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John Deere 724K 4WD Loader Operator Manual OMT231733 – PDF DOWNLOAD
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John Deere 724K 4WD Loader Operator Manual OMT231733 – PDF DOWNLOAD
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Description
John Deere 724K 4WD Loader Operator Manual OMT231733 – PDF DOWNLOAD
- P/N: OMT231733_04
- Language: English
- Division: Construction
- Product Lines: Loaders
- Publication Type: Operator’s Manuals
- Associated Models: 724K
- Serial: (-641522) ENGINE 6090HDW03, 6090HDW09
For complete service information also see: PC10061, T231736
TABLE OF CONTENTS:
John Deere 724K 4WD Loader Operator Manual OMT231733 – PDF DOWNLOAD
724K 4WD Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Conformity Marking 5
IMPORTANT 5
License Agreement for John Deere Software 6
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
FCC Notifications to User 18
John Deere Online Bookstore 18
Technical Information Feedback Form 19
Contents 21
Safety—Safety and Operator Conveniences 25
Safety and Operator Convenience Features 25
Safety—General Precautions 26
Recognize Safety Information 26
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 27
Avoid Unauthorized Machine Modifications 27
Add Cab Guarding for Special Uses 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Beware of Exhaust Fumes 29
Prevent Fires, Clean Debris From Machine 29
Clean Debris from Machine 30
Prevent Battery Explosions 30
Handle Chemical Products Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Prepare for Emergencies 31
Safety—Operating Precautions 32
Use Steps and Handholds Correctly 32
Start Only From Operator’s Seat 32
Use and Maintain Seat Belt 32
Prevent Unintended Machine Movement 33
Avoid Work Site Hazards 34
Use Special Care When Operating Loader 35
Keep Riders Off Machine 35
Avoid Backover Accidents 35
Avoid Machine Tip Over and Machine Damage 36
Operating on Slopes 36
Operating or Traveling On Public Roads 37
Inspect and Maintain ROPS 37
Add and Operate Attachments Safely 37
Safety—Maintenance Precautions 38
Park and Prepare for Service Safely 38
Service Cooling System Safely 38
Service Tires Safely 39
Remove Paint Before Welding or Heating 39
Make Welding Repairs Safely 40
Drive Metal Pins Safely 40
Safety—Safety Signs 41
Safety Signs 41
Operation—Operator’s Station 43
Levers—Two Function Hydraulic Control 43
Levers—Three Function Hydraulic Control 44
Levers—Four Function Hydraulic Control 45
Levers—Joystick Steering Control 46
Pedals 47
Advanced Display Unit (ADU) 48
Display Unit Functions 49
Sealed Switch Module (SSM) 52
Switch Module Functions 53
Display Unit—Normal Display 56
Display Unit—Main Menu 57
Display Unit—Main Menu—Codes 57
Display Unit—Main Menu—Codes—Active Codes 58
Display Unit—Main Menu—Codes—Stored Codes 58
Display Unit—Main Menu—Machine Settings 59
Display Unit—Main Menu—Machine Settings—Reverse Fan Cycle 60
Display Unit—Main Menu—Machine Settings—Camera Mode 60
Display Unit—Main Menu—Machine Settings—Job Timer 60
Display Unit—Main Menu—Machine Settings—Stopwatch 60
Display Unit—Main Menu—Machine Settings—Ride Control—If Equipped 61
Display Unit—Main Menu—Machine Settings—Quick Shift 61
Display Unit—Main Menu—Machine Settings—Counters 61
Display Unit—Main Menu—Diagnostics 62
Display Unit—Main Menu—Diagnostics—Machine ID 62
Display Unit—Main Menu—Diagnostics—Battery Monitor 63
Display Unit—Main Menu—Diagnostics—Engine Sensors 63
Display Unit—Main Menu—Diagnostics—Transmission Sensors 63
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 64
