Owner’s Manual for John Deere 670G 672G Series Graders PDF

Description

John Deere 670G, 670GP, 672G & 672GP Motor Graders Operator’s Manual OMT390948X19 – PDF DOWNLOAD

• P/N: OMT390948X19_44
• Language: English
• Division: Construction
• Product Lines: Motor Graders
• Publication Type: Operator’s Manuals
• Associated Models: 670G, 670GP, 672G, 672GP
• Serials:
  • 1DW670G___F680878—
  • 1DW670G___L700954—
  • 1DW672G___L700954—
  • 1DW672G___F680878—

TABLE OF CONTENTS:

John Deere 670G, 670GP, 672G & 672GP Motor Graders Operator’s Manual OMT390948X19 – PDF DOWNLOAD

Contents 33
Safety—Safety and Operator Conveniences 39
Safety and Operator Convenience Features 39
Safety—General Precautions 40
Information for European Union Directives, United Kingdom (UKCA), and Eurasian Economic Union Technical Regulations Compliance 40
Recognize Safety Information 42
Follow Safety Instructions 43
Operate Only If Qualified 43
Wear Protective Equipment 43
Protect Against Noise 44
Avoid Unauthorized Machine Modifications 44
Inspect Machine 44
Stay Clear of Moving Parts 44
Avoid High-Pressure Fluids 45
Avoid High-Pressure Oils 45
Work In Ventilated Area 45
Avoid Static Electricity Risk When Refueling 46
High Debris Applications 46
Prevent Fires, Clean Debris From Machine 47
In Case of Machine Fire 47
Prevent Battery Explosions 48
Handle Chemical Products Safely 48
Handle Starting Fluid Safely 48
Decommissioning — Proper Recycling and Disposal of Fluids and Components 49
Exhaust Filter Ash Handling and Disposal 49
Prepare for Emergencies 49
Clean Debris from Machine 50
Safety—Operating Precautions 51
Use Steps and Handholds Correctly 51
Start Only From Operator’s Seat 51
Use and Maintain Seat Belt 51
Heated and Ventilated Operator’s Seat 52
Prevent Unintended Machine Movement 53
Avoid Work Site Hazards 54
Keep Riders Off Machine 54
Avoid Backover Accidents 55
Avoid Machine Tip Over and Machine Damage 55
Operating or Traveling On Public Roads 55
Inspect and Maintain ROPS 56
Operating in Water and Mud 56
Travel Safely 56
Prevent Acid Burns 57
Add and Operate Attachments Safely 57
Safety—Maintenance Precautions 58
Park And Prepare For Service Safely 58
Service Machines Safely 58
Clean Exhaust Filter Safely 59
Service Cooling System Safely 60
Service Accumulator Systems Safely 60
Remove Paint Before Welding or Heating 60
Make Welding Repairs Safely 61
Drive Metal Pins Safely 61
Service Tires Safely 62
Use Proper Lifting Equipment 62
Using Pressurized Air 63
Safety—Safety Signs and Other Instructions 64
Safety Signs and Other Instructions 64
Operation—Operator’s Station 79
Primary Display Unit (PDU) Functions 79
Sealed Switch Module (SSM) 89
Sealed Switch Module (SSM) Functions 91
Using the Seat Belt 95
Front Console 96
Adjusting Front Console 97
Engine Speed Control and 6WD Switches 98
Levers 99
Levers—Grade Pro Machines Only 100
Pedals 104
Lights 105
Heating and Fan Controls 106
Fire Extinguisher Mounting Location 106
Opening Lower Front Windows—If Equipped 107
Opening Side Windows 107
Cab Door Release 108
Adjusting Seat 109
Adjusting Premium Seat—If Equipped 110
Adjusting Premium Seat—Grade Pro Machines Only 111
12-Volt Auxiliary Power Outlet 115
Radio—If Equipped 116
Operation—Operating the Machine 118
Before Starting Work 118
Inspect Machine Daily Before Starting 118
Check Instruments Before Starting 119
Battery Disconnect Switch 120
Engine Break-In Period 120
Starting the Engine 121
Operator Ability 122
Required Machine Stop Warning 122
Cold Weather Starting 124
Using Coolant Heater—If Equipped 125
Using Hydraulic Pump Soft Start Valve 125
