Operator Manual for John Deere 700J Crawler Dozer PDF

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John Deere 700J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 700J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

• P/N: OMT211725_VZ
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 700J
• Series: J SERIES
• Serial: -139435

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 700J Crawler Dozer Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Use and Maintain Seat Belt 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Work In Ventilated Area 12
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Add Cab Guarding For Special Uses 15
Clean Debris from Machine 15
Safety—Operating Precautions 16
Start Only From Operator’s Seat 16
Prevent Unintended Machine Movement 16
Avoid Worksite Hazards 16
Keep Riders Off Machine 16
Avoid Backover Accidents 17
Avoid Machine Tip Over 17
Safety—Maintenance Precautions 19
Park And Prepare For Service Safely 19
Service Cooling System Safely 19
Remove Paint Before Welding or Heating 19
Make Welding Repairs Safely 20
Drive Metal Pins Safely 20
Safety—Safety Signs 21
Safety Signs 21
Replace Safety Signs 21
Operation—Operator’s Station 23
Instrument Panel 23
Instrument Panel Functions 23
Warm-Up Indicator 25
Transmission Controller Display Window 25
Air Conditioning and Cab Heater 27
Windshield Wiper and Washer Controls 28
Horn Switch 28
Operating Cab Lights—If Equipped 28
Side Windows—Secondary Exits 29
Adjust Deluxe Mechanical Suspension Seat—If Equipped 30
Adjust Air Suspension Seat—If Equipped 31
Adjust Armrest 31
Battery Disconnect Switch—If Equipped 32
Under-Seat Heater—If Equipped 32
Operation—Operating The Machine 34
Inspect Machine Daily Before Starting 34
Check Instruments Before Starting 35
Starting the Engine 35
Starting Fluid (Cold Weather Starting Aid)—If Equipped 38
Using Coolant Heater—If Equipped 39
Operating Fuel-Fired Coolant Heater—If Equipped 39
Engine Warm-Up 46
Cold Weather Warm-Up 47
Transmission Speed Reverse Ratio Knob 47
Transmission Control Lever (TCL) 47
Driving the Machine 49
Steering the Machine 49
Using Engine Speed Control Knob 50
Travel Speed Using Transmission Control Lever (TCL) 50
Decelerator/Brake Pedal 51
Using Park Lock Lever 52
Stopping the Machine 52
Parking the Machine 52
Operating in Water and Mud 53
Blade Pitch Operation 54
Blade Pitch Linkage Adjustment 54
Operating Blade 54
Tilting Blade 55
Angling Blade 55
Avoid Track Damage 56
Operating 4000S Winch—If Equipped 56
Fasten Cable to Winch Drum—4000S Series 57
Winch Free Spool Drag Adjustment 61
Loading Machine on a Trailer 61
Releasing Park Brake to Tow the Machine 62
Maintenance—Machine 65
Diesel Fuel 65
Lubricity of Diesel Fuel 65
Handling and Storing Diesel Fuel 66
Biodiesel Fuel 66
Testing Diesel Fuel 68
Minimizing the Effect of Cold Weather on Diesel Engines 68
Alternative and Synthetic Lubricants 69
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I 70
Track Rollers, Front Idler and Carrier Roller Oil 70
Transmission and Hydraulic Oil 71
Final Drive Oil 71
Winch Oil 72
Multipurpose Extreme Pressure (EP) Grease 72
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 73
Maintenance—Periodic Maintenance 75
Service Your Machine at Specified Intervals 75
Check the Hour Meter Regularly 75
Prepare Machine for Maintenance 75
Fuel Tank 75
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 76
Service Intervals 76
Required Parts 77
Maintenance—As Required 79
Inspect Serpentine Belt 79
Check Track Sag 79
Adjust Track Sag 80
Clean or Replace Cab Fresh Air Filter 82
Clean or Replace Cab Recirculating Air Filter 82
Maintenance—Every 10 Hours or Daily 83
Check Coolant Level 83
Grease Track Frame Crossbar and C-Frame Pivots 83
Grease Dozer Linkage 84
Check Engine Oil Level 85
Draining Fuel and Water Separator Sediment 86
Check Hydraulic Oil Level 87
