John Deere 744 P 4WD Loader Operator’s Manual OMT461920X019 PDF

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John Deere 744 P 4WD Loader Operator’s Manual OMT461920X019 – PDF DOWNLOAD

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John Deere 744 P 4WD Loader Operator’s Manual OMT461920X019 – PDF DOWNLOAD

• P/N: OMT461920X019_43
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 744 P
• Serial Range: 1DW744PA_L_05963—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 744 P 4WD Loader Operator’s Manual OMT461920X019 – PDF DOWNLOAD

Contents 29
Safety-Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety-General Precautions 36
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 36
Recognize Safety Information 38
Follow Safety Instructions 38
Operate Only If Qualified 38
Wear Protective Equipment 39
Protect Against Noise 39
Avoid Unauthorized Machine Modifications 39
Inspect Machine 40
Stay Clear of Moving Parts 40
Avoid High-Pressure Oils and Fluids 40
Work In Ventilated Area 41
Avoid Static Electricity Risk When Refueling 41
High Debris Applications 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 43
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Exhaust Filter Ash Handling and Disposal 44
Prepare for Emergencies 44
Clean Debris from Machine 45
Add Cab Guarding for Special Uses 45
Safety-Operating Precautions 46
Use Steps and Handholds Correctly 46
Start Only From Operator’s Seat 46
Use and Maintain Seat Belt 46
Heated and Ventilated Operator’s Seat 47
Prevent Unintended Machine Movement 47
Avoid Work Site Hazards 48
Keep Riders Off Machine 48
Avoid Backover Accidents 49
Avoid Machine Tip Over and Machine Damage 49
Avoid Power Lines 50
Use Special Care When Operating Loader 50
Operating on Slopes 50
Operating or Traveling On Public Roads 51
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety-Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Service Accumulator Systems Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Service Tires Safely 56
Use Proper Lifting Equipment 56
Clean Exhaust Filter Safely 57
Safety-Safety Signs and Other Instructions 58
Safety Signs and Other Instructions 58
Operation-Operator’s Station 71
Using the Seat Belt 71
Levers—Hydraulic Controls and Joystick Steering 71
Pedals 72
Switch Module 1 (SM1) Functions 73
Primary Display Unit (PDU) Functions 78
Horn Button 86
Turn Signals 87
Joystick Steering Armrest Adjustment—If Equipped 87
Air Conditioner and Heater Operation 88
Counter Switch 89
Radio—If Equipped 90
Auxiliary Power Supply 94
Opening and Securing Side Door 95
Opening Side Window (Alternative Exit) 96
Seat Adjustment 97
Fire Extinguisher Mounting Location 99
Power Adjustable Mirrors—If Equipped 100
Dome Light 100
Operation-Operating the Machine 101
Before Starting Work 101
Operator Ability 101
Inspect Machine Daily Before Starting 102
Check Instruments Before Starting 103
Security System 104
Battery Disconnect Switch 104
Engine Break-In Period 105
Starting the Engine 106
Cold Weather Start Aid—Starting Fluid—If Equipped 108
Cold Weather Start Aid—Block Heater—If Equipped 109
Cold Weather Warm-Up 109
Automatic Idle and Automatic Shutdown 110
Park Brake Switch 111
Shifting the Transmission 112
Joystick Bucket and Boom Control 115
Two Lever Bucket and Boom Control 117
Auxiliary Control 118
Joystick Steering Control—If Equipped 119
Ride Control 120
Secondary Steering—If Equipped 121
Differential Lock Operation 122
Exhaust Filter 124
Selective Catalytic Reduction (SCR) System Overview 126
US EPA Qualified Emergency Use — SCR Derate Override Option 128
EU Qualified Emergency Use — SCR Derate Override Option 129
Service ADVISOR™ Remote (SAR) Software Delivery Process 130
Rear Camera and Radar Object Detection (ROD) System—If Equipped 131
Rear Digital Camera, Advanced Vision Systems (AVS), and Object Detection—If Equipped 134
EH Parallelism 135
Advanced Secondary Monitor—Display Settings 136
Counter Switch Operation—If Equipped 137
Boom Height Kickout Adjustment 138
Return-to-Carry Adjustment 139
Return-to-Dig Adjustment 139
Operating Loader Coupler—If Equipped 140
Using the Loader Bucket 141
Backdragging 142
Fork Attachment 143
Parking the Machine 144
Loading Machine on a Trailer 146
Towing-Recovery Procedure 149
Lifting the Machine 151
Driving the Machine 152
Operating in Water and Mud 152
Required Machine Stop Warning 152
Monitor Operation 154
Aftertreatment Indicators Overview 154
Primary Display Unit (PDU) 155
