John Deere 850J-II Crawler Dozer Operator’s Manual OMT384315X19 PDF

Description

John Deere 850J-II Crawler Dozer Operator’s Manual OMT384315X19 – PDF DOWNLOAD

Part Number (P/N): OMT384315X19_24
Language: English
Division: Construction
Product Lines: Crawler Dozers
Publication Type: Operator’s Manuals
Associated Models: 850J-II
Series: J Series
Serial Number (Serial): PIN: 1T0850JJ_ _C306799

TABLE OF CONTENTS:

John Deere 850J-II Crawler Dozer Operator’s Manual OMT384315X19 – PDF DOWNLOAD

850J-II Crawler Dozer 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Required Emission-Related Information 17
FCC Notifications to User 17
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 18
Technical Information Feedback Form 22
Contents 23
Safety and Operator Conveniences 27
Safety and Operator Convenience Features 27
Safety—General Precautions 28
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 28
Recognize Safety Information 29
Follow Safety Instructions 30
Operate Only If Qualified 30
Wear Protective Equipment 30
Avoid Unauthorized Machine Modifications 30
Inspect Machine 31
Stay Clear of Moving Parts 31
Avoid High-Pressure Fluids 31
Avoid High-Pressure Oils 32
Work In Ventilated Area 32
Avoid Static Electricity Risk When Refueling 33
High Debris Applications 33
Prevent Fires, Clean Debris From Machine 34
In Case of Machine Fire 34
Prevent Battery Explosions 35
Handle Chemical Products Safely 35
Handle Starting Fluid Safely 35
Decommissioning — Proper Recycling and Disposal of Fluids and Components 36
Prepare for Emergencies 36
Clean Debris from Machine 37
Add Cab Guarding for Special Uses 37
Safety—Operating Precautions 38
Use Steps and Handholds Correctly 38
Start Only From Operator’s Seat 38
Use and Maintain Seat Belt 38
Prevent Unintended Machine Movement 39
Avoid Work Site Hazards 39
Keep Riders Off Machine 40
Avoid Backover Accidents 40
Avoid Machine Tip Over and Machine Damage 41
Use Special Care When Operating 41
Inspect and Maintain ROPS 41
Travel Safely 42
Prevent Acid Burns 42
Add and Operate Attachments Safely 42
Safety—Maintenance Precautions 43
Park and Prepare for Service Safely 43
Service Machines Safely 43
Service Cooling System Safely 43
Remove Paint Before Welding or Heating 44
Make Welding Repairs Safely 44
Drive Metal Pins Safely 44
Use Proper Lifting Equipment 45
Safety—Safety Signs 46
Safety Signs 46
Operation—Operator’s Station 50
Instrument Panel 50
Instrument Panel Functions 51
Warmup Indicator 53
Air Conditioner and Heat—If Equipped 54
Windshield Wiper and Washer Controls 54
Door Latch 55
Secondary Exits—Cab Units Only 55
Cab Windows 56
Adjust Air Suspension Seat 57
Beacon—If Equipped 57
Fire Extinguisher—If Equipped 58
Operation—Operating the Machine 59
Inspect Machine Daily Before Starting 59
Battery Disconnect Switch 59
Check Instruments Before Starting 60
Engine Break-In Period 61
Starting the Engine 61
Engine Block Heater—If Equipped 63
Engine Warmup 63
Cold Weather Warmup 63
Transmission Control Lever 63
Driving the Machine 64
Using Engine Speed Control Dial 64
Travel Speed Using Transmission Control Lever 64
Decelerator/Brake Pedal and Decelerator Mode Switch 65
Using Park Lock Lever 66
Hydraulic Enable Switch/Hydraulic Accumulator Discharge 66
Stopping the Engine—Normal Shutdown 67
Stopping the Machine 67
Parking the Machine 68
Operating in Water and Mud 68
Economy (ECO) Mode Operation 68
Ripper Control Lever—If Equipped 69
Blade Control Lever—Operation 69
Mechanical Angle Blade—If Equipped 71
Changing Blade Pitch 72
Changing Blade Pitch—Outside Dozer Linkage 73
