John Deere 703JH 753JH & 759JH Harvester Operator’s Manual PDF

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John Deere 703JH 753JH & 759JH Tracked Harvester Operator’s Manual OMT288784 – PDF DOWNLOAD

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John Deere 703JH 753JH & 759JH Tracked Harvester Operator’s Manual OMT288784 – PDF DOWNLOAD

• P/N: OMT288784_60
• Language: English
• Division: Forestry
• Product Lines: Tracked Harvesters
• Publication Type: Operator’s Manuals
• Associated Models: 703JH, 753JH, 759JH
• Series: J SERIES
• Serial: PIN: 1T0703JH_ C220453—, PIN: 1T0753JH C220453—, PIN: 1T0759JH _C220453—
• Additional Information: For complete service information also see: PC10229, PC10231, PC10233, T288676

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 703JH 753JH & 759JH Tracked Harvester Operator’s Manual OMT288784 – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Work In Ventilated Area 23
Prevent Fires 23
In Case of Machine Fire 24
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Prepare for Emergencies 25
Clean Debris from Machine 26
Control Pattern 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 27
Operate Machine Safely 28
Avoid Machine Tip Over 29
Avoid Work Site Hazards 29
Keep Riders Off Machine 30
Use Care When Swinging Machine 30
Operate Booms With Care 30
Avoid Backover Accidents 31
Operating On Slopes 31
Add and Operate Attachments Safely 31
Travel Safely 31
Avoid Power Lines 32
Inspect and Maintain ROPS 32
Saw Chain Hazard 33
Safety—Maintenance Precautions 34
Park and Prepare for Service Safely 34
Service Machines Safely 34
Service Cooling System Safely 34
Remove Paint Before Welding or Heating 35
Make Welding Repairs Safely 35
Drive Metal Pins Safely 35
Prevent Acid Burns 36
Service Accumulator Systems Safely 36
Chain Shot Guard Inspection 37
Safety—Safety Signs 39
Replace Safety Signs 39
Safety Signs 40
Operation—Operator’s Station 42
Operator Controls and Instruments 42
Gauge Panel Functions 44
Diagnostic Display Unit (DDU) Functions 45
Diagnostic Display Unit (DDU) Operation 46
Side Console 47
Joystick (Multi-Function Control Lever)—Right Hand 48
Joystick (Multi-Function Control Lever)—Left Hand 48
TimberRite™ System 49
Upper Control Panel 50
Track Drive Foot Pedals 51
Start Aid Panel 51
Pilot Shutoff 51
Engine Configuration Data 52
Diagnostic Trouble Codes (DTC) 52
Engine Diagnostic Trouble Codes (DTC) 52
Setup 1-Up Display 53
Setup 4-Up Display 54
Adjust Backlight 55
Adjust Contrast 55
Selecting Units of Measurement 55
Battery Converter 56
Fuse Panel 56
Electrical Box 58
Cab Heater and Air Conditioner 60
Dome Light 61
Operator’s Seat Adjustment 61
Compact Disc Player and Radio 62
Rear Window Secondary Exit 62
Skylight Secondary Exit 63
Cab Door Handles 65
Fire Extinguisher 66
Fire Extinguisher Access Ports 66
Fire Suppression System Time Delay—If Equipped 67
Cab Door Stop 67
Handholds 68
Engine Enclosure Door Ladder 69
Cab Ladder—759JH Only 69
Engine Enclosure Door 70
Open and Close Enclosure Door Hand Pump 71
Operation—Operating the Machine 72
Before Starting Work 72
Off Level Operation 72
Inspect Machine Daily Before Starting 73
Engine Break-In Period 73
Before Starting Engine 74
Normal Starting Procedure — Above 0°C (32°F) 74
Cold Weather Starting—Below 0°C (32°F) 75
Cold Weather Start Aid—If Equipped 76
Hydraulic Warm-up Procedure 77
Swing Park Brake Switch 80
Stopping Procedure 80
Operating the Track Drive 81
Extend Undercarriage Life 83
Operating the Implements—General 83
Joystick (Multi-Function Control Lever)—Left Hand 84
Joystick (Multi-Function Control Lever)—Right Hand 87