Display Unit—Main Menu—Diagnostics—Machine Sensors 64
Display Unit—Main Menu—Diagnostics—FNR Selector 64
Display Unit—Main Menu—Diagnostics—Cab Switches 65
Display Unit—Main Menu—Diagnostics—Switch Module 65
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped 65
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 66
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 66
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 67
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 67
Display Unit—Main Menu—Payload Scale—If Equipped 68
Display Unit—Main Menu—Payload Scale—Long Total 68
Display Unit—Main Menu—Payload Scale—Display Units 68
Display Unit—Main Menu—Payload Scale—Auto Add 68
Display Unit—Main Menu—Payload Scale—Diagnostics 69
Display Unit—Main Menu—Payload Scale—Setup 69
Display Unit—Main Menu—Monitor Settings 69
Display Unit—Main Menu—Security 70
Display Unit—Main Menu—Security—Security 70
Display Unit—Main Menu—Security—Change Owner PIN 71
Display Unit—Main Menu—Security—Manage Operator PINs 71
Display Unit—Main Menu—Security—Manage Transport PIN 72
Display Unit—Main Menu—Security—Delayed Operator Logout 72
Horn Button 73
Turn Signals 73
Tilt Steering Column Adjustment 74
Joystick Steering Armrest Adjustment— if Equipped 74
Air Conditioner and Heater Operation 75
Opening and Securing Side Door 76
Opening Side Window/Secondary Exit 77
Opening Rear Side Window 77
Seat Adjustment 78
Operation—Operating the Machine 79
Inspect Machine Daily Before Starting 79
Engine Break-In Period 80
Minimizing the Effect of Cold Weather on Diesel Engines 81
Engine Block Heater—If Equipped 81
Check Instruments Before Starting 82
Starting the Engine 83
Starting Fluid (Cold Weather Starting Aid)—If Equipped 85
Warmup 85
Cold Weather Warmup 86
Automatic Idle and Automatic Shutdown 86
Neutral Lock 87
Park Brake Switch 88
Shifting the Transmission 89
Joystick Bucket and Boom Control 91
Two Lever Bucket and Boom Control 92
Auxiliary Control 92
Joystick Steering Control—If Equipped 94
Ride Control—If Equipped 96
Secondary Steering—If Equipped 98
Differential Lock Operation 98
Counter Switch Operation 99
Rear Camera and Radar Object Detection System (RODS)—If Equipped 100
Embedded Payload Scale—If Equipped 102
Security System 106
Boom Height Kickout Adjustment 106
Return-to-Carry Kickout Adjustment 107
Return-to-Dig Adjustment for Z-Bar Linkage 107
Operating Loader Coupler—If Equipped 109
Using the Loader Bucket 109
Backdragging 111
Fork Attachment 112
Operating in Water and Mud 113
Parking the Machine 114
Loading Machine on a Trailer 115
Towing Procedure 117
Lifting the Machine 119
Maintenance—Machine 121
Diesel Fuel 121
Lubricity of Diesel Fuel 122
Handling and Storing Diesel Fuel 122
Biodiesel Fuel 123
Testing Diesel Fuel 124
Minimizing the Effect of Cold Weather on Diesel Engines 125
Low Sulfur Diesel Fuel Conditioner 126
Alternative and Synthetic Lubricants 126
Diesel Engine Break-In™ Oil 126
Diesel Engine Oil—Tier 3 and Stage III A Engines 127
Diesel Engine Oil—Tier 2 and Stage II Engines 128
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines 129
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 130
Transmission, Park Brake, and Axle Oil 130
Hydraulic Oil 131
Grease 132
Lubricant Storage 132
Mixing of Lubricants 132
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 133
Drain Intervals for Diesel Engine Coolant 134
John Deere COOL-GARD™ II Coolant Extender 134
Supplemental Coolant Additives 134
Operating in Warm Temperature Climates 135
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 135
Testing Diesel Engine Coolant 136
