John Deere 824K 4WD Loader Operator’s Manual OMT260590 – PDF DOWNLOAD

Description

John Deere 824K 4WD Loader Operator’s Manual OMT260590 – PDF DOWNLOAD

• Product Number (P/N): OMT260590_24
• Language: English
• Division: Construction
• Series: 0
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 824K
• Serial: PIN: 1DW824K___E645193—664578

TABLE OF CONTENTS:

John Deere 824K 4WD Loader Operator’s Manual OMT260590 – PDF DOWNLOAD

824K 4WD Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 5
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 14
FCC Notifications to User 17
Technical Information Feedback Form 18
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Add Cab Guarding for Special Uses 25
Inspect Machine 25
Stay Clear of Moving Parts 26
Avoid High-Pressure Oils 26
Avoid High-Pressure Fluids 26
Work In Ventilated Area 27
Prevent Fires, Clean Debris From Machine 27
Clean Debris from Machine 28
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Exhaust Filter Ash Handling and Disposal 29
Prepare for Emergencies 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 33
Use Special Care When Operating Loader 34
Keep Riders Off Machine 34
Avoid Backover Accidents 34
Avoid Machine Tip Over and Machine Damage 35
Operating on Slopes 35
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Clean Exhaust Filter Safely 38
Service Cooling System Safely 39
Service Tires Safely 39
Remove Paint Before Welding or Heating 40
Make Welding Repairs Safely 40
Drive Metal Pins Safely 40
Safety—Safety Signs 41
Safety Signs 41
Operation—Operator’s Station 43
Levers—Two Function Hydraulic Control 43
Levers—Three Function Hydraulic Control 44
Levers—Four Function Hydraulic Control 45
Levers—Joystick Steering Control 46
Pedals 47
Sealed Switch Module (SSM) 48
Switch Module Functions 49
Advanced Display Unit (ADU) 52
Display Unit Functions 53
Display Unit—Normal Display 58
Display Unit—Main Menu 59
Display Unit—Main Menu—Codes 60
Display Unit—Main Menu—Codes—Active Codes 60
Display Unit—Main Menu—Codes—Stored Codes 61
Display Unit—Main Menu—Settings 62
Display Unit—Main Menu—Settings—Reverse Fan Cycle 63
Display Unit—Main Menu—Settings—Courtesy Lights 63
Display Unit—Main Menu—Settings—Quick Shift 64
Display Unit—Main Menu—Settings—Job Timer 64
Display Unit—Main Menu—Settings—Stopwatch 65
Display Unit—Main Menu—Settings—Ride Control 65
Display Unit—Main Menu—Settings—Counters 65
Display Unit—Main Menu—Settings—Camera Mode 66
Display Unit—Main Menu—Settings—Operator Configuration 66
Display Unit—Main Menu—Diagnostics 67
Display Unit—Main Menu—Diagnostics—Machine ID 68
Display Unit—Main Menu—Diagnostics—Battery Monitor 68
Display Unit—Main Menu—Diagnostics—Engine Sensors 69
Display Unit—Main Menu—Diagnostics—Transmission/Axle 69
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 70
Display Unit—Main Menu—Diagnostics—Machine Sensors 70
Display Unit—Main Menu—Diagnostics—FNR Selector 70
Display Unit—Main Menu—Diagnostics—Cab Switches 71
Display Unit—Main Menu—Diagnostics—Switch Module 71
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped 71
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 72
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 72
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 73
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 73
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 74
Display Unit—Main Menu—Diagnostics—Park Brake Test 74
Display Unit—Main Menu—Payload Scale—If Equipped 75
Display Unit—Main Menu—Payload Scale—Long Total 75
Display Unit—Main Menu—Payload Scale—Display Units 76
Display Unit—Main Menu—Payload Scale—Auto Add 76
Display Unit—Main Menu—Payload Scale—Diagnostics 76
Display Unit—Main Menu—Payload Scale—Setup 76
Display Unit—Main Menu—Security 77
Display Unit—Main Menu—Security—Security 78
Display Unit—Main Menu—Security—Change Owner PIN 78
Display Unit—Main Menu—Security—Manage Operator PINs 79
Display Unit—Main Menu—Security—Manage Transport PIN 80
Display Unit—Main Menu—Security—Delayed Operator Logout 80
Display Unit—Main Menu—Exhaust Filter 81
Display Unit—Main Menu—Exhaust Filter—Auto Cleaning 82
Display Unit—Main Menu—Exhaust Filter—Parked Cleaning 83
