John Deere 655C & 755C Crawler Loaders Operator’s Manual – PDF DOWNLOAD

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John Deere 655C & 755C Crawler Loaders Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 655C & 755C Crawler Loaders Operator’s Manual – PDF DOWNLOAD

• P/N: OMT181139_VZ
• Language: English
• Division: Construction
• Product Lines: Crawler Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 655C, 755C
• Series: C SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 655C & 755C Crawler Loaders Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety 9
Safety Features—Loader 9
Recognize Safety Information 9
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding For Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 12
Avoid High-Pressure Oils 12
Beware of Exhaust Fumes 12
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 13
Dispose of Waste Properly 14
Prepare for Emergencies 14
Use Steps and Handholds Correctly 14
Start Only From Operator’s Seat 14
Use and Maintain Seat Belt 15
Prevent Unintended Machine Movement 15
Avoid Work Site Hazards 15
Use Special Care When Operating Loader 16
Keep Riders Off Machine 16
Avoid Backover Accidents 17
Avoid Machine Tipover 17
Add and Operate Attachments Safely 18
Park And Prepare For Service Safely 18
Service Cooling System Safely 19
Remove Paint Before Welding or Heating 19
Make Welding Repairs Safely 19
Drive Metal Pins Safely 20
Safety Signs 21
Safety Signs 21
Operator’s Station 22
Operator’s Station 22
Instrument Panel 22
Park Brake Indicator 23
Transmission Hydraulic Oil Pressure Indicator 24
Engine Air Filter Restriction Indicator 24
Hydraulic Oil Filter Return Indicator 24
Voltage Indicator 25
Preheat System Indicator 25
Float Position Indicator 25
Low Speed Range Indicator 26
Electronic System Indicator 26
Final Drive Leak Indicators 26
Engine Oil Pressure Gauge 27
Engine Coolant Temperature Gauge 27
Fuel Level Gauge 27
Hour Meter 28
Key Switch 28
Park Brake Switch 28
Horn Button 29
Bucket Float Enable Button 29
Hi/Low Travel Speed Selector Button 29
Windshield Wiper and Washer 30
Flood Light Switch 30
Cab Warning Light 31
Heating and Air Conditioning Controls 31
Park Lock Lever 32
Adjust Standard Suspension Seat 32
Adjust Air Suspension Seat—If Equipped 33
Seat Belt 34
Seat Belt—Maintenance 34
Operator’s Manual Compartment 34
Rear View Mirror 34
Sun Shade 35
Dome Light 35
Door Latch 35
Window Lock 36
Ash Tray 36
Secondary Exit 36
Fuse Specifications 37
Pre-Start Inspection 38
Inspect Machine Daily Before Starting 38
Operating the Engine 39
Starting the Engine 39
Cold Weather Starting 41
Using Booster Batteries—24-Volt System 45
Engine Warm-Up 45
Cold Weather Warm-Up 45
Stopping the Engine 45
Park Brake Switch 46
Driving the Machine 47
Operating Suggestions 47
Driving the Machine 47
Using Engine Speed Control Lever 48
Controlling Machine Travel Speed 48
Steering the Machine 49
Stopping the Machine 51
Parking Brake 52
Parking the Machine 53
Operating the Machine 54
Boom and Bucket Control Lever 54
Using Bucket Float 54
Using Bucket Return-to-Dig 55
Operating Suggestions 55
Operating and Maintenance Undercarriage Tips 56
Operating In Rough Terrain 56
Transporting Load 56
Loading Material 57
Loading Transport Vehicle 59
Dozing 60
Excavation 61
Foundation Excavation 62
Tree Removal 63
Operating in Water and Mud 64
Transporting 66
Transporting the Machine 66
Loading Machine with Crane 67
Towing the Machine 67
Fuels and Lubricants 74
Diesel Fuel 74
Biodiesel Fuel 74
Low Sulfur Diesel Fuel Conditioner 75
Diesel Fuel Storage 75
Fuel Tank 76
Diesel Engine Oil 76
Track Rollers, Front Idler and Carrier Roller Oil 77
Transmission and Hydraulic Oil 77
Splitter Box Oil 78
Final Drive Oil 78
Grease 78
Lubricant Storage 78
Alternative and Synthetic Lubricants 79
Mixing of Lubricants 79
Periodic Maintenance 80
Warn Others Of Service Work 80
Service Your Machine at Specified Intervals 80
Check the Hour Meter Regularly 80
Use Correct Fuels and Lubricants 81
Prepare Machine for Maintenance 81
Tilt Cab/Canopy (ROPS) 82
Maintenance and Repair Record Keeping System 86
OILSCAN PLUSOILSCAN PLUS is a trademark of Deere & Company®, COOLSCAN PLUSCOOLSCAN PLUS is a trademark of Deere & Company®, Dieselscan, and 3-Way Coolant Test Kit 86
Maintenance and Repair Record Keeping System 87
Maintenance—As Required 90
Drain Water and Sediment from Fuel System—655C 90
Drain Water and Sediment from Fuel System—755C 90
Check Track Sag 92
Adjust Track Sag 93
Lubricate Cab Door Hinges 95
