John Deere 650 P Crawler Dozer Operator’s Manual OMT480072X019 PDF

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John Deere 650 P Crawler Dozer Operator’s Manual OMT480072X019 – PDF DOWNLOAD

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John Deere 650 P Crawler Dozer Operator’s Manual OMT480072X019 – PDF DOWNLOAD

• P/N: OMT480072X019_83
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 650 P
• Serial: 1T0650PA_ _LX01837

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 650 P Crawler Dozer Operator’s Manual OMT480072X019 – PDF DOWNLOAD

Contents 37
Safety—Safety and Operator Conveniences 41
Safety and Operator Convenience Features 41
Safety—General Precautions 42
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 42
Recognize Safety Information 44
Follow Safety Instructions 44
Operate Only If Qualified 44
Wear Protective Equipment 45
Protect Against Noise 45
Avoid Unauthorized Machine Modifications 45
Inspect Machine 46
Stay Clear of Moving Parts 46
Avoid High-Pressure Oils and Fluids 46
Work In Ventilated Area 47
Avoid Static Electricity Risk When Refueling 47
High Debris Applications 47
Prevent Fires, Clean Debris From Machine 48
In Case of Machine Fire 48
Prevent Battery Explosions 49
Handle Chemical Products Safely 49
Handle Starting Fluid Safely 49
Decommissioning — Proper Recycling and Disposal of Fluids and Components 50
Exhaust Filter Ash Handling and Disposal 50
Prepare for Emergencies 50
Add Cab Guarding for Special Uses 51
Safety—Operating Precautions 52
Use Steps and Handholds Correctly 52
Start Only From Operator’s Seat 52
Use and Maintain Seat Belt 52
Heated and Ventilated Operator’s Seat 53
Prevent Unintended Machine Movement 53
Avoid Work Site Hazards 54
Keep Riders Off Machine 54
Avoid Backover Accidents 55
Avoid Machine Tip Over and Machine Damage 56
Use Special Care When Operating 56
Inspect and Maintain ROPS 57
Travel Safely 57
Prevent Acid Burns 58
Add and Operate Attachments Safely 58
Safety—Maintenance Precautions 59
Park and Prepare for Service Safely 59
Service Machines Safely 59
Service Cooling System Safely 59
Service Accumulator Systems Safely 60
Remove Paint Before Welding or Heating 60
Make Welding Repairs Safely 60
Drive Metal Pins Safely 61
Use Proper Lifting Equipment 61
Clean Exhaust Filter Safely 62
Safety—Safety Signs and Other Instructions 63
Safety Signs and Other Instructions 63
Operation—Operator’s Station 68
Primary Display Unit (PDU) Functions 68
Standard Primary Display Unit (SPDU) Functions 72
Sealed Switch Module (SSM) Functions 75
Left-Hand Joystick 77
Right-Hand Joystick 78
Auxiliary Control Levers—If Equipped 79
Heating and Air Conditioning System 80
Seat Adjustment 81
Under Seat Heater—If Equipped 83
Windshield Wipers and Washers 84
Work and Drive Lights 85
Reversing Fan 86
Horn 86
Dome Light—If Equipped 86
Radio—If Equipped 87
Auxiliary Power Outlets 87
Door Latch 88
Alternative Exits 88
Cab Windows 89
Fire Extinguisher Mounting Location 89
Beacon Light—If Equipped 90
Operation—Operating the Machine 91
Before Starting Work 91
Operator Ability 91
Inspect Machine Daily Before Starting 92
Check Instruments Before Starting 93
Battery Disconnect Switch 94
Engine Break-In Period 94
Engine Block Heater—If Equipped 95
Starting the Engine 96
Engine Warm-Up 97
Cold Weather Warm-Up 98
Driving the Machine 99
Setting Travel Speed 100
Setting Engine Speed 101
Auto-Idle Operation 101
Neutral Rotate Mode Operation 102
Economy (ECO) Mode Operation 103
Decelerator/Brake Pedal and Decelerator Mode Switch 104
Stopping the Machine 105
Park Brake Switch 106
Parking the Machine 107
Hydraulic System Pressure Release 108
Blade Release 108
Required Machine Stop Warning 109
Exhaust Filter 111
Selective Catalytic Reduction (SCR) System Overview 113
Qualified Emergency Use — SCR Override Option 114
Service ADVISOR Remote (SAR) Software Delivery Process 115
Operating in Water and Mud 115
Driving Up a Steep or Slippery Slope 115
Avoid Track Damage 116
Extend Undercarriage Life 116
Hydraulics Enable 117
Changing Blade Pitch 118
Ripper Operation—If Equipped 119
Operating Winch—If Equipped 120
Fasten Cable to Winch Drum 122
