN Message Received From Source Address 194.....................................................1551 002194.19 — Communication Error with Source Address 194................................................................1551 002195.09 — No CAN Message Received From Source Address 195............................................................1551 002195.14 — Incorrect CAN Message Received From Source Address 195.....................................................1551 002195.19 — Communication Error with Source Address 195................................................................1552 002196.09 — No CAN Message Received From Source Address 196............................................................1552 002196.14 — Incorrect CAN Message Received From Source Address 196.....................................................1552 002196.19 — Communication Error with Source Address 196................................................................1552 002197.09 — No CAN Message Received From Source Address 197............................................................1552 002197.14 — Incorrect CAN Message Received From Source Address 197.....................................................1552 002197.19 — Communication Error with Source Address 197................................................................1552 002198.09 — No CAN Message Received From Source Address 198............................................................1553 002198.14 — Incorrect CAN Message Received From Source Address 198.....................................................1553 002198.19 — Communication Error with Source Address 198................................................................1553 002199.09 — No CAN Message Received From Source Address 199............................................................1553 002199.14 — Incorrect CAN Message Received From Source Address 199.....................................................1553 002199.19 — Communication Error with Source Address 199................................................................1553 002200.09 — No CAN Message Received From Source Address 200............................................................1553 002200.14 — Incorrect CAN Message Received From Source Address 200.....................................................1554 002200.19 — Communication Error with Source Address 200................................................................1554 002201.09 — No CAN Message Received From Source Address 201............................................................1554 002201.14 — Incorrect CAN Message Received From Source Address 201.....................................................1554 002201.19 — Communication Error with Source Address 201................................................................1554 002202.09 — No CAN Message Received From Source Address 202............................................................1554 002202.14 — Incorrect CAN Message Received From Source Address 202.....................................................1554 002202.19 — Communication Error with Source Address 202................................................................1555 002203.09 — No CAN Message Received From Source Address 203............................................................1555 002203.14 — Incorrect CAN Message Received From Source Address 203.....................................................1555 002203.19 — Communication Error with Source Address 203................................................................1555 002204.09 — No CAN Message Received From Source Address 204............................................................1555 002204.14 — Incorrect CAN Message Received From Source Address 204.....................................................1555 002204.19 — Communication Error with Source Address 204................................................................1555 002205.09 — No CAN Message Received From Source Address 205............................................................1556 002205.14 — Incorrect CAN Message Received From Source Address 205.....................................................1556 002205.19 — Communication Error with Source Address 205................................................................1556 002206.09 — No CAN Message Received From Source Address 206............................................................1556 002206.14 — Incorrect CAN Message Received From Source Address 206.....................................................1556 002206.19 — Communication Error with Source Address 206................................................................1556 002207.09 — No CAN Message Received From Source Address 207............................................................1556 002207.14 — Incorrect CAN Message Received From Source Address 207.....................................................1557 002207.19 — Communication Error with Source Address 207................................................................1557 002208.09 — No CAN Message Received From Source Address 208............................................................1557 002208.14 — Incorrect CAN Message Received From Source Address 208.....................................................1557 002208.19 — Communication Error with Source Address 208................................................................1557 002209.09 — No CAN Message Received From Source Address 209............................................................1557 002209.14 — Incorrect CAN Message Received From Source Address 209.....................................................1557 002209.19 — Communication Error with Source Address 209................................................................1558 002210.09 — No CAN Message Received From Source Address 210............................................................1558 002210.14 — Incorrect CAN Message Received From Source Address 210.....................................................1558 002210.19 — Communication Error with Source Address 210................................................................1558 002211.09 — No CAN Message Received From Source Address 211............................................................1558 002211.14 — Incorrect CAN Message Received From Source Address 211.....................................................1558 002211.19 — Communication Error with Source Address 211................................................................1558 002212.09 — No CAN Message Received From Source Address 212............................................................1559 002212.14 — Incorrect CAN Message Received From Source Address 212.....................................................1559 002212.19 — Communication Error with Source Address 212................................................................1559 002213.09 — No CAN Message Received From Source Address 213............................................................1559 002213.14 — Incorrect CAN Message Received From Source Address 213.....................................................1559 002213.19 — Communication Error with Source Address 213................................................................1559 002214.09 — No CAN Message Received From Source Address 214............................................................1559 002214.14 — Incorrect CAN Message Received From Source Address 214.....................................................1560 002214.19 — Communication Error with Source Address 214................................................................1560 002215.09 — No CAN Message Received From Source Address 215............................................................1560 002215.14 — Incorrect CAN Message Received From Source Address 215.....................................................1560 002215.19 — Communication Error with Source Address 215................................................................1560 002216.09 — No CAN Message Received From Source Address 216............................................................1560 002216.14 — Incorrect CAN Message Received From Source Address 216.....................................................1560 002216.19 — Communication Error with Source Address 