Check Instruments After Starting 126
Exhaust Filter 127
Selective Catalytic Reduction (SCR) System Overview 129
US EPA Qualified Emergency Use — SCR Derate Override Option 131
EU Qualified Emergency Use — SCR Derate Override Option 132
Service ADVISOR™ Remote (SAR) Software Delivery Process 133
Stopping the Engine 134
Operating in Water and Mud 134
Driving Up a Steep or Slippery Slope 134
Secondary Steering—If Equipped 135
Emergency Stopping 135
Engine Speed Control Operation 136
6WD Operation—If Equipped 137
Precision Mode Operation—If Equipped 138
Operating Grade Pro System—If Equipped 139
Operation on a Grade 140
Transmission Control Operation 141
Hydraulic Control Lever Operation 142
Hydraulic Control Lever Operation—Grade Pro Machines Only 146
Cross Slope Control System Operation—Grade Pro Machines Only 157
Machine Damage Avoidance Operation—If Equipped (Grade Pro Machines Only) 161
Blade Stow Operation—If Equipped (Grade Pro Machines Only) 161
Auto-Pass Operation—If Equipped (Grade Pro Machines Only) 161
Using Differential Lock 162
Disengaging and Engaging Saddle Lock Pin 166
Moving Blade to Bank Position 168
Parking the Machine 169
Transmission—Limp Home 170
Transmission Operation 171
Front and Rear Cameras—If Equipped 173
Rear Camera—If Equipped 174
Tire Changing Tip 174
Lifting the Machine 175
Loading Machine for Transport 177
Recovery Procedure 179
Operation—Display Operation 180
Aftertreatment Indicators Overview 180
Primary Display Unit (PDU) 181
Main Menu 182
Main Menu—Machine Setup 183
Main Menu—Automation Setup 190
Main Menu—Display Settings 193
Main Menu—Machine Fan 194
Main Menu—Camera—If Equipped 195
Main Menu—Exhaust Filter 196
Main Menu—Exhaust Filter Auto Cleaning 196
Main Menu—Exhaust Filter Parked Cleaning 197
Main Menu—Exhaust Filter Emergency Override 198
Main Menu—Diagnostics 199
Main Menu—Calibrations—Cross Slope (Grade Pro Machines Only) 205
Main Menu—Calibrations—Hydraulic Valve Calibrations (Grade Pro Machines Only) 213
Main Menu—Calibrations—6WD 214
Main Menu—Calibrations—Transmission 214
Main Menu—Calibrations—Articulation Angle 215
Main Menu—Calibrations—Steering Angle 215
Main Menu—Calibrations—Turn Signals 216
Main Menu—Software Update 216
Main Menu—Security 217
Main Menu—Job Timer 218
Main Menu—About 219
Maintenance—Machine 221
Required Emission-Related Information 221
Diesel Fuel 221
Diesel Fuel Specifications 222
Lubricity of Diesel Fuel 222
Handling and Storing Diesel Fuel 222
Biodiesel Fuel 223
Supplemental Diesel Fuel Additives 224
Testing Diesel Fuel 224
Fuel Filters 224
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 225
Refilling Diesel Exhaust Fluid (DEF) Tank 226
Testing Diesel Exhaust Fluid (DEF) 227
Storing Diesel Exhaust Fluid (DEF) 227
Disposal of Diesel Exhaust Fluid (DEF) 228
Minimizing the Effect of Cold Weather on Diesel Engines 229
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 230
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 231
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 232
Diesel Engine Oil Service Interval for Operation at High Altitude 232
Oil Filters 233
Hydraulic Oil 233
Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped 234
Grease with Molybdenum Disulfide 234
Alternative and Synthetic Lubricants 235
Mixing of Lubricants 235
Lubricant Storage 235
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 236
Water Quality for Mixing with Coolant Concentrate 237
Operating in Warm Temperature Climates 237
Testing Coolant Freeze Point 238
Disposing of Coolant 238
Maintenance—Periodic Maintenance 239
Service Machine at Specified Intervals 239