Maintenance—Periodic Maintenance 137
Engine Identification 137
Service Machine at Specified Intervals 140
Check Hour Meter Regularly 140
Prepare Machine for Maintenance 141
Frame Locking Bar 142
Boom Lock 143
Engine Service Doors and Side Shields 144
Cooling System Doors 145
Fuel Tank 146
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 146
Service Intervals 147
Required Parts 149
Maintenance—As Required 151
Inspect Tires and Check Pressure 151
Tire Pressures 152
Check Wheel Bolt Torque 154
Inspect Engine Air Cleaner Elements 155
Inspect Air Conditioner Compressor and Alternator Belt 157
Clean Cooler Cores 158
Check Windshield Washer Fluid Level 159
Drain Water From Primary Fuel Filter 159
Drain Water from Final Fuel Filter 159
Drain Water From Auxiliary Fuel Filter/Water Separator—If Equipped 160
Replace Fast Fill Fuel Breather—If Equipped 160
Check and Clean or Replace Cab Fresh Air Filter 161
Check and Clean or Replace Cab Recirculating Air Filter 162
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 163
Check Coolant 164
Maintenance—Every 10 Hours or Daily 165
Check Coolant Level in Surge Tank 165
Check and Clean or Replace Air Cleaner Dust Unloader Valve 165
Check Engine Oil Level 166
Check Hydraulic System Oil Level 166
Check Transmission Oil Level 167
Inspect Outer Pin Seals 168
Maintenance—Every 100 Hours 169
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 169
Maintenance—Initial Service – 250 Hours 170
Drain and Refill Engine Oil and Replace Filter 170
Drain and Refill Front and Rear Axle Oil 171
Replace Axle Oil Filters—If Equipped 172
Maintenance—Every 250 Hours 173
Take Engine Oil Sample 173
Maintenance—Every 500 Hours 174
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 174
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 175
Check Battery Water Level and Terminals 176
Drain and Refill Engine Oil and Replace Filter 178
Replace In-Line Fuel Strainer 178
Replace Primary Fuel Filter 179
Replace Final Fuel Filter 180
Replace Auxiliary Fuel Filter/Water Separator—If Equipped 180
Replace Fast Fill Fuel Breather Filter—If Equipped 181
Replace Hydraulic Reservoir Breather Filter 181
Check Park Brake Oil Level 181
Lubricate Front and Rear Shaft Seals on Park Brake 182
Check Front and Rear Axle Oil Level 182
Check Ride Control Accumulator—If Equipped 183
Take Fluid Samples 183
Maintenance—Every 1000 Hours 184
Replace Air Cleaner Dust Unloader Valve 184
Replace Engine Air Cleaner Elements 185
Clean Engine Crankcase Vent Tube 185
Lubricate Frame Hinge Pivots 186
Drain and Refill Park Brake Oil 186
Replace Axle Oil Filters—If Equipped 187
Check Coolant 187
Maintenance—Every 2000 Hours 188
Replace Outer Pin Seals 188
Drain and Refill Transmission Oil and Replace Filter 189
Drain and Refill Front and Rear Axle Oil 191
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 192
Lubricate Front and Rear Axle Shaft Seals 192
Adjust Engine Valve Lash (Clearance) 192
Rerun Transmission Clutch Calibration 193
Maintenance—Every 4000 Hours 194
Clean Hydraulic Pump Case Drain Screen 194
Clean Hydraulic System Fill Strainer 196
Replace Hydraulic System Return Filter 196
Drain and Refill Hydraulic System Oil 197
Replace Crankshaft Dampener 198
Maintenance—Every 5000 Hours 199
Inspect Driveline Damper 199
Maintenance—Every 6000 Hours 200
Drain Cooling System 200
Refill Cooling System 201
Miscellaneous—Machine 202
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 202
Check Air Inlet Cover 202
Inspect Fuel Tank Vent Hose and Breather 203
Bleed Fuel System 203
Check Fire Extinguisher—If Equipped 203
Precautions for Alternator and Regulator 204