216................................................................1561 002217.09 — No CAN Message Received From Source Address 217............................................................1561 002217.14 — Incorrect CAN Message Received From Source Address 217.....................................................1561 002217.19 — Communication Error with Source Address 217................................................................1561 002218.09 — No CAN Message Received From Source Address 218............................................................1561 002218.14 — Incorrect CAN Message Received From Source Address 218.....................................................1561 002218.19 — Communication Error with Source Address 218................................................................1561 002219.09 — No CAN Message Received From Source Address 219............................................................1562 002219.14 — Incorrect CAN Message Received From Source Address 219.....................................................1562 002219.19 — Communication Error with Source Address 219................................................................1562 002220.09 — No CAN Message Received From Source Address 220............................................................1562 002220.14 — Incorrect CAN Message Received From Source Address 220.....................................................1562 002220.19 — Communication Error with Source Address 220................................................................1562 002221.09 — No CAN Message Received From Source Address 221............................................................1562 002221.14 — Incorrect CAN Message Received From Source Address 221.....................................................1563 002221.19 — Communication Error with Source Address 221................................................................1563 002222.09 — No CAN Message Received From Source Address 222............................................................1563 002222.14 — Incorrect CAN Message Received From Source Address 222.....................................................1563 002222.19 — Communication Error with Source Address 222................................................................1563 002223.09 — No CAN Message Received From Source Address 223............................................................1563 002223.14 — Incorrect CAN Message Received From Source Address 223.....................................................1563 002223.19 — Communication Error with Source Address 223................................................................1564 002224.09 — No CAN Message Received From Source Address 224............................................................1564 002224.14 — Incorrect CAN Message Received From Source Address 224.....................................................1564 002224.19 — Communication Error with Source Address 224................................................................1564 002225.09 — No CAN Message Received From Source Address 225............................................................1564 002225.14 — Incorrect CAN Message Received From Source Address 225.....................................................1564 002225.19 — Communication Error with Source Address 225................................................................1564 002226.09 — No CAN Message Received From Source Address 226............................................................1565 002226.14 — Incorrect CAN Message Received From Source Address 226.....................................................1565 002226.19 — Communication Error with Source Address 226................................................................1565 002227.09 — No CAN Message Received From Source Address 227............................................................1565 002227.14 — Incorrect CAN Message Received From Source Address 227.....................................................1565 002227.19 — Communication Error with Source Address 227................................................................1565 002228.09 — No CAN Message Received From Source Address 228............................................................1565 002228.14 — Incorrect CAN Message Received From Source Address 228.....................................................1566 002228.19 — Communication Error with Source Address 228................................................................1566 002229.09 — No CAN Message Received From Source Address 229............................................................1566 002229.14 — Incorrect CAN Message Received From Source Address 229.....................................................1566 002229.19 — Communication Error with Source Address 229................................................................1566 002230.09 — No CAN Message Received From Source Address 230............................................................1566 002230.14 — Incorrect CAN Message Received From Source Address 230.....................................................1566 002230.19 — Communication Error with Source Address 230................................................................1567 002231.09 — No CAN Message Received From Source Address 231............................................................1567 002231.14 — Incorrect CAN Message Received From Source Address 231.....................................................1567 002231.19 — Communication Error with Source Address 231................................................................1567 002232.09 — No CAN Message Received From Source Address 232............................................................1567 002232.14 — Incorrect CAN Message Received From Source Address 232.....................................................1567 002232.19 — Communication Error with Source Address 232................................................................1567 002233.09 — No CAN Message Received From Source Address 233............................................................1568 002233.14 — Incorrect CAN Message Received From Source Address 233.....................................................1568 002233.19 — Communication Error with Source Address 233................................................................1568 002234.09 — No CAN Message Received From Source Address 234............................................................1568 002234.14 — Incorrect CAN Message Received From Source Address 234.....................................................1568 002234.19 — Communication Error with Source Address 234................................................................1568 002235.09 — No CAN Message Received From Source Address 235............................................................1568 002235.14 — Incorrect CAN Message Received From Source Address 235.....................................................1569 002235.19 — Communication Error with Source Address 235................................................................1569 002236.09 — No CAN Message Received From Source Address 236............................................................1569 002236.14 — Incorrect CAN Message Received From Source Address 236.....................................................1569 002236.19 — Communication Error with Source Address 236................................................................1569 002237.09 — No CAN Message Received From Source Address 237............................................................1569 002237.14 — Incorrect CAN Message Received From Source Address 237.....................................................1569 002237.19 — Communication Error with Source Address 237................................................................1570 002238.09 — No CAN Message Received From Source Address 238............................................................1570 002238.14 — Incorrect CAN Message Received From Source Address 238.....................................................1570 002238.19 — Communication Error with Source Address 238................................................................1570 002239.09 — No CAN Message Received From Source Address 239............................................................1570 002239.14 — Incorrect CAN Message Received From Source Address 239.....................................................1570 002239.19 — Communication Error with Source Address 239................................................................1570 002240.09 — No CAN Message Received From Source Address 240............................................................1571 002240.14 — Incorrect CAN Message Received From Source Address 240.....................................................1571 002240.19 — Communication Error with Source Address 240................................................................1571 002241.09 — No CAN Message Received From Source Address 241............................................................1571 002241.14 — Incorrect CAN Message Received From Source Address 241.....................................................1571 002241.19 — Communication Error with Source Address 241................................................................1571 002242.09 — No CAN Message Received From Source Address 242............................................................1571 002242.14 — Incorrect CAN Message Received From Source Address 242.....................................................1572 002242.19 — Communication Error with Source Address 242................................................................1572 002243.09 — No CAN Message Received From Source Address 243............................................................1572 002243.14 — Incorrect CAN Message Received From Source Address 243.....................................................1572 002243.19 — Communication Error with Source Address 243................................................................1572 002244.09 — No CAN Message Received From Source Address 244............................................................1572 002244.14 — Incorrect CAN Message Received From Source Address 244.....................................................1572 002244.19 — Communication Error with Source Address 244................................................................1573 002245.09 — No CAN Message Received From Source Address 245............................................................1573 002245.14 — Incorrect CAN Message Received From Source Address 245.....................................................1573 002245.19 — Communication Error with Source Address 245................................................................1573 002246.09 — No CAN Message Received From Source Address 246............................................................1573 002246.14 — Incorrect CAN Message Received From Source Address 246.....................................................1573 002246.19 — Communication Error with Source Address 246................................................................1573 002247.09 — No CAN Message Received From Source Address 247............................................................1574 002247.14 — Incorrect CAN Message Received From Source Address 247.....................................................1574 002247.19 — Communication Error with Source Address 247................................................................1574 002248.09 — No CAN Message Received From Source Address 248............................................................1574 002248.14 — Incorrect CAN Message Received From Source Address 248.....................................................1574 002248.19 — Communication Error with Source Address 248................................................................1574 002249.09 — No CAN Message Received From Source Address 249............................................................1574 002249.14 — Incorrect CAN Message Received From Source Address 249.....................................................1575 002249.19 — Communication Error with Source Address 249................................................................1575 002250.09 — No CAN Message Received From Source Address 250............................................................1575 002250.14 — Incorrect CAN Message Received From Source Address 250.....................................................1575 002250.19 — Communication Error with Source Address 250................................................................1575 002251.09 — No CAN Message Received From Source Address 251............................................................1575 002251.14 — Incorrect CAN Message Received From Source Address 251.....................................................1575 002251.19 — Communication Error with Source Address 251................................................................1576 002252.09 — No CAN Message Received From Source Address 252............................................................1576 002252.14 — Incorrect CAN Message Received From Source Address 252.....................................................1576 002252.19 — Communication Error with Source Address 252................................................................1576 002253.09 — No CAN Message Received From Source Address 253............................................................1576 002253.14 — Incorrect CAN Message Received From Source Address 253.....................................................1576 002253.19 — Communication Error with Source Address 253................................................................1576 DTC SPN - 002300—002999....................................................................................................1577 002630.00 — Charge Air Cooler Outlet Temperature Signal Extremely High.................................................1577 Diagnostic Procedure...............................................................................................1578 002630.03 — Charge Air Cooler Outlet Temperature Signal Out Of Range High..............................................1582 Diagnostic Procedure...............................................................................................1583 002630.04 — Charge Air Cooler Outlet Temperature Signal Out Of Range Low...............................................1587 Diagnostic Procedure...............................................................................................1588 002630.15 — Charge Air Cooler Outlet Temperature Signal Slightly High..................................................1592 002630.16 — Charge Air Cooler Outlet Temperature Signal Moderately High................................................1593 002659.02 — EGR Flow Signal Invalid....................................................................................1594 Diagnostic Procedure...............................................................................................1595 002659.03 — EGR Flow Signal Out of Range High..........................................................................1600 Diagnostic Procedure...............................................................................................1601 002659.04 — EGR Flow Signal Out of Range Low...........................................................................1606 Diagnostic Procedure...............................................................................................1607 002659.14 — EGR Flow Signal Error......................................................................................1612 Diagnostic Procedure...............................................................................................1612 002659.15 — EGR Flow Signal Slightly High..............................................................................1613 Diagnostic Procedure...............................................................................................1614 002659.17 — EGR Flow Signal Moderately Low.............................................................................1618 Diagnostic Procedure...............................................................................................1619 002790.16 — Calculated VGT Compressor Outlet Temperature Moderately High...............................................1624 Diagnostic Procedure...............................................................................................1625 002791.05 — EGR Valve Drive Circuit Fault..............................................................................1629 