John Deere 655K Crawler Loader Operator’s Manual – PDF DOWNLOAD

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John Deere 655K Crawler Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 655K Crawler Loader Operator’s Manual – PDF DOWNLOAD

• P/N: OMT382343X19_20
• Language: English
• Division: Construction
• Product Lines: Crawler Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 655K
• Series: K SERIES
• Serial: PIN: 1T0655KX_ _F339207—
• Additional Information: For complete service information also see: PC15246, T416347X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 655K Crawler Loader Operator’s Manual – PDF DOWNLOAD

Contents 27
Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 34
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 35
Protect Against Noise 35
Avoid Unauthorized Machine Modifications 35
Inspect Machine 36
Stay Clear of Moving Parts 36
Avoid High-Pressure Fluids 36
Avoid High-Pressure Oils 37
Work In Ventilated Area 37
Avoid Static Electricity Risk When Refueling 38
High Debris Applications 38
Prevent Fires 39
In Case of Machine Fire 39
Prevent Battery Explosions 40
Handle Chemical Products Safely 40
Handle Starting Fluid Safely 40
Decommissioning — Proper Recycling and Disposal of Fluids and Components 41
Exhaust Filter Ash Handling and Disposal 41
Prepare for Emergencies 41
Clean Debris from Machine 42
Add Cab Guarding for Special Uses 42
Safety—Operating Precautions 43
Use Steps and Handholds Correctly 43
Start Only From Operator’s Seat 43
Use and Maintain Seat Belt 43
Prevent Unintended Machine Movement 43
Avoid Work Site Hazards 44
Keep Riders Off Machine 44
Avoid Backover Accidents 45
Avoid Machine Tip Over and Machine Damage 46
Avoid Power Lines 47
Use Special Care When Operating 47
Inspect and Maintain ROPS 47
Travel Safely 48
Prevent Acid Burns 48
Add and Operate Attachments Safely 48
Safety––Maintenance Precautions 49
Park and Prepare for Service Safely 49
Service Machines Safely 49
Service Cooling System Safely 49
Service Accumulator Systems Safely 50
Remove Paint Before Welding or Heating 50
Make Welding Repairs Safely 50
Drive Metal Pins Safely 51
Use Proper Lifting Equipment 51
Clean Exhaust Filter Safely 52
Safety––Safety Signs and Other Instructions 53
Safety Signs and Other Instructions 53
Operation—Operator’s Station 58
Monitor Display Unit—Normal Display 58
Standard Display Monitor (SDM) Functions 59
Sealed Switch Module (SSM) Functions 62
Transmission Control Lever 64
Auxiliary Control Lever—If Equipped 65
Using Park Lock Levers 66
Heating and Air Conditioning System 67
Joystick Boom and Bucket Control Lever 67
Boom and Bucket Control Levers 67
Reversing Fan—If Equipped 68
Horn 69
Rear Camera 70
Dome Light—If Equipped 70
Radio—If Equipped 71
Auxiliary Lighting (Beacon) Connector 73
Beacon Light—If Equipped 73
Seat Adjustment 74
Seat Heater—If Equipped 74
Under Seat Heater—If Equipped 75
Windshield Wipers and Washers—If Equipped 76
Work and Drive Lights 77
Door Latch 77
Alternative Exit—Cab Units Only 78
Cab Windows 78
Fire Extinguisher Mounting Location 79
Auxiliary Power Outlets 79
Operation––Operating the Machine 80
Before Starting Work 80
Inspect Machine Daily Before Starting 81
Check Instruments Before Starting 82
Battery Disconnect Switch 82
Engine Break-In Period 83
Engine Block Heater—If Equipped 83
Starting the Engine 84
Engine Warm-Up 86
Cold Weather Warm-Up 86
Transmission Control Lever Operation 87
Driving the Machine—2-Axis Joystick 88
Driving the Machine—V-Pattern Lever 89
Setting Travel Speed 92
Setting Engine Speed 93
Auto-Idle Operation 93
Economy (ECO) Mode Operation 94
Decelerator/Brake Pedal 94
Hydraulics Enable 95
Boom Release 95
Stopping the Machine 96
Stopping the Engine—Normal Shutdown 98
Parking the Machine 100
Hydraulic System Pressure Release 101
Required Machine Stop Warning 102
Exhaust Filter 104
Selective Catalytic Reduction (SCR) System Overview 106
US EPA Qualified Emergency Use — SCR Derate Override Option 108
EU Qualified Emergency Use — SCR Derate Override Option 109