Display Unit—Main Menu—Software Delivery 84
Display Unit—Main Menu—Software Delivery—Software Update 85
Horn Button 86
Turn Signals 86
Joystick Steering Armrest Adjustment—If Equipped 87
Air Conditioner and Heater Operation 88
Counter Switch 89
Opening and Securing Side Door 90
Opening Side Window/Secondary Exit 91
Opening Rear Side Window 91
Seat Adjustment 92
Fire Extinguisher Mounting Location 93
Operation—Operating the Machine 94
Before Starting Work 94
Inspect Machine Daily Before Starting 94
Engine Break-In Period 94
Battery Disconnect Switch 95
Starting the Engine 95
Cold Weather Start Aid—Starting Fluid—If Equipped 97
Cold Weather Start Aid—Block Heater—If Equipped 97
Check Instruments Before Starting 98
Warmup 98
Cold Weather Warmup 98
Automatic Idle and Automatic Shutdown 99
Park Brake Switch 100
Shifting the Transmission 101
Joystick Bucket and Boom Control 103
Two Lever Bucket and Boom Control 104
Auxiliary Control 104
Joystick Steering Control—If Equipped 106
Ride Control 108
Secondary Steering—If Equipped 110
Differential Lock Operation 110
Exhaust Filter 111
Service ADVISOR™ Remote (SAR) Software Delivery Process 113
Counter Switch Operation 114
Rear Camera and Radar Object Detection (ROD) System—If Equipped 115
Embedded Payload Scale—If Equipped 117
Security System 121
Boom Height Kickout Adjustment 121
Return-to-Carry Kickout Adjustment 122
Return-to-Dig Adjustment for Z-Bar Linkage 122
Operating Loader Coupler—If Equipped 124
Using the Loader Bucket 124
Backdragging 126
Fork Attachment 127
Operating in Water and Mud 128
Parking the Machine 129
Loading Machine on a Trailer 130
Towing Procedure 132
Lifting the Machine 134
Maintenance—Machine 135
Diesel Fuel 135
Diesel Fuel Specifications 135
Lubricity of Diesel Fuel 136
Handling and Storing Diesel Fuel 136
Biodiesel Fuel 137
Testing Diesel Fuel 138
Minimizing the Effect of Cold Weather on Diesel Engines 139
Alternative and Synthetic Lubricants 140
Mixing of Lubricants 140
Lubricant Storage 140
John Deere Break-In Plus™ Engine Oil 141
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 141
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 142
Transmission, Park Brake, and Axle Oil 142
Hydraulic Oil 143
Grease 144
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 145
Drain Intervals for Diesel Engine Coolant 146
John Deere COOL-GARD™ II Coolant Extender 146
Supplemental Coolant Additives 146
Operating in Warm Temperature Climates 147
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 147
Testing Diesel Engine Coolant 148
Disposing of Coolant 148
Maintenance—Periodic Maintenance 149
Service Machine at Specified Intervals 149
Check Hour Meter Regularly 149
Prepare Machine for Maintenance 150
Frame Locking Bar 151
Boom Lock 152
Engine Service Doors and Side Shields 153
Cooling System Doors 154
Fuel Tank 155
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 155
Service Intervals 156
Required Parts 158
Maintenance—As Required 160
Service Exhaust Filter 160
Inspect Tires and Check Pressure 161
Tire Pressures 162
Check Wheel Bolt/Nut Torque 164
Inspect Engine Air Cleaner Elements 165
Inspect Air Conditioner Compressor and Alternator Belt 166
Clean Cooler Cores 167
Check Windshield Washer Fluid Level 168
Drain Water From Primary Fuel Filter with Water Separator 168
Replace Fast Fill Fuel Breather—If Equipped 168
Check and Clean or Replace Cab Fresh Air Filter 169
Check and Clean or Replace Cab Recirculating Air Filter 170
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 171
Check Coolant 172
Maintenance—Every 10 Hours or Daily 173
Check Coolant Level at Surge Tank 173
Check Engine Oil Level 173
Check Hydraulic System Oil Level 174
Check Transmission Oil Level 175
Inspect Outer Pin Seals 176
Maintenance—Every 100 Hours 177
Lubricate Loader Linkage and Cylinder Pivots 177
Maintenance—Initial Service – 250 Hours 178
Drain and Refill Front and Rear Axle Oil 178
Replace Axle Oil Filters 179
Maintenance—Every 250 Hours 180
Take Engine Oil Sample 180
Maintenance—Every 500 Hours 181
Check Battery Water Level and Tighten Terminals 181
Check Front and Rear Axle Oil Level 183