Diagnostic Procedure...............................................................................................1630 002791.06 — EGR Valve Drive Circuit Has Low Resistance................................................................1635 Diagnostic Procedure...............................................................................................1636 002791.07 — EGR Valve Desired and Actual Position Mismatch During a Learn..............................................1640 Diagnostic Procedure...............................................................................................1641 002791.13 — EGR Valve Calibration Error................................................................................1646 Diagnostic Procedure...............................................................................................1647 002795.07 — VGT Vane Desired and Actual Position Mismatch..............................................................1650 Diagnostic Procedure...............................................................................................1651 002795.31 — VGT Vane Position Invalid..................................................................................1654 Diagnostic Procedure...............................................................................................1655 002797.03 — Injector High Voltage Supply #1 Out of Range High.........................................................1658 002797.05 — Injector High Voltage Supply #1 Circuit Has High Resistance................................................1659 Diagnostic Procedure...............................................................................................1659 002797.06 — Injector High Voltage Supply #1 Circuit Has Low Resistance.................................................1661 Diagnostic Procedure...............................................................................................1661 002798.03 — Injector High Voltage Supply #2 Out of Range High.........................................................1663 002798.05 — Injector High Voltage Supply #2 Circuit Has High Resistance................................................1665 Diagnostic Procedure...............................................................................................1665 002798.06 — Injector High Voltage Supply #2 Circuit Has Low Resistance.................................................1667 Diagnostic Procedure...............................................................................................1667 DTC SPN - 003000—003999....................................................................................................1669 003246.00 — DPF Outlet Temperature Extremely High......................................................................1669 Diagnostic Procedure...............................................................................................1670 003246.12 — DPF Outlet Temperature Error..............................................................................1673 Diagnostic Procedure...............................................................................................1674 003251.00 — DPF Differential Pressure Signal Not Responding............................................................1678 Diagnostic Procedure...............................................................................................1679 003251.02 — DPF Differential Pressure Signal Invalid...................................................................1684 003251.03 — DPF Differential Pressure Signal Out of Range High.........................................................1685 Diagnostic Procedure...............................................................................................1686 003251.04 — DPF Differential Pressure Signal Out of Range Low..........................................................1690 Diagnostic Procedure...............................................................................................1691 003251.07 — DPF Differential Pressure Signal Mismatch..................................................................1696 003353.31 — Alternator Excitation Fault................................................................................1697 003464.05 — Air Throttle Actuator Drive Circuit Fault.................................................................1698 Diagnostic Procedure...............................................................................................1699 003464.06 — Air Throttle Actuator Drive Circuit Has Low Resistance....................................................1704 Diagnostic Procedure...............................................................................................1705 003464.07 — Air Throttle Actuator Desired and Actual Position Mismatch During a Learn.................................1709 Diagnostic Procedure...............................................................................................1710 003464.13 — Air Throttle Actuator Calibration Error...................................................................1715 Diagnostic Procedure...............................................................................................1716 003509.03 — Sensor Supply #1 Voltage Out of Range High.................................................................1719 Diagnostic Procedure..............................................................................................1719 003509.04 — Sensor Supply #1 Voltage Out of Range Low..................................................................1724 Diagnostic Procedure...............................................................................................1724 003510.03 — Sensor Supply #2 Voltage Out of Range High.................................................................1728 Diagnostic Procedure..............................................................................................1728 003510.04 — Sensor Supply #2 Voltage Out of Range Low..................................................................1732 Diagnostic Procedure...............................................................................................1732 003511.03 — Sensor Supply #3 Voltage Out of Range High.................................................................1737 Diagnostic Procedure...............................................................................................1738 003511.04 — Sensor Supply #3 Voltage Out of Range Low..................................................................1747 Diagnostic Procedure...............................................................................................1748 003512.03 — Sensor Supply #4 Voltage Out of Range High.................................................................1753 Diagnostic Procedure...............................................................................................1753 003512.04 — Sensor Supply #4 Voltage Out of Range Low..................................................................1756 Diagnostic Procedure...............................................................................................1756 003513.03 — Sensor Supply #5 Voltage Out of Range High.................................................................1761 Diagnostic Procedure...............................................................................................1761 003513.04 — Sensor Supply #5 Voltage Out of Range Low..................................................................1764 Diagnostic Procedure...............................................................................................1764 003514.03 — Sensor Supply #6 Voltage Out of Range High.................................................................1769 Diagnostic Procedure...............................................................................................1770 003514.04 — Sensor Supply #6 Voltage Out of Range Low..................................................................1779 Diagnostic Procedure...............................................................................................1780 003587.05 — Ether Solenoid Open or Short...............................................................................1785 003587.06 — Ether Solenoid Short to