Service ADVISOR™ Remote (SAR) Software Delivery Process 110
Joystick Boom and Bucket Control—If Equipped 111
Two Lever and Three Lever Boom and Bucket Control—If Equipped 112
Using Multipurpose Bucket—If Equipped 113
Setting Return-to-Dig 114
Setting Boom Height Kickout 114
Operating in Water and Mud 115
Operating on Steep Hills 115
Avoid Track Damage 115
Extend Undercarriage Life 116
Ripper Operation—If Equipped 117
Loading Machine on a Trailer 118
Lifting the Machine 119
Releasing Park Brakes to Tow the Machine 120
Operation––Monitor Operation 123
Aftertreatment Indicators Overview 123
Standard Display Monitor (SDM) 124
Main Menu, SDM 125
Operation—Job Timer, SDM 125
Operation—Exhaust Filter, SDM 126
Operation—Exhaust Filter Auto Cleaning, SDM 126
Operation—Exhaust Filter Parked Cleaning, SDM 127
Operation—Exhaust Filter Emergency Override, SDM 128
Operation—Software Update, SDM 128
Diagnostics—Codes, SDM 129
Diagnostics—Machine Readings, SDM 129
Diagnostics—Engine Readings, SDM 129
Diagnostics—Transmission Readings, SDM 130
Diagnostics—JDLink Readings, SDM 131
Diagnostics—Controller Info, SDM 131
Diagnostics—Machine ID, SDM 132
Setup—Monitor, SDM 132
Setup—Security, SDM 133
Setup—Preferences, SDM 134
Maintenance—Machine 135
Required Emission-Related Information 135
Diesel Fuel 135
Diesel Fuel Specifications 135
Lubricity of Diesel Fuel 136
Handling and Storing Diesel Fuel 136
Biodiesel Fuel 137
Testing Diesel Fuel 138
Supplemental Diesel Fuel Additives 138
Fuel Filters 138
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 139
Refilling Diesel Exhaust Fluid (DEF) Tank 140
Testing Diesel Exhaust Fluid (DEF) 141
Storing Diesel Exhaust Fluid (DEF) 141
Disposal of Diesel Exhaust Fluid (DEF) 142
Minimizing the Effect of Cold Weather on Diesel Engines 143
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 144
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV 145
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 146
Diesel Engine Oil Service Interval for Operation at High Altitude 146
Oil Filters 147
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 148
Water Quality for Mixing with Coolant Concentrate 149
Operating in Warm Temperature Climates 149
Testing Coolant Freeze Point 150
Disposing of Coolant 150
Hydraulic and Hydrostatic Oil 151
Final Drive and Track Frame Pivot Oil 152
Track Rollers, Front Idler, and Carrier Roller Oil 152
Grease 153
Alternative and Synthetic Lubricants 153
Lubricant Storage 153
Mixing of Lubricants 154
Maintenance—Periodic Maintenance 155
Service Machine at Specified Intervals 155
Check Hour Meter Regularly 155
Prepare Machine for Maintenance 156
Fuel Tank 157
Boom Lock 158
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 158
Service Intervals 159
Required Parts 161
Maintenance—As Required 163
Inspect or Replace Belt and Check Automatic Belt Tensioner 163
Replace Primary and Secondary Engine Air Filter Elements 164
Check Air Cleaner Dust Unloader Valve 165
Check and Replace Cab Fresh Air and Recirculation Filter Elements 165
Service Exhaust Filter 166
Check and Drain Primary Fuel Filter and Water Separator 166
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 167
Check and Fill Windshield Washer Fluid 167
Inspect and Clean Cooling Package 168
Check and Adjust Track Sag 169
Clean and Tighten Battery Terminals 171
Maintenance—Every 10 Hours or Daily 172
Check Coolant Level at Surge Tank 172
Check Engine Oil Level 173
Check Hydraulic System Oil Level 174
Check Hydrostatic Transmission Oil Level 174
Inspect Outer Pin Seals 175
Maintenance—Every 50 Hours 176
Lubricate Right and Left End Crossbar Pivots 176
Lubricate Rear Ripper—If Equipped 176
Lubricate Loader Linkage and Cylinder Pivots 177
Lubricate Multi-Purpose Bucket—If Equipped 178
Maintenance—Every 250 Hours 179
Check Inner and Outer Final Drive Oil Level 179
Take Engine Oil Sample 179
Maintenance—Every 500 Hours 180
Replace Primary and Final Fuel Filters 180
Replace Auxiliary Fuel Filter—If Equipped 183
Drain Water and Sediment From Fuel Tank 184