Handle Batteries Safely 205
Using Booster Batteries—24-Volt System 206
Using Battery Charger 207
Battery Disconnect Switch 208
Replacement Batteries 208
Remove and Install Batteries 209
12-Volt Auxiliary Power Outlet—If Equipped 210
JDLink Machine Monitoring System (MMS)—If Equipped 210
Fuse Identification and Replacement 211
Replacing Halogen Bulbs 213
Fluid Sampling Test Ports—If Equipped 213
Air Conditioner System Service 215
External Service Brake Inspection 216
Clean Oil Coolers, Charge Air Cooler, and Radiator 216
Welding On Machine 217
Service Recommendations For Snap-To-Connect (STC®) Fittings 217
Do Not Service Control Valves, Cylinders, Pumps, or Motors 218
Replacing Bucket Teeth—TK Series 218
Hardware Torque Specifications 219
Keep ROPS Installed Properly 219
Unified Inch Bolt and Screw Torque Values 220
Metric Bolt and Screw Torque Values 221
Miscellaneous—Operational Checkout 222
Operational Checkout 222
Miscellaneous—Troubleshooting 246
Troubleshooting Procedure 246
Engine 247
Transmission 249
Differential And Axle 251
Service Brake 252
Driveline 252
Park Brake 253
Hydraulic System 254
Steering 255
Air Conditioning System 256
Heater System 257
Miscellaneous—Storage 258
Prepare Machine For Storage 258
Monthly Storage Procedure 258
Miscellaneous—Machine Numbers 260
Record Product Identification Number (PIN) 260
Record Engine Serial Number 261
Record Transmission Serial Number 262
Record Hydraulic Pump Serial Number 262
Record Axle Serial Number 262
Keep Proof of Ownership 262
Keep Machines Secure 263
Miscellaneous—Specifications 264
Engine Specifications 264
Drain and Refill Capacities 265
Standard Z-Bar Specifications 266
High Lift Z-Bar Specifications 268
Travel Speeds 269
Page Number 25
Section 1-1 25
Section 1-2 26
Section 1-3 32
Section 1-4 38
Section 1-5 41
Section 2-1 43
Section 2-2 79
Section 3-1 121
Section 3-2 137
Section 3-3 151
Section 3-4 165
Section 3-5 169
Section 3-6 170
Section 3-7 173
Section 3-8 174
Section 3-9 184
Section 3-10 188
Section 3-11 194
Section 3-12 199
Section 3-13 200
Section 4-1 202
Section 4-2 222
Section 4-3 246
Section 4-4 258
Section 4-5 260
Section 4-6 264
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Conformity Marking 5
IMPORTANT 5
License Agreement for John Deere Software 6
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
FCC Notifications to User 18
John Deere Online Bookstore 18
Technical Information Feedback Form 19
Contents 21
Safety—Safety and Operator Conveniences 25
Safety and Operator Convenience Features 25
Safety—General Precautions 26
Recognize Safety Information 26
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 27
Avoid Unauthorized Machine Modifications 27
Add Cab Guarding for Special Uses 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Beware of Exhaust Fumes 29
Prevent Fires, Clean Debris From Machine 29
Clean Debris from Machine 30
Prevent Battery Explosions 30
Handle Chemical Products Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Prepare for Emergencies 31
Safety—Operating Precautions 32
Use Steps and Handholds Correctly 32
Start Only From Operator’s Seat 32
Use and Maintain Seat Belt 32
Prevent Unintended Machine Movement 33
Avoid Work Site Hazards 34
Use Special Care When Operating Loader 35
Keep Riders Off Machine 35
Avoid Backover Accidents 35
Avoid Machine Tip Over and Machine Damage 36
Operating on Slopes 36
Operating or Traveling On Public Roads 37
Inspect and Maintain ROPS 37
Add and Operate Attachments Safely 37
Safety—Maintenance Precautions 38
Park and Prepare for Service Safely 38
Service Cooling System Safely 38
