John Deere 764 High Speed Dozer Operator’s Manual OMT246700 PDF

Description

John Deere 764 High Speed Dozer Operator’s Manual OMT246700 – PDF DOWNLOAD

• Product Number (P/N): OMT246700_24
• Language: English
• Division: Construction
• Product Lines: High Speed Dozer
• Publication Type: Operator’s Manuals
• Associated Models: 764

For complete service information also see: T246703

TABLE OF CONTENTS:

John Deere 764 High Speed Dozer Operator’s Manual OMT246700 – PDF DOWNLOAD

764 High Speed Dozer 1
Introduction 2
Foreword 2
IMPORTANT 2
Emissions Control System Certification Label 3
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 4
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 6
Required Emission-Related Information 12
FCC Notifications to User 12
Technical Information Feedback Form 13
Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Work In Ventilated Area 23
Prevent Fires 23
Prevent Battery Explosions 23
Handle Chemical Products Safely 24
Clean Debris from Machine 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Prepare for Emergencies 25
Safety—Operating Precautions 26
Use Steps and Handholds Correctly 26
Start Only From Operator’s Seat 26
Use and Maintain Seat Belt 26
Prevent Unintended Machine Movement 26
Avoid Work Site Hazards 27
Keep Riders Off Machine 27
Avoid Backover Accidents 28
Avoid Machine Tip Over 29
Operating On Slopes 29
Operating or Traveling On Public Roads 30
Inspect and Maintain ROPS 30
Safety—Maintenance Precautions 31
Park and Prepare for Service Safely 31
Service Cooling System Safely 31
Remove Paint Before Welding or Heating 32
Make Welding Repairs Safely 32
Drive Metal Pins Safely 32
Safety—Safety Signs 33
Safety Signs 33
Operation—Operator’s Station 34
Operator’s Station 34
Display Monitor (CMU) 35
Display Monitor (CMU) Functions 37
Display Monitor (CMU)—Normal Display 38
Display Monitor (CMU)—Operation 38
Display Monitor (CMU)—Main Menu 39
Display Monitor (CMU)—Main Menu—Codes 39
Display Monitor (CMU)—Main Menu—Machine Settings 39
Display Monitor (CMU)—Main Menu—Diagnostics 39
Display Monitor (CMU)—Main Menu—Monitor Settings 40
Sealed Switch Module (SSM) 41
Sealed Switch Module (SSM) Functions 42
Right-Side Console Functions 43
Rear Auxiliary Hydraulic Control 43
Air Conditioner Controls and Heater Operation 44
Warning Lights Switch 44
Steering and Transmission Control Lever 45
Blade Control Lever 46
Lowering and Adjusting Joystick Steering Armrest 46
Decelerator/Brake Pedal 47
Operator’s Seat Adjustment 48
Horn Button 49
Opening and Securing Side Door 50
Opening Side Window/Secondary Exit 51
Opening Rear Side Window 51
Fire Extinguisher Mounting Location 52
Operation—Operating the Machine 53
Before Starting Work 53
Inspect Machine Daily Before Starting 53
Battery Disconnect Switch 54
Engine Break-In Period 54
Starting the Machine 55
Cold Weather Warmup 55
Steering and Transmission Control Lever Functions 56
Joystick Steering Activation and Deactivation 57
Steering the Machine 58
Hydraulic Suspension Operation 59
Blade Control Lever Functions 60
Blade Pitch Operation 61
Blade Pitch Linkage Adjustment 61
Decelerator Mode 62
Track Slip Control Operation 63
Loading Machine on a Trailer 64
Releasing Park Brake to Tow the Machine 65
High Speed Travel Operation 67
Operating in Water and Mud 67
Scraper Operation 67
Lowering Blade to Ground Without Machine Power 68
Operation—Track Information 70
Undercarriage Component Identification 70
Track Break-In 71
Track Operation Guidelines 71
Track Inspection and Maintenance 73
Track Alignment Check and Adjust 73
Track Tension Check and Adjust 75
Adjust Drive Wheel Scraper 76
Track Wear Patterns and Characteristics 77
Track Tread Bar 77
Drive Lugs 78
Track Carcass 79
Idlers and Midrollers 80
Maintenance—Machine 81
Diesel Fuel 81
Lubricity of Diesel Fuel 81
Handling and Storing Diesel Fuel 82
Biodiesel Fuel 83
Testing Diesel Fuel 84
Supplemental Diesel Fuel Additives 84
Fuel Filters 84
Minimizing the Effect of Cold Weather on Diesel Engines 85
Alternative and Synthetic Lubricants 86
Diesel Engine Break-In™ Oil 86
Diesel Engine Oil — Tier 3 and Stage IIIA 87
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 88
Oil Filters 88
Hydraulic Oil 89
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 90
John Deere COOL-GARD™ II Coolant Extender 91
Water Quality for Mixing with Coolant Concentrate 91
Disposing of Coolant 92
Operating in Warm Temperature Climates 92
Testing Diesel Engine Coolant 92
Track Frame Pivot, Idler, and Midroller Oil 93
Final Drive Oil 93
Pump Drive Gear Case Oil 94
Multipurpose Extreme Pressure (EP) Grease 94
Maintenance—Periodic Maintenance 95
