John Deere 9.0L OEM Diesel Engines (PSS/PSL/PVS) Operator’s Manual PDF

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John Deere 9.0L OEM Diesel Engines (PSS/PSL/PVS) Operator’s Manual – PDF DOWNLOAD

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John Deere 9.0L OEM Diesel Engines (PSS/PSL/PVS) Operator’s Manual – PDF DOWNLOAD

• P/N: OMRG38997_61
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 9.0L, 6090, 6090HFC09
• Serial: FINAL TIER 4/STAGE IV PLATFORM

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 9.0L OEM Diesel Engines (PSS/PSL/PVS) Operator’s Manual – PDF DOWNLOAD

Contents 9
Record Keeping 13
Record Engine Serial Number 13
Engine Option Codes 14
Record Aftertreatment Serial Numbers 16
Record High-Pressure Fuel Pump Model and Serial Numbers 16
Record Rear Power Take-Off (PTO) Serial Number (If Equipped) 17
Record ECU Serial Number 17
Safety 18
Recognize Safety Information 18
Understand Signal Words 18
Follow Safety Instructions 18
Replace Safety Signs 19
California Proposition 65 Warning 19
Illuminate Work Area Safely 19
Work in Clean Area 19
Use Proper Tools 20
Live With Safety 20
Prevent Machine Runaway 20
Handle Fuel Safely—Avoid Fires 21
Prepare for Emergencies 21
Handle Starting Fluid Safely 21
In Case of Fire 22
Handle Fluids Safely—Avoid Fires 22
Avoid Static Electricity Risk When Refueling 23
Service Machines Safely 23
Wear Protective Clothing 23
Protect Against Noise 24
Handling Batteries Safely 24
Prevent Acid Burns 25
Stay Clear of Rotating Drivelines 25
Install All Guards 26
Practice Safe Maintenance 26
Remove Paint Before Welding or Heating 27
Avoid Heating Near Pressurized Fluid Lines 27
Avoid High-Pressure Fluids 27
Do Not Open High-Pressure Fuel System 28
Protect Against High Pressure Spray 28
Prevent Battery Explosions 28
Avoid Hot Exhaust 29
Exhaust Filter Cleaning 29
Work In Ventilated Area 29
Service Cooling System Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Fuels, Lubricants, and Coolants 31
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 31
Storing Diesel Exhaust Fluid (DEF) 32
Diesel Exhaust Fluid (DEF) Tank Fill Cap — Installation and Removal 33
Refilling Diesel Exhaust Fluid (DEF) Tank 36
Testing Diesel Exhaust Fluid (DEF) 37
Disposal of Diesel Exhaust Fluid (DEF) 37
Diesel Fuel 38
Supplemental Diesel Fuel Additives 39
Lubricity of Diesel Fuel 39
Handling and Storing Diesel Fuel 39
Biodiesel Fuel 40
Testing Diesel Fuel 41
Fuel Filters 41
Minimizing the Effect of Cold Weather on Diesel Engines 42
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 43
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 44
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 45
Diesel Engine Oil and Filter Service Intervals 46
Mixing of Lubricants 46
Alternative and Synthetic Lubricants 46
Lubricant Storage 46
Oil Filters 47
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 48
Water Quality for Mixing with Coolant Concentrate 49
Operating in Warm Temperature Climates 49
Testing Coolant Freeze Point 50
Disposing of Coolant 50
Instrument Panels 51
PV101 Instrument Panels 51
PV101 Diagnostic Gauge — Using 53
PV101 Diagnostic Gauge — Main Menu 54
PV101 Diagnostic Gauge — Essential Menus 55
DG14 Diagnostic Gauge — Using 55
DG14 Diagnostic Gauge — Main Menu 56
DG14 Diagnostic Gauge — Essential Menus 57
PV480 Instrument Panel 58
PV480 Diagnostic Gauge — Using 59
PV480 Diagnostic Gauge — Main Menu 60
PV480 Diagnostic Gauge — Essential Menus 61
Required Machine Stop Warning 61
John Deere PowerSight 63
Engine Operation 64
Break-In Service 64
Generator Set (Standby) Applications 65
Starting the Engine 65
Normal Engine Operation 66
Cold Weather Operation 67
Warming Engine 68
Idling Engine 68
Changing Engine Speed 68
Stopping the Engine 69
Using a Booster Battery or Charger 70
Auxiliary Gear Drive Limitations 71
Aftertreatment System 72
Exhaust Filter Cleaning and Maintenance 72
Exhaust Filter — Cleaning 72
Diesel Particulate Filter Maintenance and Service 73
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 73
Exhaust Filter — Disposal 73
Exhaust Filter System Overview 74
Selective Catalytic Reduction (SCR) System Overview 75
Diagnostic Gauge Keys and Indicators Overview 77
Aftertreatment Indicators Overview 78
Passive Regeneration 79
Automatic (AUTO) Exhaust Filter Cleaning 79
Manual/Parked Exhaust Filter Cleaning 80
Disable Exhaust Filter Cleaning 80
Exhaust Filter Service Required 81
Lubrication and Maintenance 82