Drain and Refill Engine Oil and Replace Filter 185
Check Hybrid Battery Electrolyte Level—If Equipped 186
Take Fluid Samples 187
Maintenance—Every 1000 Hours 188
Replace Cab Fresh Air and Recirculation Filters 188
Drain and Refill Inner and Outer Final Drive Oil 189
Check and Refill Track Frame Pivot Shaft Bushing Oil 190
Check Air Intake Hose and Connections 190
Check Coolant Condition 191
Maintenance—Every 2000 Hours 192
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 192
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 192
Drain and Refill Hydraulic System Oil and Replace Filter 193
Replace Hydraulic Fan System Filter 194
Replace Hydraulic Tank Breather 194
Replace Fuel Tank Breather 195
Drain and Refill Hydrostatic Transmission Oil and Replace Oil Filter 196
Replace Hydrostatic Tank Breather 197
Check and Adjust Engine Valve Lash 197
Replace Open Crankcase Ventilation (OCV) Filter 198
Replace Outer Pin Seals 199
Maintenance—Every 4000 Hours 200
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 200
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter 200
Replace Diesel Exhaust Fluid (DEF) Baffle 200
Clean Diesel Exhaust Fluid (DEF) Tank 200
Maintenance—Every 6000 Hours 201
Drain and Refill Engine Cooling System 201
Miscellaneous—Machine 203
Clean Machine Regularly 203
Inspect and Clean Polycarbonate Windows 204
Operator’s Station Tilting Procedure 205
Quick Service Connectors—If Equipped 207
Draining Fuel From Fuel Tank 209
Bleed Fuel System 209
Replacing Ripper Teeth—If Equipped 210
Track Shoe Cap Screw Torque 210
Track Shoe Cap Screw Torque—Master Link 211
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 211
Do Not Service Control Valves, Cylinders, Pumps, or Motors 211
Precautions for Alternator and Regulator 212
Handling, Checking, and Servicing Batteries Carefully 213
Using Battery Charger 214
Using Booster Batteries—24-Volt System 215
Replacing and Removing Batteries 216
Welding on Machine 217
Keep Electronic Control Unit Connectors Clean 217
Replacing Fuses 218
Resetting Circuit Breaker 219
Checking Park Lock Start System 219
Checking Transmission Start System 219
Keep ROPS Installed Properly 220
JDLink™ Machine Monitoring System (MMS)—If Equipped 220
Fluid Sampling Test Ports 221
Remove and Install Halogen Bulbs 223
Replacing Seat Belt 224
Track Sag General Information 224
Check Track Shoe Hardware 225
Checking Idlers and Rollers for Oil Leakage 225
Checking Carrier Roller Oil Level 225
Hardware Torque Specifications 225
Unified Inch Bolt and Screw Torque Values 226
Metric Bolt and Screw Torque Values 227
Miscellaneous—Operational Checkout 228
Operational Checkout 228
Switched Power OFF, Engine OFF Checks 228
Switched Power ON, Engine OFF Checks 239
Switched Power ON, Engine ON Checks 249
Miscellaneous—Troubleshooting 275
Troubleshooting Procedure 275
Engine 276
Electrical System 281
Hydraulic System 288
Hydrostatic Transmission System 289
Heating and Air Conditioning 290
Software Update 291
Miscellaneous—Storage 292
Prepare Machine for Storage 292
Monthly Storage Procedure 293
Preparing Engine for Long-Term Storage 294
Removing Engine From Long-Term Storage 295
Miscellaneous—Machine Numbers 296
Record Product Identification Number (PIN) 296
Record Engine Serial Number 296
Keep Proof of Ownership 296
Keep Machines Secure 296
Miscellaneous—Specifications 297
655K Crawler Loader Dimensions 297
655K Crawler Loader Specifications 300
655K Crawler Loader Weights 302
655K Crawler Loader Drain and Refill Capacities 303
Ripper Dimensions 304
Machine Design Life 305
Eurasian Economic Union 305
Page Number 27
Section 1-1 31
Section 1-2 32
Section 1-3 43
Section 1-4 49
Section 1-5 53
Section 2-1 58
Section 2-2 80
Section 2-3 123
Section 3-1 135
Section 3-2 155
Section 3-3 163
Section 3-4 172
Section 3-5 176
Section 3-6 179
Section 3-7 180
Section 3-8 188
Section 3-9 192
Section 3-10 200
Section 3-11 201
Section 4-1 203
Section 4-2 228
Section 4-3 275
Section 4-4 292
Section 4-5 296
Section 4-6 297

S.V 04/24