John Deere 755K Crawler Loader Operator’s Manual – PDF DOWNLOAD

Description

John Deere 755K Crawler Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 755K Crawler Loader Operator’s Manual – PDF DOWNLOAD

• P/N: OMT382339X19_20
• Language: English
• Division: Construction
• Product Lines: Crawler Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 755K
• Series: K SERIES
• Serial: PIN: 1T0755KX_ _F339207—
• Additional Information: For complete service information also see: PC15247, T416348X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 755K Crawler Loader Operator’s Manual – PDF DOWNLOAD

Contents 27
Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Protect Against Noise 35
Avoid Unauthorized Machine Modifications 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Fluids 36
Avoid High-Pressure Oils 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
High Debris Applications 37
Prevent Fires 38
In Case of Machine Fire 38
Prevent Battery Explosions 39
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Exhaust Filter Ash Handling and Disposal 40
Prepare for Emergencies 40
Clean Debris from Machine 41
Add Cab Guarding for Special Uses 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 43
Keep Riders Off Machine 43
Avoid Backover Accidents 44
Avoid Machine Tip Over and Machine Damage 45
Avoid Power Lines 46
Use Special Care When Operating 46
Inspect and Maintain ROPS 46
Travel Safely 47
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 48
Service Accumulator Systems Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 49
Drive Metal Pins Safely 50
Use Proper Lifting Equipment 50
Clean Exhaust Filter Safely 51
Safety—Safety Signs and Other Instructions 52
Safety Signs and Other Instructions 52
Operation—Operator’s Station 57
Monitor Display Unit—Normal Display 57
Standard Display Monitor (SDM) Functions 58
Sealed Switch Module (SSM) Functions 61
Transmission Control Lever 63
Auxiliary Control Lever—If Equipped 64
Using Park Lock Levers 65
Heating and Air Conditioning System 66
Joystick Boom and Bucket Control Lever 66
Boom and Bucket Control Levers 66
Reversing Fan—If Equipped 67
Horn 68
Rear Camera 69
Dome Light—If Equipped 69
Radio—If Equipped 70
Auxiliary Lighting (Beacon) Connector 72
Beacon Light—If Equipped 72
Seat Adjustment 73
Seat Heater—If Equipped 73
Under Seat Heater—If Equipped 74
Windshield Wipers and Washers—If Equipped 75
Work and Drive Lights 76
Door Latch 77
Alternative Exit—Cab Units Only 77
Cab Windows 78
Fire Extinguisher Mounting Location 78
Auxiliary Power Outlets 79
Operation—Operating the Machine 80
Before Starting Work 80
Inspect Machine Daily Before Starting 81
Check Instruments Before Starting 82
Battery Disconnect Switch 82
Engine Break-In Period 83
Engine Block Heater—If Equipped 83
Starting the Engine 84
Engine Warm-Up 86
Cold Weather Warm-Up 86
Transmission Control Lever Operation 87
Driving the Machine—2-Axis Joystick 88
Driving the Machine—V-Pattern Lever 89
Setting Travel Speed 92
Setting Engine Speed 93
Auto-Idle Operation 93
Economy (ECO) Mode Operation 94
Decelerator/Brake Pedal 94
Hydraulics Enable 95
Boom Release 95
Stopping the Machine 96
Stopping the Engine—Normal Shutdown 98
Parking the Machine 100
Hydraulic System Pressure Release 101
Required Machine Stop Warning 102
Exhaust Filter 104
Selective Catalytic Reduction (SCR) System Overview 106
US EPA Qualified Emergency Use — SCR Derate Override Option 108
EU Qualified Emergency Use — SCR Derate Override Option 109
Service ADVISOR™ Remote (SAR) Software Delivery Process 110
Joystick Boom and Bucket Control—If Equipped 111
Two Lever and Three Lever Boom and Bucket Control—If Equipped 112
Using Multipurpose Bucket—If Equipped 113
Setting Return-to-Dig 114
Setting Boom Height Kickout 114
Operating in Water and Mud 115
Operating on Steep Hills 115
Avoid Track Damage 115