Check the Hour Meter Regularly 239
Fuel Tank 239
Prepare Machine for Maintenance 240
Locking Machine Frame 240
Locking Front Wheels 241
Service Doors 242
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 243
Service Intervals 244
Required Parts 246
Maintenance Legend 248
Maintenance—As Required 249
Service Exhaust Filter 249
Clean Cooler Cores 250
Clean and Tighten Battery Terminals 251
Clean Battery Compartment 251
Replace Cab Fresh Air and Cab Recirculation Filters 252
Lubricate Circle Pinion (Standard Circle) 252
Check Tire Pressure 253
Check Blade Circle and Draft Frame Wear Inserts (Standard Circle) 254
Check Blade Lift Cylinder Sockets 254
Blade Side Shift Wear Insert Adjustment 255
Lubricate Saddle Locking Pin Holes 255
Inspect Accessory Belt and Belt Tensioner Spring 256
Replace Starting Fluid Cylinder—If Equipped 257
Drain Fuel Tank Sump 257
Drain Primary Fuel Filter and Water Separator 258
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 259
Replace Engine Air Intake Filter Elements 260
Check Camera—If Equipped 261
Transmission Control Unit Calibration 261
6WD Controller Calibration—If Equipped 261
Cross Slope Sensors Calibration—If Equipped 261
Hydraulic Valves Calibration—If Equipped 262
Maintenance—Every 10 Hours or Daily 263
Check Hydraulic Tank Oil Level 263
Check Transmission Oil Level 263
Check Engine Oil Level 264
Check Engine Coolant Surge Tank Level 265
Maintenance—Every 50 Hours 266
Lubricate Frame Hinge Pivots 266
Lubricate Draft Frame Ball 266
Lubricate Front Mounted Scarifier or Dozer Blade—If Equipped 267
Lubricate Balderson™ Style Front Lift Group—If Equipped 268
Lubricate Front Axle Oscillation Pin 268
Lubricate Front Axle Lean Pivot Casting Pins 269
Lubricate Front Axle Lean Bar Pivot 269
Lubricate Front Axle Steering Pin 270
Lubricate Tie Rod Ends 270
Lubricate Steering Cylinders 271
Lubricate Midmount Scarifier—If Equipped 271
Lubricate Lift Cylinders 272
Lubricate Circle Side Shift Cylinder 272
Lubricate Saddle Locking Pin 272
Maintenance—Every 250 Hours 273
Check Hybrid Battery Electrolyte Level—If Equipped 273
Take Engine Oil Sample 274
Maintenance—Initial Service—500 Hours 275
Replace Axle Oil Filter 275
Replace Transmission Oil Filter 276
Maintenance—Every 500 Hours 277
Drain and Refill Engine Oil and Replace Filter 277
Drain and Refill Engine Oil (Quick Service)—If Equipped 278
Lubricate Tandem Pivots 279
Lubricate Circle Ring Gear (Premium Circle) 279
Check Circle Gear Case Oil Level (Standard Circle) 281
Check Brake Accumulator 281
Check Tandem Oil Level 282
Replace Final Fuel Filter 283
Replace Primary Fuel Filter and Water Separator 284
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 285
Check Axle Oil Level 286
Check 6WD Hub Oil Level—If Equipped 286
Take Fluid Samples 286
Maintenance—Every 1000 Hours 287
Drain and Refill 6WD Hub Oil—If Equipped 287
Adjust Front Wheel Bearings—Standard Axle Only 288
Check Engine Air Intake Hoses 289
Check Coolant Condition 289
Replace Fuel Tank Breather 290
Maintenance—Every 2000 Hours 291
Drain and Refill Axle Oil 291
Drain and Refill Transmission Oil 292
Drain and Refill Transmission Oil (Quick Service)—If Equipped 293
Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter 294
Drain and Refill Circle Gear Case Oil (Standard Circle) 295
Check and Adjust Engine Valve Lash 295
Replace Axle Oil Filter 296
Replace Hydraulic Oil Filter 297
Replace Transmission Oil Filter 298
Replace 6WD Hydraulic Oil Filter—If Equipped 299
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 299
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 300
