John Deere 700J-II Crawler Dozer Operator’s Manual – PDF DOWNLOAD

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John Deere 700J-II Crawler Dozer Operator’s Manual – PDF DOWNLOAD

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John Deere 700J-II Crawler Dozer Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 700J-II Crawler Dozer Operator’s Manual – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 31
Operate Only If Qualified 32
Wear Protective Equipment 32
Avoid Unauthorized Machine Modifications 32
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 33
Avoid High-Pressure Oils 34
Work In Ventilated Area 34
Avoid Static Electricity Risk When Refueling 34
High Debris Applications 35
Prevent Fires 35
In Case of Machine Fire 36
Prevent Battery Explosions 36
Handle Chemical Products Safely 37
Handle Starting Fluid Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 37
Prepare for Emergencies 38
Clean Debris from Machine 38
Add Cab Guarding for Special Uses 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Prevent Unintended Machine Movement 40
Avoid Work Site Hazards 40
Keep Riders Off Machine 41
Avoid Backover Accidents 41
Avoid Machine Tip Over and Machine Damage 42
Use Special Care When Operating 42
Inspect and Maintain ROPS 42
Travel Safely 43
Prevent Acid Burns 43
Add and Operate Attachments Safely 44
Safety—Maintenance Precautions 45
Park and Prepare for Service Safely 45
Service Machines Safely 45
Service Cooling System Safely 45
Remove Paint Before Welding or Heating 45
Make Welding Repairs Safely 46
Drive Metal Pins Safely 46
Use Proper Lifting Equipment 46
Safety—Safety Signs 48
Safety Signs 48
Operation—Operator’s Station 50
Instrument Panel 50
Instrument Panel Functions 50
Warm-Up Indicator 52
Air Conditioning and Cab Heater 53
Windshield Wiper and Washer Controls 53
Horn Switch 54
Operating Cab Lights 54
Side Windows—Secondary Exits 54
Adjust Deluxe Mechanical Suspension Seat—If Equipped 55
Adjust Air Suspension Seat—If Equipped 56
Adjust Armrest 56
Battery Disconnect Switch 57
Under-Seat Heater—If Equipped 57
Fire Extinguisher 58
Operation—Operating The Machine 59
Before Starting Work 59
Inspect Machine Daily Before Starting 59
Battery Disconnect Switch 60
Check Instruments Before Starting 61
Engine Break-In Period 62
Starting the Engine 63
Using Coolant Heater—If Equipped 65
Engine Warm-Up 65
Cold Weather Warm-Up 65
Operating in Water and Mud 65
Operating on Steep Hills 66
Service ADVISOR™ Remote (SAR) Software Delivery Process 66
Transmission Control Lever (TCL) 66
Driving the Machine 66
Steering the Machine 67
Using Engine Speed Control Knob 68
Travel Speed Using Transmission Control Lever (TCL) 68
Foot Pedal 69
Using Park Lock Lever 70
Hydraulic Pilot Enable Switch/Hydraulic Accumulator Discharge—EH Machines Only 70
Stopping the Machine 71
Parking the Machine 71
Economy (ECO) Mode Operation 71
Blade Pitch Operation 71
Blade Pitch Linkage Adjustment 72
Operating Blade 72
Tilting Blade 73
Angling Blade 73
Avoid Track Damage 74
Blade Control Lever—Operation 74
Ripper Control Lever—If Equipped 75
Operating 4000S Winch—If Equipped 77
Fasten Cable to Winch Drum—4000S Series 77
Winch Free Spool Drag Adjustment 81
Loading Machine on a Trailer 81
Loading Machine with Crane—If Equipped With Lift Kit 82
Releasing Park Brake to Tow the Machine 82
Standard Display Monitor (SDM) Main Menu 85
Standard Display Monitor (SDM) Main Menu—Codes 85