Extend Undercarriage Life 116
Ripper Operation—If Equipped 117
Loading Machine on a Trailer 118
Lifting the Machine 119
Releasing Park Brakes to Tow the Machine 120
Operation—Monitor Operation 123
Aftertreatment Indicators Overview 123
Standard Display Monitor (SDM) 124
Main Menu, SDM 125
Operation—Job Timer, SDM 125
Operation—Exhaust Filter, SDM 126
Operation—Exhaust Filter Auto Cleaning, SDM 126
Operation—Exhaust Filter Parked Cleaning, SDM 127
Operation—Exhaust Filter Emergency Override, SDM 128
Operation—Software Update, SDM 128
Diagnostics—Codes, SDM 129
Diagnostics—Machine Readings, SDM 129
Diagnostics—Engine Readings, SDM 129
Diagnostics—Transmission Readings, SDM 130
Diagnostics—JDLink Readings, SDM 130
Diagnostics—Controller Info, SDM 131
Diagnostics—Machine ID, SDM 131
Setup—Monitor, SDM 131
Setup—Security, SDM 132
Setup—Preferences, SDM 133
Maintenance—Machine 134
Required Emission-Related Information 134
Diesel Fuel 134
Diesel Fuel Specifications 134
Lubricity of Diesel Fuel 135
Handling and Storing Diesel Fuel 135
Biodiesel Fuel 136
Testing Diesel Fuel 137
Supplemental Diesel Fuel Additives 137
Fuel Filters 137
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 138
Refilling Diesel Exhaust Fluid (DEF) Tank 139
Testing Diesel Exhaust Fluid (DEF) 140
Storing Diesel Exhaust Fluid (DEF) 140
Disposal of Diesel Exhaust Fluid (DEF) 141
Minimizing the Effect of Cold Weather on Diesel Engines 142
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 143
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV 144
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 145
Diesel Engine Oil Service Interval for Operation at High Altitude 145
Oil Filters 146
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 147
Water Quality for Mixing with Coolant Concentrate 148
Operating in Warm Temperature Climates 148
Testing Coolant Freeze Point 149
Disposing of Coolant 149
Hydraulic and Hydrostatic Oil 150
Final Drive and Track Frame Pivot Oil 151
Track Rollers, Front Idler, and Carrier Roller Oil 151
Grease 152
Alternative and Synthetic Lubricants 152
Lubricant Storage 152
Mixing of Lubricants 153
Maintenance—Periodic Maintenance 154
Service Machine at Specified Intervals 154
Check Hour Meter Regularly 154
Prepare Machine for Maintenance 155
Fuel Tank 156
Boom Lock 157
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 157
Service Intervals 158
Required Parts 159
Maintenance—As Required 161
Inspect or Replace Belt and Check Automatic Belt Tensioner 161
Replace Primary and Secondary Engine Air Filter Elements 162
Check Air Cleaner Dust Unloader Valve 163
Check and Replace Cab Fresh Air and Recirculation Filter Elements 163
Service Exhaust Filter 164
Check and Drain Primary Fuel Filter and Water Separator 164
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 165
Check and Fill Windshield Washer Fluid 165
Inspect and Clean Cooling Package 166
Check and Adjust Track Sag 167
Clean and Tighten Battery Terminals 169
Maintenance—Every 10 Hours or Daily 170
Check Coolant Level at Surge Tank 170
Check Engine Oil Level 171
Check Hydraulic System Oil Level 172
Check Hydrostatic Transmission Oil Level 172
Inspect Outer Pin Seals 173
Maintenance—Every 50 Hours 174
Lubricate Right and Left End Crossbar Pivots 174
Lubricate Rear Ripper—If Equipped 174
Lubricate Loader Linkage and Cylinder Pivots 175
Lubricate Multi-Purpose Bucket—If Equipped 176
Maintenance—Every 250 Hours 177
Check Inner and Outer Final Drive Oil Level 177
Take Engine Oil Sample 177
Maintenance—Every 500 Hours 178
Replace Primary and Final Fuel Filters 178
Replace Auxiliary Fuel Filter—If Equipped 180
Drain Water and Sediment From Fuel Tank 181
Drain and Refill Engine Oil and Replace Filter 182
Check Hybrid Battery Electrolyte Level—If Equipped 183
Take Fluid Samples 184
Maintenance—Every 1000 Hours 185