Service Machine at Specified Intervals 95
Prepare Machine for Maintenance 96
Check Hour Meter Regularly 97
Locking Machine Frame 97
Washer Fluid Tank 97
Fuel Tank 98
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 98
Service Intervals 99
Required Parts 101
Maintenance—As Required 102
Inspect and Clean Undercarriage 102
Check Track Frame Pivot for Leaks 102
Check Track Idler and Midrollers for Leaks 102
Inspect and Adjust Track Alignment 102
Inspect and Adjust Track Tension 102
Check and Clean Suspension Sensors and Linkage 103
Drain Water From Primary and Final Fuel Filter 103
Clean or Replace Engine Air Cleaner Elements 104
Check Coolant 105
Check and Clean Cab Fresh Air Filter 106
Check and Clean Cab Recirculating Air Filter 107
Maintenance—Every 10 Hours or Daily 108
Grease Front A-Frame Pivot 108
Grease Rear A-Frame Pivot 108
Check Engine Oil Level 109
Check Coolant Level in Surge Tank 110
Check Hydraulic/Hydrostatic System Oil Level 111
Grease Rear Frame Oscillation 111
Grease Front Pan Hard Rod Joints 112
Grease Front Suspension Cylinders 112
Grease C-Frame Linkage and Blade Socket 112
Maintenance—Initial Service – 100 Hours 114
Drain and Refill Final Drive Oil 114
Drain and Refill Engine Oil and Replace Filter 115
Drain and Refill Pump Drive Gear Case 117
Check and Adjust Track Alignment 117
Check and Adjust Track Tension 117
Maintenance—Every 100 Hours 118
Grease Track Tension Cylinders 118
Grease Rear Steering Cylinder Pivots 118
Check Pump Drive Gear Case Oil Level 118
Grease Front Steering Cylinder Pivots 119
Maintenance—Every 250 Hours 120
Check Final Drive Oil Level 120
Check Blade Shim Adjustment 121
Take Engine Oil Sample 122
Take Final Drive Oil Sample 122
Maintenance—Every 500 Hours 123
Check Battery Electrolyte Level and Terminals 123
Replace Hydraulic Reservoir Breather Filter 124
Check Engine Air Intake Hose 125
Replace Primary and Final Fuel Filter 125
Take Fluid Samples 125
Drain and Refill Engine Oil and Replace Filter 125
Maintenance—Every 1000 Hours 126
Drain and Refill Final Drive Oil 126
Grease Frame Hinge Pins 126
Adjust Track Tension Cylinders 126
Check Drive Sprocket Teeth for Wear 127
Remove and Clean Engine Crankcase Vent Tube 127
Replace Serpentine Belt 128
Replace Engine Air Cleaner Elements 128
Check Coolant 128
Drain and Refill Pump Drive Gear Case Oil 128
Maintenance—Every 2000 Hours 129
Check Oil Level of Track Frame Pivot 129
Check Oil Level of Track Idler and Midrollers 129
Adjust Engine Valve Lash (Clearance) 130
Replace Hydrostatic Charge Oil Filter 130
Replace Hydraulic Oil Filter 131
Drain and Refill Hydraulic Oil 131
Maintenance—Every 4000 Hours 132
Replace Crankshaft Dampener 132
Maintenance—Every 6000 Hours 133
Drain and Refill Cooling System 133
Miscellaneous—Machine 135
Precautions for Alternator and Regulator 135
Handling Batteries Safely 136
Using Booster Batteries—24-Volt System 137
Using Battery Charger 138
Replacing or Removing Batteries 140
Welding On Machine 141
Welding Near Electronic Control Units 141
Keep Electronic Control Unit Connectors Clean 141
Bleeding Fuel System 142
Checking Air Conditioner Refrigerant Level 142
Do Not Service Control Valves, Cylinders, Pumps, or Motors 142
Keep ROPS Installed Properly 142
Fluid Sampling Test Ports 143
Fuse Identification and Replacement 144
JDLink Machine Monitoring System (MMS)—If Equipped 145
Replacing Drive Light and Work Light Bulbs 146
Hardware Torque Specifications 147
Metric Bolt and Screw Torque Values 147
Unified Inch Bolt and Screw Torque Values 148
Miscellaneous—Operational Checkout 149
Operational Checkout 149
Miscellaneous—Troubleshooting 164
Troubleshooting Procedure 164
Engine 165
Electrical System 171
Hydraulic System 176
Hydrostatic Transmission 178
Air Conditioning 179
Miscellaneous—Storage 180
Prepare Machine for Storage 180
Monthly Storage Procedure 180
Miscellaneous—Machine Numbers 182
Record Product Identification Number (PIN) 182
Record Engine Serial Number 182
Record Track Serial Number 182
Record Final Drive Serial Number 183
Keep Machines Secure 184
Keep Proof of Ownership 184
Miscellaneous—Specifications 185
Machine Dimensions 185
Machine Specifications 187
Travel Speeds 188
Drain and Refill Capacities 188
Page Number 19
Section 1-1 19
Section 1-2 20
Section 1-3 26
Section 1-4 31
Section 1-5 33
Section 2-1 34
Section 2-2 53
Section 2-3 70
Section 3-1 81
Section 3-2 95
Section 3-3 102
Section 3-4 108
Section 3-5 114
Section 3-6 118
Section 3-7 120
Section 3-8 123
Section 3-9 126
Section 3-10 129
Section 3-11 132
Section 3-12 133
Section 4-1 135
Section 4-2 149
Section 4-3 164
Section 4-4 180
Section 4-5 182
Section 4-6 185

S.V 04/24