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 184
Take Fluid Samples 185
Replace Fast Fill Fuel Breather Filter—If Equipped 185
Drain and Refill Engine Oil and Replace Filter 186
Changing Engine Oil (Quick Service—If Equipped) and Replace Filter 187
Replace Primary Fuel Filter with Water Separator 188
Replace Final Fuel Filter 189
Replace In-Line Fuel Strainer 189
Replace Hydraulic Reservoir Breather Filter 190
Lubricate Front and Rear Shaft Seals on Park Brake 190
Check Park Brake Oil Level 191
Check Ride Control Accumulator 192
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 193
Maintenance—Every 1000 Hours 194
Replace Engine Air Cleaner Elements 194
Lubricate Frame Hinge Pivots 195
Drain and Refill Park Brake Oil 195
Replace Axle Oil Filters 196
Clean Hydraulic Fan Drive Case Drain In-Line Screen 197
Replace Fuel Tank Breather Filter 199
Check Coolant 199
Maintenance—Every 2000 Hours 200
Replace Outer Pin Seals 200
Drain and Refill Transmission Oil and Replace Filters 200
Changing Transmission Oil (Quick Service—If Equipped) and Replace Filters 201
Drain and Refill Front and Rear Axle Oil 203
Clean Front and Rear Axle Oil Recirculation Screens 204
Check and Adjust Electronic Injector Preload 204
Check and Adjust Engine Valve Lash 204
Rerun Transmission Clutch Calibration 204
Maintenance—Every 4000 Hours 205
Clean Hydraulic Pump Case Drain In-Line Screens 205
Clean Hydraulic System Fill Strainer 207
Replace Hydraulic System Return Filters 207
Drain, Flush, and Refill Hydraulic System Oil 208
Changing Hydraulic System Oil (Quick Service—If Equipped) 210
Maintenance—Every 5000 Hours 212
Check Driveline Damper For Cracks 212
Maintenance—Every 6000 Hours 213
Drain Cooling System 213
Refill Cooling System 214
Changing Cooling System (Quick Service—If Equipped) 215
Miscellaneous—Machine 216
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 216
Check Air Inlet Cover 216
Bleed Fuel System 217
Do Not Service Control Valves, Cylinders, Pumps, or Motors 217
Precautions for Alternator and Regulator 217
Handling, Checking, and Servicing Batteries Carefully 218
Using Booster Batteries—24-Volt System 219
Using Battery Charger 220
Replacement Batteries 220
Remove and Install Batteries 221
12-Volt Auxiliary Power Outlet—If Equipped 222
JDLink Machine Monitoring System (MMS)—If Equipped 222
Replacing Fuses 223
Remove and Install Halogen Bulbs 225
Fluid Sampling Test Ports 225
Air Conditioner System Service 227
Welding On Machine 228
Welding Near Electronic Control Units 228
Keep Electronic Control Unit Connectors Clean 229
Bleeding Brakes 229
Service Recommendations For Snap-To-Connect (STC®) Fittings 230
External Service Brake Inspection 231
Replacing Bucket Teeth—TK Series 232
Keep ROPS Installed Properly 232
Hardware Torque Specifications 232
Unified Inch Bolt and Screw Torque Values 233
Metric Bolt and Screw Torque Values 234
Miscellaneous—Operational Checkout 235
Operational Checkout 235
Miscellaneous—Troubleshooting 261
Troubleshooting Procedure 261
Engine 262
Transmission 265
Differential and Axle 268
Service Brake 269
Driveline 270
Park Brake 270
Hydraulic System 271
Steering 273
Air Conditioning System 274
Heater System 276
Software Update 276
Miscellaneous—Storage 277
Prepare Machine for Storage 277
Monthly Storage Procedure 277
Miscellaneous—Machine Numbers 279
Record Product Identification Number (PIN) 279
Record Engine Serial Number 279
Record Transmission Serial Number 279
Record Hydraulic Pump Serial Number 279
Record Front and Rear Axle Housing Serial Numbers 280
Keep Proof of Ownership 281
Keep Machines Secure 281
Miscellaneous—Specifications 282
Engine Specifications 282
Drain and Refill Capacities 282
Standard Z-Bar Specifications 283
High Lift Z-Bar Specifications 285
Travel Speeds 286
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 37
Section 1-5 41
Section 2-1 43
Section 2-2 94
Section 3-1 135
Section 3-2 149
Section 3-3 160
Section 3-4 173
Section 3-5 177
Section 3-6 178
Section 3-7 180
Section 3-8 181
Section 3-9 194
Section 3-10 200
Section 3-11 205
Section 3-12 212
Section 3-13 213
Section 4-1 216
Section 4-2 235
Section 4-3 261
Section 4-4 277
Section 4-5 279
Section 4-6 282

S.V 04/24