Replace Cab Fresh Air and Recirculation Filters 185
Drain and Refill Inner and Outer Final Drive Oil 186
Check and Refill Track Frame Pivot Shaft Bushing Oil 187
Check Air Intake Hose and Connections 187
Check Coolant Condition 188
Maintenance—Every 2000 Hours 189
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 189
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 189
Drain and Refill Hydraulic System Oil and Replace Filter 190
Replace Hydraulic Fan System Filter 191
Replace Hydraulic Tank Breather 191
Replace Fuel Tank Breather 192
Drain and Refill Hydrostatic Transmission Oil and Replace Oil Filter 193
Replace Hydrostatic Tank Breather 194
Check and Adjust Engine Valve Lash 194
Replace Open Crankcase Ventilation (OCV) Filter 195
Replace Outer Pin Seals 196
Maintenance—Every 4000 Hours 197
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 197
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter 197
Replace Diesel Exhaust Fluid (DEF) Baffle 197
Clean Diesel Exhaust Fluid (DEF) Tank 197
Maintenance—Every 6000 Hours 198
Drain and Refill Engine Cooling System 198
Miscellaneous—Machine 200
Clean Machine Regularly 200
Inspect and Clean Polycarbonate Windows 201
Operator’s Station Tilting Procedure 202
Quick Service Connectors—If Equipped 204
Draining Fuel From Fuel Tank 206
Bleed Fuel System 206
Replacing Ripper Teeth—If Equipped 207
Track Shoe Cap Screw Torque 207
Track Shoe Cap Screw Torque—Master Link 208
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 208
Do Not Service Control Valves, Cylinders, Pumps, or Motors 208
Precautions for Alternator and Regulator 209
Handling, Checking, and Servicing Batteries Carefully 210
Using Battery Charger 211
Using Booster Batteries—24-Volt System 212
Replacing and Removing Batteries 213
Welding on Machine 214
Keep Electronic Control Unit Connectors Clean 214
Replacing Fuses 215
Resetting Circuit Breaker 216
Checking Park Lock Start System 216
Checking Transmission Start System 216
Keep ROPS Installed Properly 217
JDLink™ Machine Monitoring System (MMS)—If Equipped 217
Fluid Sampling Test Ports 218
Remove and Install Halogen Bulbs 220
Replacing Seat Belt 221
Track Sag General Information 221
Check Track Shoe Hardware 222
Checking Idlers and Rollers for Oil Leakage 222
Checking Carrier Roller Oil Level 222
Hardware Torque Specifications 222
Unified Inch Bolt and Screw Torque Values 223
Metric Bolt and Screw Torque Values 224
Miscellaneous—Operational Checkout 225
Operational Checkout 225
Switched Power OFF, Engine OFF Checks 225
Switched Power ON, Engine OFF Checks 235
Switched Power ON, Engine ON Checks 245
Miscellaneous—Troubleshooting 271
Troubleshooting Procedure 271
Engine 272
Electrical System 277
Hydraulic System 284
Hydrostatic Transmission System 285
Heating and Air Conditioning 286
Software Update 287
Miscellaneous—Storage 288
Prepare Machine for Storage 288
Monthly Storage Procedure 289
Preparing Engine for Long-Term Storage 290
Removing Engine From Long-Term Storage 291
Miscellaneous—Machine Numbers 292
Record Product Identification Number (PIN) 292
Record Engine Serial Number 292
Keep Proof of Ownership 292
Keep Machines Secure 292
Miscellaneous—Specifications 293
755K Crawler Loader Dimensions 293
755K Crawler Loader Specifications 296
755K Crawler Loader Weights 298
755K Crawler Loader Drain and Refill Capacities 299
Ripper Dimensions 300
Machine Design Life 301
Eurasian Economic Union 301
Page Number 27
Section 1-1 31
Section 1-2 32
Section 1-3 42
Section 1-4 48
Section 1-5 52
Section 2-1 57
Section 2-2 80
Section 2-3 123
Section 3-1 134
Section 3-2 154
Section 3-3 161
Section 3-4 170
Section 3-5 174
Section 3-6 177
Section 3-7 178
Section 3-8 185
Section 3-9 189
Section 3-10 197
Section 3-11 198
Section 4-1 200
Section 4-2 225
Section 4-3 271
Section 4-4 288
Section 4-5 292
Section 4-6 293

S.V 04/24