Service Tires Safely 39
Remove Paint Before Welding or Heating 39
Make Welding Repairs Safely 40
Drive Metal Pins Safely 40
Safety—Safety Signs 41
Safety Signs 41
Operation—Operator’s Station 43
Levers—Two Function Hydraulic Control 43
Levers—Three Function Hydraulic Control 44
Levers—Four Function Hydraulic Control 45
Levers—Joystick Steering Control 46
Pedals 47
Advanced Display Unit (ADU) 48
Display Unit Functions 49
Sealed Switch Module (SSM) 52
Switch Module Functions 53
Display Unit—Normal Display 56
Display Unit—Main Menu 57
Display Unit—Main Menu—Codes 57
Display Unit—Main Menu—Codes—Active Codes 58
Display Unit—Main Menu—Codes—Stored Codes 58
Display Unit—Main Menu—Machine Settings 59
Display Unit—Main Menu—Machine Settings—Reverse Fan Cycle 60
Display Unit—Main Menu—Machine Settings—Camera Mode 60
Display Unit—Main Menu—Machine Settings—Job Timer 60
Display Unit—Main Menu—Machine Settings—Stopwatch 60
Display Unit—Main Menu—Machine Settings—Ride Control—If Equipped 61
Display Unit—Main Menu—Machine Settings—Quick Shift 61
Display Unit—Main Menu—Machine Settings—Counters 61
Display Unit—Main Menu—Diagnostics 62
Display Unit—Main Menu—Diagnostics—Machine ID 62
Display Unit—Main Menu—Diagnostics—Battery Monitor 63
Display Unit—Main Menu—Diagnostics—Engine Sensors 63
Display Unit—Main Menu—Diagnostics—Transmission Sensors 63
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 64
Display Unit—Main Menu—Diagnostics—Machine Sensors 64
Display Unit—Main Menu—Diagnostics—FNR Selector 64
Display Unit—Main Menu—Diagnostics—Cab Switches 65
Display Unit—Main Menu—Diagnostics—Switch Module 65
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped 65
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 66
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 66
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 67
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 67
Display Unit—Main Menu—Payload Scale—If Equipped 68
Display Unit—Main Menu—Payload Scale—Long Total 68
Display Unit—Main Menu—Payload Scale—Display Units 68
Display Unit—Main Menu—Payload Scale—Auto Add 68
Display Unit—Main Menu—Payload Scale—Diagnostics 69
Display Unit—Main Menu—Payload Scale—Setup 69
Display Unit—Main Menu—Monitor Settings 69
Display Unit—Main Menu—Security 70
Display Unit—Main Menu—Security—Security 70
Display Unit—Main Menu—Security—Change Owner PIN 71
Display Unit—Main Menu—Security—Manage Operator PINs 71
Display Unit—Main Menu—Security—Manage Transport PIN 72
Display Unit—Main Menu—Security—Delayed Operator Logout 72
Horn Button 73
Turn Signals 73
Tilt Steering Column Adjustment 74
Joystick Steering Armrest Adjustment— if Equipped 74
Air Conditioner and Heater Operation 75
Opening and Securing Side Door 76
Opening Side Window/Secondary Exit 77
Opening Rear Side Window 77
Seat Adjustment 78
Operation—Operating the Machine 79
Inspect Machine Daily Before Starting 79
Engine Break-In Period 80
Minimizing the Effect of Cold Weather on Diesel Engines 81
Engine Block Heater—If Equipped 81
Check Instruments Before Starting 82
Starting the Engine 83
Starting Fluid (Cold Weather Starting Aid)—If Equipped 85
Warmup 85
Cold Weather Warmup 86
Automatic Idle and Automatic Shutdown 86
Neutral Lock 87
Park Brake Switch 88
Shifting the Transmission 89
Joystick Bucket and Boom Control 91
Two Lever Bucket and Boom Control 92
Auxiliary Control 92
Joystick Steering Control—If Equipped 94
Ride Control—If Equipped 96
Secondary Steering—If Equipped 98
Differential Lock Operation 98
Counter Switch Operation 99
Rear Camera and Radar Object Detection System (RODS)—If Equipped 100