Check Transmission Oil Level 87
Clean Air Cleaner Dust Unloader Valve 87
Check Winch Oil—If Equipped 88
Maintenance—Initial Service – 250 Hours 89
Change Engine Break-In Oil and Filter 89
Maintenance—Every 250 Hours 90
Check Final Drive Oil Level 90
Check and Adjust Blade Pivot Clearance—If Equipped 90
Take Engine Oil Sample 91
Maintenance—Every 500 Hours 92
Check Air Intake Hose 92
Replace Primary Fuel Filter 92
Replace Final Fuel Filter 93
Check Battery Electrolyte Level and Terminals 94
Check Coolant Conditioner in Radiator 96
Change Engine Oil and Filter 97
Blade Pivot Shim Adjustment 98
Change Winch Oil Filter—If Equipped 99
Take Fluid Samples 101
Maintenance—Every 1000 Hours 102
Clean Engine Crankcase Ventilation Tube 102
Change Final Drive Oil 102
Check Track Frame Pivot Oil Level 103
Replace Air Cleaner Elements 104
Replace Air Cleaner Dust Unloader Valve 105
Change Winch Oil and Filter—If Equipped 106
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 108
Check Coolant 108
Maintenance—Every 2000 Hours 110
Adjust Engine Valve Lash (Clearance) 110
Change Hydraulic Oil and Filter 110
Change Transmission Oil and Filter 111
Maintenance—Every 4500 Hours 113
Replace Engine Crankshaft Dampener 113
Miscellaneous—Machine 114
Opening and Closing the Grille 114
Drain the Cooling System 114
Fill the Cooling System 115
Clean the Engine Air Precleaner Screen 117
Do Not Service or Adjust Injection Nozzles or Injection Pump 117
Cleaning Dusty Primary Element 117
Precautions for Alternator and Regulator 117
Handling, Checking and Servicing Batteries Carefully 118
Using Booster Batteries—12 Volt System 120
Using Booster Batteries—24-Volt System 121
Using Battery Charger 122
Replacing Batteries 122
Removing Batteries 124
Fuse Specifications for ROPS Units 124
Fuse Specifications for Cab Machines—If Equipped 127
Lubricating Door Latches 129
Check Air Conditioner Refrigerant Level—If Equipped 129
Track Sag General Information 131
Check and Adjust Idler Vertical Movement 131
Checking Track Carrier Roller Oil Level 133
Check Front Idler Oil Level 133
Adding Oil to Track Roller 134
Do Not Service Control Valves and Cylinders 134
Checking Neutral Start System 134
Check Fuel-Fired Coolant Heater Exhaust Tube—If Equipped 135
Keep ROPS Installed Properly 136
Checking Track Shoe Cap Screw Torque 136
Hardware Torque Specifications 137
Metric Bolt and Screw Torque Values 137
Unified Inch Bolt and Screw Torque Values 138
Miscellaneous—Operational Checkout 140
Operational Checkout 140
Engine Off Checks 140
Engine On Checks 146
Engine On Checks 150
Miscellaneous—Troubleshooting 154
Troubleshooting Procedure 154
Engine 154
Electrical System 157
Hydraulic System 160
Hydrostatic Transmission 160
Gauges and Indicators 161
Access Diagnostic Trouble Codes (DTCs) 162
Engine Control Unit (ECU) Diagnostic Trouble Codes 164
Monitor Display Unit (MDU) Diagnostic Trouble Codes 165
Transmission Controller Unit (TCU) Diagnostic Trouble Codes 166
Miscellaneous—Storage 170
Prepare Machine for Storage 170
Avoid Track Damage 170
Monthly Storage Procedure 170
Miscellaneous—Machine Numbers 172
Record Product Identification Number (PIN) 172
Record Engine Serial Number 172
Keep Machines Secure 172
Keep Proof of Ownership 172
Miscellaneous—Specifications 174
700J Crawler Dozer Dimensions 174
700J Crawler Dozer Specifications 176
700J Crawler Dozer Weights 179
700J Dozer Drain and Refill Capacities 179
4000S Winch 180
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 16
Section 1-4 19
Section 1-5 21
Section 2-1 23
Section 2-2 34
Section 3-1 65
Section 3-2 75
Section 3-3 79
Section 3-4 83
Section 3-5 89
Section 3-6 90
Section 3-7 92
Section 3-8 102
Section 3-9 110
Section 3-10 113
Section 4-1 114
Section 4-2 140
Section 4-3 154
Section 4-4 170
Section 4-5 172
Section 4-6 174

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