Main Menu 156
Main Menu—Display Settings 157
Main Menu—Diagnostics 158
Main Menu—Exhaust Filter 160
Main Menu—Exhaust Filter Auto Cleaning 160
Main Menu—Exhaust Filter Parked Cleaning 161
Main Menu—Exhaust Filter Emergency Override 162
Main Menu—Software Update 162
Main Menu—Calibrations—Electro-Hydraulic Valves 163
Main Menu—Calibrations—Implement Control Levers 164
Main Menu—Calibrations—Loader Position Sensors 165
Main Menu—Calibrations—Loader Linkage 165
Main Menu—Calibrations—Armrest Position Sensor 166
Main Menu—Calibrations—Transmission Clutches 166
Main Menu—Calibrations—Hydraulic Pressure Management (HPM) Valve 167
Main Menu—Calibrations—Brake Pedal 168
Main Menu—Calibrations—Steering Valves 168
Main Menu—Calibrations—Steering Stops 169
Main Menu—Calibrations—Articulation Angle Sensor 169
Main Menu—Machine Setup 170
Main Menu—Security 175
Main Menu—Machine Fan 177
Main Menu—Fuel Consumption 178
Main Menu—About 179
Main Menu—Job Timer 180
Main Menu—Camera—If Equipped 181
Main Menu—Payload Weighing—If Equipped 182
Main Menu—Tire Pressure Monitoring System (TPMS)—If Equipped 183
Main Menu—Attachments—If Equipped 184
Maintenance-Machine 185
Required Emission-Related Information 185
Diesel Fuel 185
Diesel Fuel Specifications 186
Lubricity of Diesel Fuel 186
Handling and Storing Diesel Fuel 186
Biodiesel Fuel 187
Testing Diesel Fuel 188
Supplemental Diesel Fuel Additives 188
Fuel Filters 188
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 189
Refilling Diesel Exhaust Fluid (DEF) Tank 190
Storing Diesel Exhaust Fluid (DEF) 191
Testing Diesel Exhaust Fluid (DEF) 191
Disposal of Diesel Exhaust Fluid (DEF) 192
Minimizing the Effect of Cold Weather on Diesel Engines 193
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 194
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 195
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 196
Diesel Engine Oil Service Interval for Operation at High Altitude 196
Oil Filters 197
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 198
Water Quality for Mixing with Coolant Concentrate 199
Operating in Warm Temperature Climates 199
Testing Coolant Freeze Point 200
Disposing of Coolant 200
Alternative and Synthetic Lubricants 201
Lubricant Storage 201
Mixing of Lubricants 201
Hydraulic Oil 202
Transmission, Park Brake, and Axle Oil 203
Grease with Molybdenum Disulfide 203
Maintenance-Periodic Maintenance 204
Service Machine at Specified Intervals 204
Check the Hour Meter Regularly 204
Prepare Machine for Maintenance 205
Frame Locking Bar 207
Locking Loader Boom 208
Engine Service Doors and Side Shields 209
Cooling System Doors 211
Fuel Tank 212
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 212
Service Intervals 213
Required Parts 215
Maintenance-As Required 217
Refill Auto-Lube Grease Reservoir—If Equipped 217
Clean Hydraulic Pump Case Drain In-Line Screen 218
Inspect Tires and Check Pressure 221
Tire Pressures 222
Check Wheel Bolt Torque 224
Inspect Engine Air Cleaner Elements 225
Replace Fast Fill Fuel Breather Filter—If Equipped 226
Check Air Cleaner Dust Unloader Valve 227
Inspect Serpentine Belt 227
Clean Cooler Cores 228
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 230
Drain Water From Primary Fuel Filter With Water Separator 231
Drain, Flush, and Refill Fuel Tank 232
Check and Clean Fuel Sending Unit Pickup Screen 232
Service Exhaust Filter 233
Check Window Washer Fluid Level 233
Check Cab Recirculation Air Filter 234
Check Cab Fresh Air Filter 235
Clean and Tighten Battery Terminals 235
Maintenance-Every 10 Hours or Daily 236
Check Auto-Lube Lines and Grease Points—If Equipped 236
Check Auto-Lube Grease Reservoir and Manifolds—If Equipped 237
Check Hydraulic System Oil Level 238
Check Coolant Level at Surge Tank 239
Check Engine Oil Level 240
Check Transmission Oil Level 241
Inspect Outer Pin Seals 242
Check Air Cleaner Dust Unloader Valve 242
Maintenance-Every 100 Hours 243
Lubricate Loader Linkage and Cylinder Pivots 243
Maintenance-Every 250 Hours 245
Take Engine Oil Sample 245
Maintenance-Initial Service 500 hours 246
Drain and Refill Front and Rear Axle Oil 246
Replace Axle Oil Filters 247
Maintenance-Every 500 Hours 248
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 248
Check Hybrid Battery Electrolyte Level—If Equipped 249
Check Auto-Lube Internal Pump Filter—If Equipped 251
Replace Hydraulic Reservoir Breather Filter 251
Check Front and Rear Axle Oil Level 252