Embedded Payload Scale—If Equipped 102
Security System 106
Boom Height Kickout Adjustment 106
Return-to-Carry Kickout Adjustment 107
Return-to-Dig Adjustment for Z-Bar Linkage 107
Operating Loader Coupler—If Equipped 109
Using the Loader Bucket 109
Backdragging 111
Fork Attachment 112
Operating in Water and Mud 113
Parking the Machine 114
Loading Machine on a Trailer 115
Towing Procedure 117
Lifting the Machine 119
Maintenance—Machine 121
Diesel Fuel 121
Lubricity of Diesel Fuel 122
Handling and Storing Diesel Fuel 122
Biodiesel Fuel 123
Testing Diesel Fuel 124
Minimizing the Effect of Cold Weather on Diesel Engines 125
Low Sulfur Diesel Fuel Conditioner 126
Alternative and Synthetic Lubricants 126
Diesel Engine Break-In™ Oil 126
Diesel Engine Oil—Tier 3 and Stage III A Engines 127
Diesel Engine Oil—Tier 2 and Stage II Engines 128
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines 129
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 130
Transmission, Park Brake, and Axle Oil 130
Hydraulic Oil 131
Grease 132
Lubricant Storage 132
Mixing of Lubricants 132
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 133
Drain Intervals for Diesel Engine Coolant 134
John Deere COOL-GARD™ II Coolant Extender 134
Supplemental Coolant Additives 134
Operating in Warm Temperature Climates 135
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 135
Testing Diesel Engine Coolant 136
Maintenance—Periodic Maintenance 137
Engine Identification 137
Service Machine at Specified Intervals 140
Check Hour Meter Regularly 140
Prepare Machine for Maintenance 141
Frame Locking Bar 142
Boom Lock 143
Engine Service Doors and Side Shields 144
Cooling System Doors 145
Fuel Tank 146
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 146
Service Intervals 147
Required Parts 149
Maintenance—As Required 151
Inspect Tires and Check Pressure 151
Tire Pressures 152
Check Wheel Bolt Torque 154
Inspect Engine Air Cleaner Elements 155
Inspect Air Conditioner Compressor and Alternator Belt 157
Clean Cooler Cores 158
Check Windshield Washer Fluid Level 159
Drain Water From Primary Fuel Filter 159
Drain Water from Final Fuel Filter 159
Drain Water From Auxiliary Fuel Filter/Water Separator—If Equipped 160
Replace Fast Fill Fuel Breather—If Equipped 160
Check and Clean or Replace Cab Fresh Air Filter 161
Check and Clean or Replace Cab Recirculating Air Filter 162
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 163
Check Coolant 164
Maintenance—Every 10 Hours or Daily 165
Check Coolant Level in Surge Tank 165
Check and Clean or Replace Air Cleaner Dust Unloader Valve 165
Check Engine Oil Level 166
Check Hydraulic System Oil Level 166
Check Transmission Oil Level 167
Inspect Outer Pin Seals 168
Maintenance—Every 100 Hours 169
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 169
Maintenance—Initial Service – 250 Hours 170
Drain and Refill Engine Oil and Replace Filter 170
Drain and Refill Front and Rear Axle Oil 171
Replace Axle Oil Filters—If Equipped 172
Maintenance—Every 250 Hours 173
Take Engine Oil Sample 173
Maintenance—Every 500 Hours 174
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 174
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 175
Check Battery Water Level and Terminals 176
Drain and Refill Engine Oil and Replace Filter 178
Replace In-Line Fuel Strainer 178
Replace Primary Fuel Filter 179
Replace Final Fuel Filter 180
Replace Auxiliary Fuel Filter/Water Separator—If Equipped 180
Replace Fast Fill Fuel Breather Filter—If Equipped 181
Replace Hydraulic Reservoir Breather Filter 181
Check Park Brake Oil Level 181