Standard Display Monitor (SDM) Main Menu—Codes—Active Codes 85
Standard Display Monitor (SDM) Main Menu—Codes—Stored Codes 85
Standard Display Monitor (SDM) Main Menu—Machine Settings 86
Standard Display Monitor (SDM) Main Menu—Machine Settings—Transmission 86
Standard Display Monitor (SDM) Main Menu—Machine Settings—Hydraulics (EH Machines Only) 87
Standard Display Monitor (SDM) Main Menu—Machine Settings—ECO Mode 87
Standard Display Monitor (SDM) Main Menu—Machine Settings—Brake Mode 88
Standard Display Monitor (SDM) Main Menu—Machine Settings—Controller Info 88
Standard Display Monitor (SDM) Main Menu—Machine Settings—Job Timer 88
Standard Display Monitor (SDM) Main Menu—Machine Settings—Track Info 89
Standard Display Monitor (SDM) Main Menu—Diagnostic 89
Standard Display Monitor (SDM) Main Menu—Diagnostic—Live Values 89
Standard Display Monitor (SDM) Main Menu—Monitor 90
Standard Display Monitor (SDM) Main Menu—Monitor—Units 90
Standard Display Monitor (SDM) Main Menu—Monitor—Contrast 90
Maintenance—Machine 92
Required Emission-Related Information 92
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 92
Diesel Fuel 92
Lubricity of Diesel Fuel 93
Handling and Storing Diesel Fuel 94
Biodiesel Fuel 94
Testing Diesel Fuel 96
Supplemental Diesel Fuel Additives 96
Fuel Filters 96
Minimizing the Effect of Cold Weather on Diesel Engines 96
Diesel Engine Break-In™ Oil 97
Diesel Engine Oil — Tier 3 and Stage IIIA 98
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines 99
Diesel Engine Oil Service Interval for Operation at High Altitude 100
Oil Filters 101
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 101
Water Quality for Mixing with Coolant Concentrate 102
Operating in Warm Temperature Climates 103
Testing Coolant Freeze Point 103
Disposing of Coolant 104
Alternative and Synthetic Lubricants 104
Lubricant Storage 105
Mixing of Lubricants 105
Hydraulic and Hydrostatic Oil 105
Track Rollers, Front Idler, Track Frame Pivot Oil and Carrier Roller Oil 106
Final Drive Oil 107
Winch Oil 107
Multipurpose Extreme Pressure (EP) Grease 108
Maintenance—Periodic Maintenance 109
Service Machine at Specified Intervals 109
Check the Hour Meter Regularly 109
Prepare Machine for Maintenance 109
Fuel Tank 109
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 109
Service Intervals 110
Required Parts 111
Maintenance—As Required 113
Inspect Serpentine Belt 113
Check and Clean Engine Air Filter Pre-Cleaner 113
Replace Primary and Secondary Engine Air Filter Elements 113
Check Air Cleaner Dust Unloader Valve 114
Check and Drain Primary Fuel Filter and Water Separator 115
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 115
Check Track Sag 117
Adjust Track Sag 117
Inspect and Clean Cooling Package 119
Inspect or Replace Cab Fresh Air Filter 120
Inspect or Replace Cab Recirculation Air Filter 120
Check and Fill Windshield Washer Fluid 120
Maintenance—Every 10 Hours or Daily 122
Check Coolant Level 122
Lubricate Right, Left, and Center Crossbar Pivots 122
Lubricate Dozer Linkage 123
Check Engine Oil Level 124
Check Hydraulic Oil Level 125
Check Hydrostatic Transmission Oil Level 125
Maintenance—Every 50 Hours 127
Lubricate Ripper—If Equipped 127
Maintenance—Every 250 Hours 128
Check Final Drive Oil Level 128
Take Engine Oil Sample 128
Maintenance—Every 500 Hours 129
Drain and Refill Engine Oil and Replace Filter 129
Replace Primary Fuel Filter 130