Replace Fast Fill Fuel Breather Filter—If Equipped 253
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 254
Drain and Refill Engine Oil and Replace Filter 255
Replace Primary Fuel Filter With Water Separator 257
Replace Final Fuel Filter 258
Lubricate Front and Rear Axle Shaft Seals 258
Lubricate Front and Rear Shaft Seals on Park Brake 259
Check Park Brake Oil Level 259
Check Ride Control Accumulator 260
Take Fluid Samples 260
Maintenance-Every 1000 Hours 261
Replace Axle Oil Filters 261
Replace Engine Air Cleaner Elements 262
Check Coolant Condition 263
Lubricate Frame Hinge Pivots 263
Drain and Refill Park Brake Oil 264
Replace Fuel Tank Breather Filter 264
Maintenance-Every 2000 Hours 265
Drain and Refill Front and Rear Axle Oil 265
Drain and Refill Transmission Oil and Replace Filters 266
Check and Adjust Engine Valve Lash 269
Rerun Transmission Clutch Calibration 269
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 269
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 270
Maintenance-Every 4000 Hours 271
Clean Hydraulic System Fill Strainer 271
Replace Hydraulic System Return Filters 272
Drain, Flush, and Refill Hydraulic System Oil 273
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 275
Maintenance-Every 5000 Hours 276
Check Driveline Damper For Cracks 276
Maintenance-Every 6000 Hours 277
Drain Cooling System 277
Refill Cooling System 278
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 280
Miscellaneous-Machine 281
Clean Machine Regularly 281
Bleed Fuel System 281
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 281
Inspect and Clean Polycarbonate Windows 282
Do Not Service Control Valves, Cylinders, Pumps or Motors 283
Precautions for Alternator and Regulator 283
Handling, Checking, and Servicing Batteries Carefully 284
Using Battery Charger 285
Using Booster Batteries—24-Volt System 287
Replacing Batteries 288
Welding On Machine 290
Keep Electronic Control Unit Connectors Clean 290
JDLink™ Machine Monitoring System (MMS)—If Equipped 290
Replacing Fuses 291
Fluid Sampling Test Ports 293
Keep ROPS Installed Properly 294
Verified Anchor Point Information 295
Remove and Install Halogen Bulbs 296
Replacing Seat Belt 297
Seat Belt Minder System—If Equipped 297
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 298
Check Air Inlet Cover 298
12-Volt Auxiliary Power Outlet—If Equipped 298
External Service Brake Inspection 299
Bleeding Brakes 300
Service Recommendations For Snap-To-Connect (STC®) Fittings 301
Replacing Bucket Teeth—TK Series 302
Hardware Torque Specifications 302
Metric Bolt and Screw Torque Values 303
Unified Inch Bolt and Screw Torque Values 304
Miscellaneous-Operational Checkout 305
Operational Checkout 305
Diagnostic Trouble Code Check 305
Operational Checks—Ignition OFF, Engine OFF Checks 305
Operational Checks—Ignition ON, Engine OFF Checks 306
Operational Checks—Ignition ON, Engine ON Checks 313
Miscellaneous-Troubleshooting 341
Troubleshooting Procedure 341
Engine 342
Transmission 346
Differential and Axle 348
Service Brake 349
Driveline 350
Park Brake 350
Hydraulic System 351
Steering 354
Air Conditioning System 355
Heating System 356
Software Update 357
Miscellaneous-Storage 358
Prepare Machine for Storage 358
Monthly Storage Procedure 359
Preparing Engine for Long-Term Storage 360
Removing Engine From Long-Term Storage 361
Miscellaneous-Machine Numbers 362
Record Product Identification Number (PIN) 362
Record Engine Serial Number 362
Record Transmission Serial Number 362
Record Hydraulic Pumps Serial Number 363
Record Front and Rear Axle Housing Serial Numbers 363
Keep Proof of Ownership 363
Keep Machines Secure 364
Miscellaneous—Specifications 365
Engine Specifications 365
Drain and Refill Capacities 365
Standard Z-Bar Specifications 366
High-Lift Z-Bar Specifications 368
Travel Speeds 369
Fluorinated Greenhouse Gas 369
EU Declaration of Conformity 370
UK Declaration of Conformity 371
Machine Design Life 372
Eurasian Economic Union 372
Page Number 29
Section 1-1 35
Section 1-2 36
Section 1-3 46
Section 1-4 53
Section 1-5 58
Section 2-1 71
Section 2-2 101
Section 2-3 154
Section 3-1 185
Section 3-2 204
Section 3-3 217
Section 3-4 236
Section 3-5 243
Section 3-6 245
Section 3-7 246
Section 3-8 248
Section 3-9 261
Section 3-10 265
Section 3-11 271
Section 3-12 276
Section 3-13 277
Section 4-1 281
Section 4-2 305
Section 4-3 341
Section 4-4 358
Section 4-5 362
Section 4-6 365

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