Remove and Clean Open Crankcase Ventilation (OCV) Tube 301
Maintenance—Every 4000 Hours 302
Drain and Refill Hydraulic Tank Oil 302
Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped 303
Drain and Refill Tandem Oil 304
Drain and Refill Circle Gear Case Oil (Premium Circle) 305
Clean Transmission Pump Inlet Screen 306
Replace Diesel Exhaust Fluid (DEF) Tank Breather 307
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —396150) 307
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —396150) 307
Clean Diesel Exhaust Fluid (DEF) Tank (S N —396150) 307
Maintenance—Every 6000 Hours 308
Drain and Refill Cooling System 308
Drain and Refill Cooling System (Quick Service)—If Equipped 310
Miscellaneous—Machine 312
Clean Machine Regularly 312
Inspect Seat Belt 312
Replacing Seat Belt 313
Bleeding Service Brake 314
Bleed Fuel System 314
Check Fuel Tank Vent Hose 315
Clean Cab Drains 315
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 316
Do Not Service Control Valves, Cylinders, Pumps, or Motors 316
Precautions for Alternator and Regulator 316
Handling, Checking, and Servicing Batteries Carefully 317
Using Battery Charger 318
Using Booster Batteries—24-Volt System 320
Replacing Batteries 321
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 321
Circuit Breakers 322
Replacing Fuses 323
Welding on Machine 326
Keep Electronic Control Unit Connectors Clean 326
Checking and Adjusting Cylinder Ball and Socket Clearances 327
Checking Draft Ball Pivot Clearance 327
Replacing Front and Midmount Scarifier Shank 328
Replacing Rear Scarifier Shank 328
Replacing Front, Midmount, and Rear Scarifier Teeth 328
Replacing Ripper Teeth 329
Fluid Sampling Test Ports 329
Keep ROPS Installed Properly 329
Remove and Install Halogen Bulbs 330
Hardware Torque Specifications 330
Unified Inch Bolt and Screw Torque Values 331
Metric Bolt and Screw Torque Values 332
Miscellaneous—Operational Checkout 333
Operational Checkout 333
Diagnostic Trouble Code Check 333
Ignition OFF, Engine OFF Checks 333
Ignition ON, Engine OFF Checks 336
Ignition ON, Engine ON Checks 344
Miscellaneous—Troubleshooting 364
Troubleshooting Procedure 364
Engine 365
Battery 369
Hydrostatic Front Wheel Drive 370
Transmission and Hydraulic Related 371
Park Brake 372
Differential 373
Hydraulic System 374
Steering System 375
Service Brake 375
Air Conditioning System 376
Heater System 377
Software Update 377
Miscellaneous—Storage 378
Prepare Machine for Storage 378
Monthly Storage Procedure 379
Preparing Engine for Long-Term Storage 380
Removing Engine From Long-Term Storage 381
Miscellaneous—Machine Numbers 382
Record Product Identification Number (PIN) 382
Record Engine Serial Number 382
Record Transmission Serial Number 382
Record Hydraulic Pump Serial Number 383
Keep Proof of Ownership 383
Keep Machines Secure 383
Miscellaneous—Specifications 384
Engine Specifications 384
Machine Specifications 385
Machine Specifications (European Union Only) 389
Drain and Refill Capacities 392
Fluorinated Greenhouse Gas 392
Eurasian Economic Union 393
EU Declaration of Conformity 394
UK Declaration of Conformity 395
Machine Design Life 396
Page Number 33
Section 1-1 39
Section 1-2 40
Section 1-3 51
Section 1-4 58
Section 1-5 64
Section 2-1 79
Section 2-2 118
Section 2-3 180
Section 3-1 221
Section 3-2 239
Section 3-3 249
Section 3-4 263
Section 3-5 266
Section 3-6 273
Section 3-7 275
Section 3-8 277
Section 3-9 287
Section 3-10 291
Section 3-11 302
Section 3-12 308
Section 4-1 312
Section 4-2 333
Section 4-3 364
Section 4-4 378
Section 4-5 382
Section 4-6 384

S.V 04/24