Required Emission-Related Information 82
Observe Service Intervals 82
Use Correct Fuels, Lubricants, and Coolant 82
Lubrication and Maintenance Service Interval Chart 83
Lubrication & Maintenance — Daily 85
Daily Prestarting Checks 85
Lubrication & Maintenance — 500 Hours/12 Months 86
Servicing Fire Extinguisher 86
Servicing Battery 86
Changing Engine Oil and Replacing Oil Filter 88
Visually Inspecting Coolant Pump 90
Checking Open Crankcase Vent (OCV) 90
Removing and Installing Fuel Filters 91
Checking Belt Wear 93
Checking Tensioner Spring Tension 94
Checking Cooling System 94
Pressure Testing Cooling System 95
Checking and Adjusting Engine Speeds 96
Checking Engine Mounts 96
Checking Engine Ground Connection 96
Lubrication & Maintenance — 1500 Hours/36 Months 97
Access DEF Tank Header 97
Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen 97
Lubrication & Maintenance — 2000 Hours/24 Months 105
Checking Crankshaft Vibration Damper 105
Lubrication & Maintenance — 3000 Hours/36 Months 106
Adjusting Valve Clearance 106
Access DEF Dosing Unit 109
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 110
Lubrication & Maintenance — 4500 Hours/60 Months 111
Changing Crankshaft Vibration Damper 111
Lubrication & Maintenance — 6000 Hours/72 Months 112
Flushing And Refilling Cooling System 112
Bleeding Air From Cooling System 114
Testing Thermostat 115
Lubrication & Maintenance — 8000 Hours/36 Months 117
Change Diesel Exhaust Fluid (DEF) In-Line Filter 117
Service As Required 120
Additional Service Information 120
Do Not Modify Fuel System 120
Drain Water From Fuel Filters 121
Adding Coolant 121
Cleaning Diesel Exhaust Fluid (DEF) Tank 122
Pre-Start Cleaning Guide 123
Replacing Air Cleaner Filter Elements 124
Inspecting Primary Air Filter Element 125
Cleaning Primary Air Filter Element 125
Air Filter Element Storage 125
Cleaning the Exhaust Filter 126
Replacing Fan/Alternator Belt 127
Checking Fuses 128
Checking Electrical Wiring And Connections 128
Bleeding Fuel System 128
Checking Air Compressors (If Equipped) 128
Checking Refrigerant (A/C) Compressor (If Equipped) 129
Checking Rear Power Take-Off (PTO) 130
Replace Aftertreatment DEF Dosing System Coolant Filter 130
DEF Tank Inlet Screen — Installation 131
DEF Tank Inlet Screen — Removal 132
Troubleshooting 133
General Troubleshooting Information 133
Diagnostic Trouble Codes (DTCs) — Listing 134
Diagnostic Trouble Codes (DTCs) — Operation 137
Intermittent Fault Diagnostics 138
Engine Troubleshooting 139
Precautions for Electrical System When Steam Cleaning Engine 151
Engine Wiring Harness Layout 152
Precautions For Welding 158
9 0L Wiring Diagram 1 159
9 0L Wiring Diagram 2 160
9 0L Wiring Diagram 3 162
9 0L Wiring Diagram 4 164
9 0L Wiring Diagram 5 166
9 0L Wiring Diagram 5A 168
9 0L Wiring Diagram 6 170
9 0L Wiring Diagram 6A 172
9 0L Wiring Diagram 7 174
9 0L Wiring Diagram 8 176
9 0L Wiring Diagram 9 178
9 0L Wiring Diagram 10 180
9 0L Wiring Diagram 11 182
9 0L Wiring Diagram 12 183
9 0L Wiring Diagram 13 186
Storage 188
Engine Storage Guidelines 188
Preparing Engine for Long-Term Storage 189
Removing Engine from Long-Term Storage 190
Specifications 191
General OEM Engine Specifications 191
Engine Power and Speed Rating Specifications 193
Engine Crankcase Oil Fill Quantities 194
Unified Inch Bolt and Screw Torque Values 195
Metric Bolt and Screw Torque Values 196
Lubrication and Maintenance Records 197
Using Lubrication and Maintenance Records 197
Daily (Prestarting) Service 197
500 Hours of Operation or Every 12 Months Service 197
1500 Hours of Operation or 36 Months Service 198
2000 Hours of Operation or Every 24 Months Service 198
3000 Hours of Operation or Every 36 Months Service 198
4500 Hours of Operation or Every 60 Months Service 199
6000 Hours of Operation or Every 72 Months Service 199
8000 Hours of Operation or Every 36 Months Service 199
Service as Required 200
Warranty 201
John Deere Warranty in OEM Applications 201
Emissions Control System Certification Label 204
Carbon Dioxide Emissions (CO₂) 205
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 206
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 208
Page Number 9
Section 01 13
Section 05 18
Section 10 31
Section 15 51
Section 20 64
Section 25 72
Section 30 82
Section 35 85
Section 40 86
Section 41 97
Section 42 105
Section 45 106
Section 55 111
Section 60 112
Section 61 117
Section 65 120
Section 70 133
Section 75 188
Section 80 191
Section 85 197
Section 90 201

S.V 04/24