Changing Blade Pitch—C-Frame Dozer Linkage 74
Changing Blade Pitch—Three-Position Pitch Adjustment 75
Avoid Track Damage 75
Extend Undercarriage Life 76
Loading Machine on a Trailer 77
Lifting the Machine 78
Releasing Park Brake to Tow the Machine 78
Operating on Steep Hills 80
Standard Display Monitor (SDM)—Main Menu 81
Standard Display Monitor (SDM)—Main Menu—Codes 82
Standard Display Monitor (SDM)—Main Menu—Codes—Active Codes 83
Standard Display Monitor (SDM)—Main Menu—Codes—Stored Codes 84
Standard Display Monitor (SDM)—Main Menu—Machine Settings 85
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transmission 86
Standard Display Monitor (SDM)—Main Menu—Machine Settings—ECO Mode 87
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Reversing Fan 88
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake Mode 89
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Controller Info 90
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Timer 91
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track Info 92
Standard Display Monitor (SDM)—Main Menu—Diagnostics 93
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values 94
Standard Display Monitor (SDM)—Main Menu—Monitor 95
Standard Display Monitor (SDM)—Main Menu—Monitor—Units 96
Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast 97
Maintenance—Machine 98
Diesel Fuel 98
Lubricity of Diesel Fuel 99
Handling and Storing Diesel Fuel 99
Biodiesel Fuel 100
Testing Diesel Fuel 101
Minimizing the Effect of Cold Weather on Diesel Engines 102
Alternative and Synthetic Lubricants 103
Hydraulic System Oil 103
Diesel Engine Break-In™ Oil 104
Diesel Engine Oil—Tier 2 and Stage II Engines 104
Diesel Engine Oil and Filter Service Intervals—Tier 2/Stage II Engine 105
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 106
Drain Intervals for Diesel Engine Coolant 107
John Deere COOL-GARD™ II Coolant Extender 107
Supplemental Coolant Additives 107
Operating in Warm Temperature Climates 108
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 108
Testing Diesel Engine Coolant 109
Hydraulic and Hydrostatic Oil 110
Inner and Outer Final Drive Oil 111
Track Rollers, Front Idler, and Carrier Roller Oil 111
Multipurpose Extreme Pressure (EP) Grease 112
Lubricant Storage 112
Mixing of Lubricants 112
Maintenance—Periodic Maintenance 113
Service Machine at Specified Intervals 113
Prepare Machine for Maintenance 113
Check Hour Meter Regularly 114
Fuel Tank 115
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 115
Service Intervals 116
Required Parts 117
Maintenance—As Required 118
Check Alternator Belt Tension 118
Replace Primary and Secondary Engine Air Filter Elements 119
Clean Dust Unloader Valve 119
Check Track Sag 120
Adjust Track Sag 121
Clean or Replace Cab Fresh Air Filter 122
Clean or Replace Cab Recirculating Air Filter 123
Check Auxiliary Water Separator Fuel Filter—If Equipped 123
Check or Drain Primary Water Separator Fuel Filter 124
Inspect and Clean Cooling Package 124
Check and Fill Windshield Washer Fluid 125
Maintenance—Every 10 Hours or Daily 126
Check Engine Oil Level 126
Check Coolant Level 126
Check Transmission Oil Level 127
Check Hydraulic Oil Level 127
Grease Outside Dozer (OSD) Linkage 128
Lubricate C-Frame Dozer Linkage—If Equipped 129
Maintaining Mechanical Angle Blade—If Equipped 130
Maintenance—Every 50 Hours 134
Lubricate Right and Left End Crossbar Pivot 134
Grease Push Beam Lift Cylinder Pivots 134
Grease Ripper—If Equipped 134
Maintenance—Every 250 Hours 135
Check Inner and Outer Final Drive Housings Oil Level 135
Take Engine Oil Sample 135