Lowering Boom With Engine Stopped 91
Preparation of Machine Before Leaving for Cutting Area 92
Felling Technique 93
Attachment 93
Towing Machine 93
Loading Machine On Trailer 94
Tiedown Points 95
Lifting 96
Maintenance—Machine 97
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 97
Hydraulic Oil 98
Enclosure Door Pump Oil 99
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 99
Diesel Engine Oil—Tier 2 and Stage II Engines 100
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 101
Track Drive Oil 102
Swing Drive Gear Case Oil 103
Pump Drive Gear Case Oil 103
Diesel Fuel 104
Lubricity of Diesel Fuel 105
Handling and Storing Diesel Fuel 105
Biodiesel Fuel 106
Testing Diesel Fuel 107
Minimizing the Effect of Cold Weather on Diesel Engines 108
Multipurpose Extreme Pressure (EP) Grease 109
Alternative and Synthetic Lubricants 109
Lubricant Storage 109
Mixing of Lubricants 110
Checking Windows Regularly 110
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 111
Drain Intervals for Diesel Engine Coolant 112
John Deere COOL-GARD™ II Coolant Extender 112
Supplemental Coolant Additives 113
Operating in Warm Temperature Climates 113
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 114
Testing Diesel Engine Coolant 115
Disposing of Coolant 115
Maintenance—Periodic Maintenance 116
Engine Identification 116
Service Machine at Specified Intervals 116
Check the Hour Meter Regularly 116
Prepare Machine for Maintenance 117
Machine Service Position—Attachment 117
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 117
Use Correct Fuels and Lubricants 118
Service Lights 118
Engine Service Light Adjustment 119
Enclosure Doors and Access Openings 120
Fuel Tank 121
Service Intervals 122
Required Parts 124
Maintenance—As Required 126
Inspect Serpentine Belt 126
Change Engine Air Filter Elements 127
Check and Clean Cab Fresh Air Filter 128
Check and Clean Cab Air Recirculation Filter 129
Check Coolant 130
Inspect Undercarriage Frame Joints 131
Maintenance—Every 10 Hours or Daily 132
Lubricate Hoist (Boom) Joints and Cylinder Ends 132
Check Coolant Level 132
Check and Clean Radiator Pre-Screen, Coolers, and Condenser Fins 133
Fire Suppression System—If Equipped 134
Check Engine Oil Level 135
Check and Drain Fuel/Water Separator 135
Check and Drain Auxiliary Fuel Filter/Water Separator—If Equipped 136
Check Pump Drive Gear Case Oil Level 136
Check Swing Drive Gear Case Oil Level 136
Check Hydraulic Oil Level 137
Check Fire Extinguisher 137
Check Track Sag 138
Adjust Track Sag 138
Lubricate Swing Pinion and Bearing 139
Lubricate Leveler—759JH Only 140
Chain Shot Guard Inspection 141
Maintenance—Every 100 Hours 143
Check Track Drive Planetary Oil Level 143
Lubricate Door Hinges 143
Lubricate Latches and Knobs on Secondary Exit 144
Check Skylight Latch Tension 145
Check Engine RPM 145
Check Oil Level in Track Idler Assembly 146
Lubricate Swing Gear Case Bearing 146
Lubricate Rotary Manifold—759JH Only 146
Maintenance—Initial Service 250 Hours 147
Change Engine Break-In Oil and Oil Filter 147
Change Pump Drive Gear Case Oil 148
Change Swing Drive Gear Case Oil 148
Check Hydraulic Pressures 148
Change Track Drive Planetary Oil 149
Check Planetary and Sprocket Mounting Cap Screw Torque 149
Check Swing Bearing Cap Screw Torque 150
Check Lower Roller Mounting Cap Screw Torque 150
Check Initial Track Shoe Cap Screw Torque 151
Maintenance—Every 500 Hours 152
Take Fluid Samples 152
Change Engine Oil and Oil Filter 152
Change Fuel/Water Separator Filter 153
Change Auxiliary Fuel Filter/Water Separator—If Equipped 154