Winch Free Spool Drag Adjustment 125
Loading Machine for Transport 125
Lifting the Machine 127
Releasing Park Brake to Tow the Machine 128
Transport Mode 130
Operation—Primary Display Unit (PDU) 131
Aftertreatment Indicators Overview 131
Primary Display Unit (PDU) 132
Main Menu, PDU 133
Main Menu—Machine Settings, PDU 134
Main Menu—Calibrations, PDU 135
Main Menu—Diagnostics—Trouble Codes, PDU 136
Main Menu—Diagnostics—System Diagnostics, PDU 137
Main Menu—Diagnostics—Communications, PDU 138
Main Menu—Job Timer, PDU 138
Main Menu—Grade Control, PDU 139
Main Menu—Display Settings, PDU 140
Main Menu—Implement Manager, PDU 141
Main Menu—Camera Manager, PDU 141
Main Menu—Security, PDU 142
Main Menu—About, PDU 144
Main Menu—Exhaust Filter, PDU 146
Main Menu—Software Manager, PDU 146
Operation—Standard Primary Display Unit (SPDU) 147
Aftertreatment Indicators Overview 147
Standard Primary Display Unit (SPDU) 148
Main Menu, SPDU 149
Main Menu—Display Settings, SPDU 150
Main Menu—Diagnostics, SPDU 151
Main Menu—Security, SPDU 154
Main Menu—Machine Setup, SPDU 156
Main Menu—Machine Fan—If equipped, SPDU 157
Main Menu—Job Timer—If equipped, SPDU 157
Main Menu—About, SPDU 158
Main Menu—Exhaust Filter, SPDU 159
Main Menu—Exhaust Filter Auto Cleaning, SPDU 159
Main Menu—Exhaust Filter Parked Cleaning, SPDU 160
Main Menu—Exhaust Filter Emergency Override, SPDU 161
Main Menu—Software Update, SPDU 161
Main Menu—Transmission Mode, SPDU 162
Operation—Grade Control 163
Grade Control System Identification—If Equipped 163
Operating Grade Control System (Factory Installation)—If Equipped 163
Maintenance—Machine 181
Required Emission-Related Information 181
Diesel Fuel 181
Diesel Fuel Specifications 182
Lubricity of Diesel Fuel 182
Handling and Storing Diesel Fuel 182
Biodiesel Fuel 183
Testing Diesel Fuel 184
Supplemental Diesel Fuel Additives 184
Fuel Filters 184
Minimizing the Effect of Cold Weather on Diesel Engines 185
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 186
Refilling Diesel Exhaust Fluid (DEF) Tank 187
Testing Diesel Exhaust Fluid (DEF) 188
Storing Diesel Exhaust Fluid (DEF) 188
Disposal of Diesel Exhaust Fluid (DEF) 189
John Deere Break-In Plus™ Engine Oil 189
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 190
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 191
Diesel Engine Oil Service Interval for Operation at High Altitude 191
Oil Filters 192
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 193
Water Quality for Mixing with Coolant Concentrate 194
Operating in Warm Temperature Climates 194
Testing Coolant Freeze Point 195
Disposing of Coolant 195
Alternative and Synthetic Lubricants 196
Final Drive Oil 196
Hydraulic and Hydrostatic Oil 197
Track Rollers, Front Idler, and Carrier Roller Oil 198
Winch Oil 198
Multipurpose Extreme Pressure (EP) Grease 199
Lubricant Storage 199
Mixing of Lubricants 199
Maintenance—Periodic Maintenance 200
Service Machine at Specified Intervals 200
Prepare Machine for Maintenance 200
Check Hour Meter Regularly 202
Fuel Tank 202
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 203
Service Intervals 204
Required Parts 206
Maintenance—As Required 207
Inspect or Replace Belt and Check Automatic Belt Tensioner 207
Replace Primary and Secondary Engine Air Filter Elements 208
Check Air Cleaner Dust Unloader Valve 209
Check and Fill Windshield Washer Fluid 209
Check and Drain Primary Fuel Filter and Water Separator 210
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 210
Inspect and Replace Cab Fresh Air and Recirculation Filter Elements 211
Track Sag General Information 212
Check and Adjust Track Sag 213
Service Exhaust Filter 216
Inspect and Clean Cooling Package 217
Clean and Tighten Battery Terminals 217
Maintenance—Every 10 Hours or Daily 218
Check Coolant Level at Surge Tank 218
Check Engine Oil Level 219
Check Hydraulic/Hydrostatic System Oil Level 219
Maintenance—Every 50 Hours 220
Lubricate Rear Ripper—If Equipped 220
Lubricate Dozer Linkage and Blade Socket 221
Maintenance—Every 250 Hours 222
Take Engine Oil Sample 222
Check Final Drive Oil Level 222
Maintenance—Every 500 Hours 223
Take Fluid Samples 223