Maintenance—Every 500 Hours 136
Change Engine Oil and Filter 136
Replace Primary and Final Fuel Filters 137
Check Battery Electrolyte Level; Clean and Tighten Terminals 138
Replace Auxiliary Water Separator Fuel Filter—If Equipped 140
Drain Water and Sediment From Fuel Tank 140
Take Fluid Samples 140
Maintenance—Every 1000 Hours 141
Change Final Drive Oil 141
Check Track Frame Pivot Shaft Bushing Oil 142
Check Coolant Condition 142
Replace Cab Fresh Air and Recirculation Air Filters 143
Check Air Intake Hose 143
Maintenance—Every 2000 Hours 144
Check and Adjust Engine Valve Lash 144
Change Hydraulic System Oil and Replace Filter 144
Change Hydrostatic Transmission Oil and Replace Hydrostatic Charge and Fan Oil Filters 145
Clean Engine Crankcase Vent Tube 145
Replace Fuel Tank Breather 146
Maintenance—Every 6000 Hours 147
Draining the Cooling System 147
Filling the Cooling System 148
Miscellaneous—Machine 149
Keep ROPS Installed Properly 149
Checking Coolant Hoses 149
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 149
Fuel Drain and Shutoff Valve 150
Discharge Pilot Control System Hydraulic Pressure 150
Precautions for Alternator and Regulator 150
Handling, Checking and Servicing Batteries Carefully 151
Using Battery Charger 152
Using Booster Batteries—24-Volt System 153
Replacing Batteries 153
Removing Batteries 154
JDLink Machine Monitoring System (MMS)—If Equipped 154
Replacing Fuses 154
Fuse (Blade-Type) Color Codes 157
Drain Fuel Filter Sediment 157
Bleeding Fuel System 158
Check Engine Speeds 158
Do Not Service Control Valves, Cylinders, Pumps, or Motors 158
Track Sag General Information 159
Checking Idlers and Rollers for Oil Leakage 159
Checking Carrier Roller Oil Level 160
Cab or ROPS Tilting Procedure 160
Welding on Machine 161
Welding Procedure 161
Checking Fire Extinguisher—If Equipped 161
Checking Air Conditioner Refrigerant Level—If Equipped 162
Checking Park Lock Start System 162
Checking Transmission Start System 162
Checking Track Shoe Cap Screw Torque 163
Checking Track Shoe Cap Screw Torque—Master Link 163
Hardware Torque Specifications 164
Unified Inch Bolt and Screw Torque Values 164
Metric Bolt and Screw Torque Values 165
Miscellaneous—Operational Checkout 166
Operational Checkout 166
Miscellaneous—Troubleshooting 178
Troubleshooting Procedure 178
Engine 179
Electrical System 187
Hydraulic System 192
Hydrostatic Transmission 194
Air Conditioning 195
Miscellaneous—Storage 196
Prepare Machine for Storage 196
Monthly Storage Procedure 197
Avoid Track Damage 198
Miscellaneous—Machine Numbers 199
Record Product Identification Number (PIN) 199
Record Engine Serial Number 199
Keep Proof of Ownership 199
Keep Machines Secure 200
Miscellaneous—Specifications 201
850J-II Crawler Dozer Dimensions 201
850J-II Crawler Dozer Specifications 202
850J-II Crawler Dozer Weights 202
850J-II WLT Crawler Dozer Dimensions 203
850J-II WLT Crawler Dozer Specifications 204
850J-II WLT Crawler Dozer Weights 205
850J-II LGP Crawler Dozer Dimensions 206
850J-II LGP Crawler Dozer Specifications 207
850J-II LGP Crawler Dozer Weights 208
Ripper Dimensions 209
850J-II Drain and Refill Capacities 210
Eurasian Economic Union 210
Machine Design Life 211
Page Number 27
Section 1-1 27
Section 1-2 28
Section 1-3 38
Section 1-4 43
Section 1-5 46
Section 2-1 50
Section 2-2 59
Section 3-1 98
Section 3-2 113
Section 3-3 118
Section 3-4 126
Section 3-5 134
Section 3-6 135
Section 3-7 136
Section 3-8 141
Section 3-9 144
Section 3-10 147
Section 4-1 149
Section 4-2 166
Section 4-3 178
Section 4-4 196
Section 4-5 199
Section 4-6 201

S.V 04/24