Replace Final Fuel Filter 130
Replace Auxiliary Fuel Filter 131
Drain Water and Sediment From Fuel Tank 132
Check Battery Electrolyte Level and Terminals 132
Blade Pivot Shim Adjustment 134
Replace Winch Oil Filter—If Equipped 135
Take Fluid Samples 137
Maintenance—Every 1000 Hours 138
Drain and Refill Final Drive Oil 138
Check Track Frame Pivot Shaft Bushing Oil Level 138
Drain and Refill Winch Oil and Replace Filter—If Equipped 139
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 141
Check Coolant Condition 141
Check Air Intake Hose 142
Replace Cab Fresh Air and Recirculation Filters 142
Maintenance—Every 2000 Hours 144
Check and Adjust Engine Valve Lash 144
Drain and Refill Hydraulic Oil and Replace Filter 144
Drain and Refill Hydrostatic Transmission Oil and Replace Filter 145
Clean Engine Crankcase Ventilation Tube 147
Replace Fuel Tank Breather 147
Maintenance—Every 6000 Hours 149
Drain and Refill Engine Cooling System 149
Miscellaneous—Machine 151
Opening and Closing the Grille 151
Blade Installation—Initial 151
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 154
Precautions for Alternator and Regulator 154
Using Booster Batteries—24-Volt System 154
Using Battery Charger 156
Handling, Checking and Servicing Batteries Carefully 156
Replacing Batteries 158
Removing Batteries 159
Welding on Machine 160
Keep Electronic Control Unit Connectors Clean 160
JDLink™ Machine Monitoring System (MMS)—If Equipped 160
Fuse and Relay Specifications 160
Lubricating Door Latches 162
Check Air Conditioner Refrigerant Level—If Equipped 162
Track Sag General Information 163
Check and Adjust Idler Vertical Movement 163
Checking Track Carrier Roller Oil Level 165
Check Front Idler Oil Level 165
Adding Oil to Track Roller 166
Do Not Service Control Valves, Cylinders, Pumps, or Motors 166
Keep ROPS Installed Properly 166
Checking Track Shoe Cap Screw Torque 167
Hardware Torque Specifications 168
Unified Inch Bolt and Screw Torque Values 168
Metric Bolt and Screw Torque Values 169
Miscellaneous—Operational Checkout 171
Operational Checkout 171
Operational Checks—Key Switch OFF, Engine OFF 171
Operational Checks—Key Switch ON, Engine OFF 172
Operational Checks—Key Switch ON, Engine ON 175
Miscellaneous—Troubleshooting 180
Troubleshooting Procedure 180
Engine 180
Electrical System 183
Hydraulic System 186
Hydrostatic Transmission 186
Gauges and Indicators 187
Access Diagnostic Trouble Codes (DTCs) 188
Miscellaneous—Storage 190
Prepare Machine for Storage 190
Avoid Track Damage 190
Monthly Storage Procedure 190
Miscellaneous—Machine Numbers 192
Record Product Identification Number (PIN) 192
Record Engine Serial Number 192
Keep Proof of Ownership 192
Keep Machines Secure 192
Miscellaneous—Specifications 194
700J-II Crawler Dozer Dimensions 194
700J-II Crawler Dozer Specifications 195
700J-II Crawler Dozer Weights 197
700J-II Dozer Drain and Refill Capacities 197
700J-II Parallelogram Ripper 198
4000S Winch 199
Eurasian Economic Union 200
Machine Design Life 200
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 45
Section 1-5 48
Section 2-1 50
Section 2-2 59
Section 3-1 92
Section 3-2 109
Section 3-3 113
Section 3-4 122
Section 3-5 127
Section 3-6 128
Section 3-7 129
Section 3-8 138
Section 3-9 144
Section 3-12 149
Section 4-1 151
Section 4-2 171
Section 4-3 180
Section 4-4 190
Section 4-5 192
Section 4-6 194

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