Lubricate Front and Rear Shaft Seals on Park Brake 182
Check Front and Rear Axle Oil Level 182
Check Ride Control Accumulator—If Equipped 183
Take Fluid Samples 183
Maintenance—Every 1000 Hours 184
Replace Air Cleaner Dust Unloader Valve 184
Replace Engine Air Cleaner Elements 185
Clean Engine Crankcase Vent Tube 185
Lubricate Frame Hinge Pivots 186
Drain and Refill Park Brake Oil 186
Replace Axle Oil Filters—If Equipped 187
Check Coolant 187
Maintenance—Every 2000 Hours 188
Replace Outer Pin Seals 188
Drain and Refill Transmission Oil and Replace Filter 189
Drain and Refill Front and Rear Axle Oil 191
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 192
Lubricate Front and Rear Axle Shaft Seals 192
Adjust Engine Valve Lash (Clearance) 192
Rerun Transmission Clutch Calibration 193
Maintenance—Every 4000 Hours 194
Clean Hydraulic Pump Case Drain Screen 194
Clean Hydraulic System Fill Strainer 196
Replace Hydraulic System Return Filter 196
Drain and Refill Hydraulic System Oil 197
Replace Crankshaft Dampener 198
Maintenance—Every 5000 Hours 199
Inspect Driveline Damper 199
Maintenance—Every 6000 Hours 200
Drain Cooling System 200
Refill Cooling System 201
Miscellaneous—Machine 202
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 202
Check Air Inlet Cover 202
Inspect Fuel Tank Vent Hose and Breather 203
Bleed Fuel System 203
Check Fire Extinguisher—If Equipped 203
Precautions for Alternator and Regulator 204
Handle Batteries Safely 205
Using Booster Batteries—24-Volt System 206
Using Battery Charger 207
Battery Disconnect Switch 208
Replacement Batteries 208
Remove and Install Batteries 209
12-Volt Auxiliary Power Outlet—If Equipped 210
JDLink Machine Monitoring System (MMS)—If Equipped 210
Fuse Identification and Replacement 211
Replacing Halogen Bulbs 213
Fluid Sampling Test Ports—If Equipped 213
Air Conditioner System Service 215
External Service Brake Inspection 216
Clean Oil Coolers, Charge Air Cooler, and Radiator 216
Welding On Machine 217
Service Recommendations For Snap-To-Connect (STC®) Fittings 217
Do Not Service Control Valves, Cylinders, Pumps, or Motors 218
Replacing Bucket Teeth—TK Series 218
Hardware Torque Specifications 219
Keep ROPS Installed Properly 219
Unified Inch Bolt and Screw Torque Values 220
Metric Bolt and Screw Torque Values 221
Miscellaneous—Operational Checkout 222
Operational Checkout 222
Miscellaneous—Troubleshooting 246
Troubleshooting Procedure 246
Engine 247
Transmission 249
Differential And Axle 251
Service Brake 252
Driveline 252
Park Brake 253
Hydraulic System 254
Steering 255
Air Conditioning System 256
Heater System 257
Miscellaneous—Storage 258
Prepare Machine For Storage 258
Monthly Storage Procedure 258
Miscellaneous—Machine Numbers 260
Record Product Identification Number (PIN) 260
Record Engine Serial Number 261
Record Transmission Serial Number 262
Record Hydraulic Pump Serial Number 262
Record Axle Serial Number 262
Keep Proof of Ownership 262
Keep Machines Secure 263
Miscellaneous—Specifications 264
Engine Specifications 264
Drain and Refill Capacities 265
Standard Z-Bar Specifications 266
High Lift Z-Bar Specifications 268
Travel Speeds 269
Page Number 25
Section 1-1 25
Section 1-2 26
Section 1-3 32
Section 1-4 38
Section 1-5 41
Section 2-1 43
Section 2-2 79
Section 3-1 121
Section 3-2 137
Section 3-3 151
Section 3-4 165
Section 3-5 169
Section 3-6 170
Section 3-7 173
Section 3-8 174
Section 3-9 184
Section 3-10 188
Section 3-11 194
Section 3-12 199
Section 3-13 200
Section 4-1 202
Section 4-2 222
Section 4-3 246
Section 4-4 258
Section 4-5 260
Section 4-6 264
S.V 04/24