Ground.............................................................................1786 003597.01 — Injector High Voltage Supply Extremely Low.................................................................1787 Diagnostic Procedure...............................................................................................1787 003695.14 — Calculated Soot Level High and Regeneration Inhibited......................................................1789 Diagnostic Procedure...............................................................................................1790 003711.14 — DOC Inlet Temperature Target Not Reached During ETM With Parasitic Loading.................................1795 003711.31 — DOC Inlet Temperature Target Not Reached During ETM........................................................1796 Diagnostic Procedure...............................................................................................1796 003719.00 — Calculated Soot Level Extremely High.......................................................................1799 Diagnostic Procedure...............................................................................................1800 003719.10 — Calculated Soot Loading Rate of Change Abnormal............................................................1804 Diagnostic Procedure...............................................................................................1805 003719.13 — Excessive DPF Recovery Attempts............................................................................1809 Diagnostic Procedure...............................................................................................1809 003719.14 — Calculated Soot Level Extremely High.......................................................................1811 003719.15 — Calculated Soot Level Slightly High........................................................................1812 003719.16 — Calculated Soot Level Moderately High......................................................................1813 003720.15 — Calculated Ash Level Slightly High.........................................................................1814 003720.16 — Calculated Ash Level Moderately High.......................................................................1815 Diagnostic Procedure...............................................................................................1815 003936.00 — Calculated Unintended Combustibles in DPF Extremely High...................................................1816 Diagnostic Procedure...............................................................................................1816 003936.15 — Calculated Unintended Combustibles In DPF Slightly High....................................................1818 003936.16 — Calculated Unintended Combustibles In DPF Moderately High..................................................1819 DTC SPN - 004000—529999....................................................................................................1821 004490.12 — Intake Air Humidity Error.................................................................................1821 Diagnostic Procedure...............................................................................................1822 004765.00 — DOC Inlet Temperature Extremely High.......................................................................1824 Diagnostic Procedure...............................................................................................1824 004765.12 — DOC Inlet Temperature Error................................................................................1826 Diagnostic Procedure...............................................................................................1827 004766.12 — DOC Outlet Temperature Error..............................................................................1830 Diagnostic Procedure...............................................................................................1831 004766.16 — DOC Outlet Temperature Moderately High.....................................................................1835 Diagnostic Procedure...............................................................................................1836 004766.17 — DOC Outlet Temperature Slightly Low.......................................................................1839 004766.18 — DOC Outlet Temperature Moderately Low......................................................................1840 Diagnostic Procedure...............................................................................................1840 004795.13 — Exhaust Filter Calibration Fault...........................................................................1842 Diagnostic Procedure...............................................................................................1842 004795.31 — DPF Missing................................................................................................1844 Diagnostic Procedure...............................................................................................1845 005018.00 — Calculated Unintended Combustibles in DOC Extremely High...................................................1849 Diagnostic Procedure...............................................................................................1849 005018.15 — Calculated Unintended Combustibles In DOC Slightly High....................................................1851 005018.16 — Calculated Unintended Combustibles In DOC Moderately High..................................................1852 005125.03 — Sensor Supply #7 Voltage Out of Range High.................................................................1853 Diagnostic Procedure...............................................................................................1853 005125.04 — Sensor Supply #7 Voltage Out of Range Low.................................................................1860 Diagnostic Procedure...............................................................................................1861 005126.03 — Sensor Supply #8 Voltage Out of Range High................................................................1866 Diagnostic Procedure...............................................................................................1866 005126.04 — Sensor Supply #8 Voltage Out of Range Low.................................................................1873 Diagnostic Procedure...............................................................................................1873 005127.03 — Sensor Supply #9 Voltage Out of Range High.................................................................1877 Diagnostic Procedure...............................................................................................1878 005127.04 — Sensor Supply #9 Voltage Out of Range Low..................................................................1884 Diagnostic Procedure...............................................................................................1885 005298.01 — DOC Efficiency Extremely Low..............................................................................1890 Diagnostic Procedure...............................................................................................1891 005298.18 — DOC Efficiency Moderately Low.............................................................................1896 520956.05 — Battery Cutoff Relay Drive Circuit Has High Resistance.....................................................1897 520956.06 — Battery Cutoff Relay Drive Circuit Has Low Resistance......................................................1898 521192.11 — Immobilizer Control Device Fault...........................................................................1899 521214.09 — Immobilizer Control Device Fault...........................................................................1900 521214.14 — Immobilizer Control Device Fault...........................................................................1901 522494.09 — Intake Air Sensor Communication Error......................................................................1902 Diagnostic Procedure...............................................................................................1903 522495.09 — Exhaust Filter Temperature Module Loss of