Change Final Fuel Filter 155
Check Battery Electrolyte Level and Terminals 156
Check Enclosure Door Pump Oil Level 157
Change Track Drive Planetary Oil 158
Maintenance—Every 1000 Hours 159
Change Pump Drive Gear Case Oil 159
Change Swing Drive Gear Case Oil 159
Check Coolant 159
Maintenance—Every 2000 Hours 160
Check and Adjust Engine Valve Clearance 160
Change Enclosure Door Pump Oil 161
Change Hydraulic Oil 163
Replace Hydraulic Oil Return Filters 163
Replace Hydraulic Breather Filter 164
Maintenance—Every 4000 Hours 165
Replace Crankshaft Damper 165
Maintenance—Every 6000 Hours 166
Drain and Refill Engine Coolant 166
Miscellaneous—Machine 169
Cooling System Fill and Deaeration Procedure 169
Clean Fuel Tank Inlet Screen 169
Drain Fuel Tank Sump 170
Check Air Intake Hoses 170
Bleed Fuel System 171
Clean Track Drive Planetaries 171
Do Not Service Control Valves, Cylinders, Pumps, or Motors 171
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 171
Precautions for Alternator and Regulator 172
Clean the Crankcase Vent Tube 172
Using Booster Batteries—24-Volt System 173
Handling, Checking, and Servicing Batteries Carefully 174
Using Battery Charger 175
Replacing Batteries 175
Removing and Installing Batteries 176
Fluid Sampling Test Ports—If Equipped 177
Welding On Machine 177
Storage Compartment 759JH Only 178
Clean Machine Regularly 178
Accessory Outlets 179
Adding 12—Volt Accessories 179
Hardware Torque Specifications 179
Unified Inch Bolt and Screw Torque Values 180
Metric Bolt and Screw Torque Values 181
Check Hydraulic Filters 182
Inspect for Hydraulic Oil Leaks 182
Perform Overall Visual Inspection 183
Check Hydraulic Pump Mounting Cap Screws 183
Lubricate Attachment 183
Check Cab Mounting Cap Screw Torque 183
Check Swing Gear Case Cap Screw Torque 184
Check Engine Mounting Cap Screw Torque 184
Check Rotary Manifold Cap Screw Torque—703JH and 753JH 185
Check Rotary Manifold Cap Screw Torque—759JH 186
Check Cooler Upper Isolator Mount Cap Screw Torque 186
Check Front Idler Cap Screw Torque 187
Check Track Drive Planetary and Motor Mounting Cap Screws 187
Track Sag General Information 187
Check Track Shoe Hardware 188
Miscellaneous—Operational Checkout 189
Operational Checkout 189
Diagnostic Trouble Code Check 189
Operational Checks—Key Switch OFF, Engine OFF 189
Operational Checks—Key Switch ON, Engine OFF 190
Operational Checks—Key Switch ON, Engine ON 199
Miscellaneous—Troubleshooting 221
Using Troubleshooting Charts 221
Engine 222
Electrical System 226
Hydraulic System 228
Miscellaneous—Storage 232
Prepare Machine for Storage 232
Monthly Storage Procedure 233
Miscellaneous—Machine Numbers 234
Record Product Identification Number (PIN) 234
Record Engine Serial Number 234
Record Travel Motor Serial Numbers 234
Record Hydraulic Pump Serial Number 235
Keep Proof of Ownership 235
Keep Machines Secure 236
Miscellaneous—Specifications 237
Engine Specifications 237
Drain and Refill Capacities 238
Working Ranges 703JH and 753JH 239
Working Ranges 759JH 243
Machine Specifications 703JH and 753JH 248
Machine Specifications 759JH 250
703JH Track Width—Lift Capacity 251
753JH Track Width—Lift Capacity 252
759JH Track Width—Lift Capacity 252
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 27
Section 1-4 34
Section 1-5 39
Section 2-1 42
Section 2-2 72
Section 3-1 97
Section 3-2 116
Section 3-3 126
Section 3-4 132
Section 3-5 143
Section 3-6 147
Section 3-7 152
Section 3-8 159
Section 3-9 160
Section 3-10 165
Section 3-11 166
Section 4-1 169
Section 4-2 189
Section 4-3 221
Section 4-4 232
Section 4-5 234
Section 4-6 237

S.V 04/24