Cab Fresh Air Filters 95
Inspect, Clean, and Replace Engine Air Cleaner Elements 96
Inspect V-Belt 97
Maintenance—Every 10 Hours or Daily 99
Check Coolant Level 99
Check Engine Oil Level 99
Check Hydraulic Oil Level 100
Maintenance—Every 50 Hours 101
Check Splitter Box Oil Level 101
Lubricate Loader Linkage and Cylinder Pivots 101
Maintenance—Every 250 Hours 103
Change Engine Oil and Filter 103
Check Final Drive Oil Level 104
Maintenance—Every 500 Hours 105
Replace Fuel Filters—655C 105
Replace Fuel Filters—755C 107
Check Battery Electrolyte Level and Terminals 109
Change Transmission/Hydraulic Charge Oil Filter 110
Change Final Drive Seal Lube Oil 111
Check Transmission/Hydraulic Replenishing Oil Case Return Filters 112
Change Transmission/Hydraulic Return Oil Filter 112
Change Final Drive Oil 113
Check Air Intake Hoses 114
Change Splitter Box Oil 114
Replace Coolant Filter 115
Check Coolant Conditioner in Radiator 116
Maintenance—Every 1000 Hours 117
Check and Adjust Valve Lash 117
Replace Engine Rocker Arm Cover Gasket 117
Maintenance—Every 2000 Hours 118
Service the Cooling System 118
Change Hydraulic Oil 120
Removing and Installing Oil Separator 121
Maintenance 122
Drain Fuel Tank 122
Bleeding Fuel System—655C 122
Bleeding Fuel System—755C 123
Replacing V-Belt 124
Adjusting V-Belt Tension 124
Replacing Dome Light Bulb 125
Replacing Cab Warning Light Bulb 125
Replacing Indicator Bulbs 125
Replacing Control Panel Button Bulbs 126
Resetting Circuit Breaker 126
Replacing Fuse 126
Replacing Flood Light Bulb 127
Removing and Installing Bucket Teeth 127
Diesel Engine Coolant 128
Test the Coolant Freeze-Protection Level 128
Do Not Service Injection Nozzles 129
Do Not Adjust Injection Pump 129
Precautions for Alternator and Regulator 129
Handling Batteries Safely 129
Service Batteries Carefully 130
Checking Electrolyte Specific Gravity 131
Using Battery Charger 132
Remove Batteries 133
Replace Batteries 133
Check Air Conditioner Receiver/Dryer 134
Track Sag General Information 134
Check and Adjust Idler Side Play 135
Check and Adjust Idler Vertical Play 136
Adding Oil to the Front Idler 136
Cleaning Track Components 137
Do Not Service Control Valves and Cylinders 137
Checking Track Shoe Cap Screw Torque 137
Hardware Torque Specifications 138
Unified Inch Bolt and Screw Torque Values 138
Metric Bolt and Screw Torque Values 139
Check Oil Lines And Fittings 140
Service Recommendations for O-Ring Boss Fittings 141
Service Recommendations For Flat Face O-Ring Seal Fittings 143
O-Ring Groove Connections 143
Service Recommendations For Inch Series Four Bolt Flange Fittings 144
Service Recommendations for Metric Series Four Bolt Flange Fitting 145
Operational Checkout 147
Operational Checkout 147
Cooling System Checks 147
Air System Check 149
Lubrication System Checks 149
Fuel System Checks 150
Engine Speed and Performance Checks 150
Transmission Checks 151
Key Switch, Control Panel , Battery, And Hour Meter Checks 152
Reverse Warning Alarm Checks (With Engine Off) 153
Neutral Start Switch and Start Circuit Checks 153
Engine Speed Control Lever and Brake Checks 154
Undercarriage Checks 154
Accessory Checks 156
Blower/Heater/Air Conditioning Component Operational Checks—If Equipped 156
Troubleshooting 159
Engine 159
Electrical System 160
Hydraulic System 160
Travel Gear and Track 161
Heating System 161
Storage 163
Prepare Machine for Storage 163
Monthly Storage Procedure 164
Crime Prevention Tips 166
Help Prevent Crime 166
Record Construction Identification Numbers 166
Keep Proof of Ownership 166
Park Indoors Out of Sight 166
When Parking Outdoors 167
Reduce Vandalism 167
Report Thefts Immediately 167
Specifications 169
655C and 755C Crawler Loader Dimensions 169
655C and 755C Crawler Loader Specifications 171
655C and 755C Other Information 174
655C and 755C Crawler Loader Drain and Refill Capacities 174
Machine Numbers 176
Record Product Identification Number (PIN) 176
Record Engine Serial Number 176
Checklists 177
Maintenance and Repair Record Keeping System 177
John Deere Service Literature Available 185
Technical Information 185
Page Number 5
Section 5 9
Section 6 21
Section 10 22
Section 20 38
Section 25 39
Section 30 47
Section 35 54
Section 40 66
Section 45 74
Section 50 80
Section 55 90
Section 60 99
Section 65 101
Section 75 103
Section 80 105
Section 85 117
Section 86 118
Section 90 122
Section 95 147
Section 100 159
Section 105 163
Section 110 166
Section 115 169
Section 120 176
Section CLIS 177

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