Communication....................................................1907 Diagnostic Procedure...............................................................................................1908 523744.09 — A/C Clutch Status Message Not Received.....................................................................1914 Tools and Other Materials......................................................................................................1916 Special Tools..............................................................................................................1917 75240..................................................................................................................1917 D01045AA...............................................................................................................1917 D01061AA...............................................................................................................1917 D01062AA...............................................................................................................1917 D01168AA...............................................................................................................1918 D01200AA...............................................................................................................1918 D01210AA...............................................................................................................1918 D01218AA...............................................................................................................1919 D01300AA...............................................................................................................1919 D05012ST-A.............................................................................................................1919 D05104ST...............................................................................................................1920 D05223ST...............................................................................................................1920 D05226ST...............................................................................................................1920 D15001NU...............................................................................................................1921 D17015BR...............................................................................................................1921 D17024BR...............................................................................................................1921 D17525CI...............................................................................................................1922 D17526CI...............................................................................................................1922 D17527CI...............................................................................................................1922 DFRG9..................................................................................................................1923 DFRG11.................................................................................................................1924 DFRG14.................................................................................................................1925 DFRG15.................................................................................................................1925 J-35616-20.............................................................................................................1926 JD254A.................................................................................................................1926 JD286..................................................................................................................1927 JDE83..................................................................................................................1927 JDE85..................................................................................................................1927 JDE138.................................................................................................................1927 JDE41296...............................................................................................................1928 JDG23..................................................................................................................1928 JDG360.................................................................................................................1928 JDG361.................................................................................................................1928 JDG362.................................................................................................................1929 JDG363.................................................................................................................1929 JDG364.................................................................................................................1929 JDG451.................................................................................................................1929 JDG537.................................................................................................................1929 JDG680.................................................................................................................1930 JDG739B................................................................................................................1930 JDG739-3...............................................................................................................1930 JDG739-4...............................................................................................................1930 JDG739-5B..............................................................................................................1930 JDG777.................................................................................................................1931 JDG782A................................................................................................................1931 JDG820.................................................................................................................1931 JDG839.................................................................................................................1932 JDG953.................................................................................................................1932 JDG954B................................................................................................................1932 JDG954-8...............................................................................................................1933 JDG965.................................................................................................................1933 JDG1069................................................................................................................1933 JDG1145................................................................................................................1933 JDG1449................................................................................................................1934 JDG1517................................................................................................................1934 JDG1560................................................................................................................1934 JDG1571................................................................................................................1935 JDG1649A...............................................................................................................1935 JDG1653................................................................................................................1935 JDG1653-1..............................................................................................................1936 JDG1653-2..............................................................................................................1936 JDG1923A...............................................................................................................1936 JDG2074A...............................................................................................................1936 