Drain and Refill Engine Oil and Replace Filter 224
Replace Primary and Final Fuel Filters 225
Replace Auxiliary Fuel Filter—If Equipped 226
Drain Water and Sediment From Fuel Tank 227
Check Hybrid Battery Electrolyte Level—If Equipped 228
Check Blade Shim Adjustment 230
Replace Winch Oil Filter—If Equipped 232
Maintenance—Every 1000 Hours 233
Check Coolant Condition 233
Check Air Intake Hoses and Connections 233
Drain and Refill Final Drive Oil 234
Replace Cab Fresh Air and Recirculation Filters 234
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 235
Drain and Refill Winch Oil and Replace Filter—If Equipped 236
Maintenance—Every 2000 Hours 238
Replace Open Crankcase Ventilation (OCV) Filter 238
Replace Hydrostatic Transmission Oil Filter 238
Replace Hydraulic System Oil Filter 239
Replace Fuel Tank Breather 239
Maintenance—Every 3000 Hours 240
Check and Adjust Engine Valve Lash 240
Maintenance—Every 4000 Hours 241
Drain and Refill Hydraulic-Hydrostatic System Oil 241
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter 241
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 242
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 243
Clean Diesel Exhaust Fluid (DEF) Tank 243
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 244
Maintenance—Every 6000 Hours 245
Drain and Refill Engine Cooling System 245
Miscellaneous—Machine 247
Opening and Closing the Grille 247
Remove Operator’s Station Floor Plate 248
Check Air Inlet Cover 248
Replacing Fuses 249
Checking Transmission Start System 250
Lubricating Door Latches—If Equipped 250
Drain Fuel From Fuel Tank 251
Bleed Fuel System 252
Fluid Sampling Test Ports—If Equipped 253
Quick Service Connectors—If Equipped 254
JDLink™ Machine Monitoring System (MMS)—If Equipped 254
Keep Electronic Control Unit Connectors Clean 254
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 254
Do Not Service Control Valves, Cylinders, Pumps, or Motors 255
Precautions for Alternator and Regulator 255
Handling, Checking, and Servicing Batteries Carefully 256
Using Battery Charger 257
Using Booster Batteries—24-Volt System 259
Replacing and Removing Batteries 260
Keep ROPS Installed Properly 261
Track Shoe Cap Screw Torque 262
Checking Carrier Roller Oil Level 263
Checking Idlers and Rollers for Oil Leakage 263
Welding On Machine 264
Replacing Ripper Teeth—If Equipped 264
Hardware Torque Specifications 264
Unified Inch Bolt and Screw Torque Values 265
Metric Bolt and Screw Torque Values 266
Miscellaneous—Operational Checkout 267
Operational Checkout 267
Diagnostic Trouble Code (DTC) Check 267
Operational Checks—Switched Power OFF, Engine OFF Checks 267
Operational Checks—Switched Power ON, Engine OFF 276
Operational Checks—Switched Power ON, Engine ON 291
Miscellaneous—Troubleshooting 315
Troubleshooting Procedure 315
Engine 316
Electrical System 320
Hydraulic System 322
Hydrostatic Transmission System 323
Air Conditioning System 324
Heater System 325
Software Update 325
Miscellaneous—Storage 326
Prepare Machine for Storage 326
Monthly Storage Procedure 327
Preparing Engine for Long-Term Storage 328
Removing Engine From Long-Term Storage 329
Miscellaneous—Machine Numbers 330
Record Product Identification Number (PIN) 330
Record Engine Serial Number 330
Keep Proof of Ownership 330
Keep Machines Secure 331
Miscellaneous—Specifications 332
650 LGP Crawler Dozer Dimensions 332
650 LGP Crawler Dozer Specifications 335
650 LGP Crawler Dozer Weights 336
650 XLT Crawler Dozer Dimensions 337
650 XLT Crawler Dozer Specifications 339
650 XLT Crawler Dozer Weights 340
650 XLT and 650 LGP Crawler Dozer Drain and Refill Capacities 341
Parallelogram Ripper 342
4000S Winch 343
Page Number 37
Section 1-1 41
Section 1-2 42
Section 1-3 52
Section 1-4 59
Section 1-5 63
Section 2-1 68
Section 2-2 91
Section 2-3 131
Section 2-4 147
Section 2-5 163
Section 3-1 181
Section 3-2 200
Section 3-3 207
Section 3-4 218
Section 3-5 220
Section 3-6 222
Section 3-7 223
Section 3-8 233
Section 3-9 238
Section 3-10 240
Section 3-11 241
Section 3-12 245
Section 4-1 247
Section 4-2 267
Section 4-3 315
Section 4-4 326
Section 4-5 330
Section 4-6 332

S.V 04/24