JDG8092................................................................................................................1937 JDG10205...............................................................................................................1937 JDG10233...............................................................................................................1937 JDG10243...............................................................................................................1938 JDG10273...............................................................................................................1938 JDG10273P1.............................................................................................................1938 JDG10273P2.............................................................................................................1939 JDG10451...............................................................................................................1939 JDG10456...............................................................................................................1939 JDG10457...............................................................................................................1939 JDG10458...............................................................................................................1940 JDG10459...............................................................................................................1940 JDG10460...............................................................................................................1940 JDG10461...............................................................................................................1941 JDG10466...............................................................................................................1941 JDG10467...............................................................................................................1941 JDG10539A..............................................................................................................1942 JDG10576...............................................................................................................1942 JDG10631...............................................................................................................1942 JDG10760...............................................................................................................1943 JDG11005...............................................................................................................1943 JDG11019...............................................................................................................1943 JDG11065A..............................................................................................................1943 JDG11072...............................................................................................................1944 JDG11100A..............................................................................................................1944 JDG11101...............................................................................................................1944 JDG11184...............................................................................................................1944 JDG11185...............................................................................................................1945 JDG11186...............................................................................................................1945 JDG11202...............................................................................................................1945 JDG11204...............................................................................................................1945 JDG11205...............................................................................................................1946 JDG11233...............................................................................................................1946 JDG11243...............................................................................................................1946 JDG11260...............................................................................................................1947 JDG11263...............................................................................................................1947 JDG11264...............................................................................................................1948 JDG11409...............................................................................................................1948 JDG11413...............................................................................................................1948 JDG11853...............................................................................................................1949 JDG11864...............................................................................................................1949 JT01674A...............................................................................................................1949 JT03513C...............................................................................................................1950 JT05470................................................................................................................1950 JT05697A...............................................................................................................1950 JT05719................................................................................................................1951 JT07253................................................................................................................1951 JT07268................................................................................................................1951 JT07306................................................................................................................1952 JT30040B...............................................................................................................1952 Lubricants, Sealants, and Other Materials..................................................................................1953 Other Materials........................................................................................................1953 Specifications.................................................................................................................1955 Repair and General OEM Specifications......................................................................................1957 Group 010 — Engine Rebuild Specifications..............................................................................1957 Group 020 — Cylinder Head and Valves Specifications....................................................................1958 Group 030 — Cylinder Block, Liners, Pistons, and Rods Specifications...................................................1960 Group 040 — Crankshaft, Main Bearings, and Flywheel Specifications.....................................................1963 Group 050 — Camshaft, Balancer Shafts, and Timing Gear Train Specifications............................................1965 Group 060 — Lubrication System Specifications..........................................................................1967 Group 070 — Cooling System Specifications..............................................................................1968 Group 080 — Air Intake and Exhaust System Specifications...............................................................1969 Group 090 — Electronic Fuel System Specifications......................................................................1972 Group 100 — OEM Starting and Charging Systems Specifications...........................................................1974 Group 110 — Electrical Engine Control Specifications..................................................................1975 Group 115 — Aftertreatment Devices Specifications......................................................................1976 Metric Bolt and Screw Torque Values....................................................................................1977 Unified Inch Bolt and Screw Torque Values..............................................................................1978 Diagnostic Specifications..................................................................................................1979 6.8L Engine Schematic 1................................................................................................1979 6.8L Engine Schematic 2................................................................................................1983 6.8L Wiring Diagram 1..................................................................................................1986 6.8L Wiring Diagram 2..................................................................................................1988 6.8L Wiring Diagram 3..................................................................................................1990 6.8L Wiring Diagram 4..................................................................................................1992 6.8L Wiring Diagram 5..................................................................................................1994 6.8L Wiring Diagram 6..................................................................................................1996 6.8L Wiring Diagram 7..................................................................................................1998 6.8L Wiring Diagram 8..................................................................................................2000 6.8L Wiring Diagram 9..................................................................................................2002 6.8L Wiring Diagram 10.................................................................................................2004 6.8L Wiring Diagram 11.................................................................................................2006 Connector Repair Information Table.....................................................................................2007 EGR Temperature Sensor Characteristics.................................................................................2009 Engine Coolant Temperature and Fuel Temperature Sensor Characteristics.................................................2010 Manifold Air Temperature Sensor and Charge Air Cooler Outlet Air Temperature Sensor Characteristics....................2011 OEM Engines - Derate Specifications....................................................................................2012 OEM Instrument Panel Schematic.........................................................................................2015 Wire Splice Location Diagrams..........................................................................................2018 Page Number........................................................................................................................ 9 Section 01..................................................................................................................... 11 Group 000.................................................................................................................. 13 Group 001.................................................................................................................. 29 Group 002.................................................................................................................. 33 Section 02..................................................................................................................... 50 Group 010.................................................................................................................. 51 Group 020.................................................................................................................. 63 Group 030.................................................................................................................. 113 Group 040.................................................................................................................. 147 Group 050.................................................................................................................. 183 Group 060.................................................................................................................. 201 Group 070.................................................................................................................. 221 Group 080.................................................................................................................. 257 Group 090.................................................................................................................. 313 Group 100.................................................................................................................. 351 Group 110.................................................................................................................. 357 Group 112.................................................................................................................. 401 Group 115.................................................................................................................. 415 Section 03..................................................................................................................... 428 Group 120.................................................................................................................. 429 Group 123.................................................................................................................. 433 Group 126.................................................................................................................. 435 Group 130.................................................................................................................. 437 Group 135.................................................................................................................. 451 Group 137.................................................................................................................. 459 Group 140.................................................................................................................. 463 Section 04..................................................................................................................... 556 Group 150.................................................................................................................. 557 Group 155.................................................................................................................. 613 Group 160.................................................................................................................. 673 Group 161.................................................................................................................. 765 Group 162..................................................................................................................1083 Group 163..................................................................................................................1347 Group 164..................................................................................................................1469 Group 165..................................................................................................................1577 Group 166..................................................................................................................1669 Group 167..................................................................................................................1821 Section 05.....................................................................................................................1916 Group 180..................................................................................................................1917 Group 190..................................................................................................................1953 Section 06.....................................................................................................................1955 Group 200..................................................................................................................1957 Group 210..................................................................................................................1979
S.S 22/02/2025
