John Deere 903M 909M 953M & 959M Buncher Operator’s Manual OMT335672X19 PDF

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John Deere 903M 909M 953M & 959M Tracked Feller Buncher Operator’s Manual OMT335672X19 – PDF DOWNLOAD

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John Deere 903M 909M 953M & 959M Tracked Feller Buncher Operator’s Manual OMT335672X19 – PDF DOWNLOAD

• P/N: OMT335672X19_Z4
• Language: English
• Division: Forestry
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 903M, 909M, 953M, 959M
• Serials:
  • 1T0903MX_ _D271505—317981
  • 1T0903MX_ _C271505—317981
  • 1T0909MX_ _D271505—317981
  • 1T0909MX_ _C271505—317981
  • 1T0953MX_ _D271505—317981
  • 1T0953MX_ _C271505—317981
  • 1T0959MX_ _D271505—317981
  • 1T0959MX_ _C271505—317981

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 903M 909M 953M & 959M Tracked Feller Buncher Operator’s Manual OMT335672X19 – PDF DOWNLOAD

903M, 909M, 953M and 959M Tracked Feller Buncher 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
FCC Notifications to User 18
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 19
John Deere Online Bookstore 22
Technical Information Feedback Form 23
Contents 25
Safety—Safety and Operator Convenience Features 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Information for European Union Directives Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 33
Operate Only If Qualified 33
Wear Protective Equipment 34
Protect Against Noise 34
Avoid Unauthorized Machine Modifications 34
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Oils 35
Avoid High-Pressure Fluids 36
Work In Ventilated Area 36
Handle Starting Fluid Safely 36
Avoid Static Electricity Risk When Refueling 37
Prevent Fires, Clean Debris From Machine 38
In Case of Machine Fire 38
Prevent Battery Explosions 39
Handle Chemical Products Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Prepare for Emergencies 40
Clean Debris from Machine 41
Control Pattern 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Avoid Work Site Hazards 43
Prevent Unintended Machine Movement 43
Operate Machine Safely 44
Avoid Machine Tip Over and Machine Damage 44
Keep Riders Off Machine 45
Use Care When Swinging Machine 45
Operate Boom With Care 45
Avoid Backover Accidents 46
Operating On Slopes 46
Add and Operate Attachments Safely 46
Travel Safely 46
Avoid Power Lines 47
Inspect and Maintain ROPS 47
Keep the Operator Protective Structure (OPS) in Place 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 49
Drive Metal Pins Safely 50
Safety—Safety Signs and Other Instructions 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 63
Operator Controls and Instruments 63
Left Joystick 64
Right Joystick 65
Track Drive Pedals 67
Sealed Switch Module (SSM) 68
Sealed Switch Module (SSM) Functions 69
Primary Display Unit (PDU) 73
Primary Display Unit (PDU) Functions 74
Dome Light 75
Radio 76
Horn 79
Accessory Outlets 79
Air Conditioning and Heating Controls 80
Operator’s Seat—Mechanical Suspension 81
Operator’s Seat—Air Suspension 83
Fire Extinguisher 84
Alternative Exits 84
Cab Door Handles 87
Cab Door Stop 87
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 88
Operation—Operating the Machine 89
Before Starting Work 89
Driving Up a Steep or Slippery Slope 89
Off Level Operation 89
Inspect Machine Daily Before Starting 89
Engine Break-In Period 90
Before Starting Engine 90
Engine Block Heater—If Equipped 91
Normal Starting Procedure—Above 0°C (32°F) 91
Cold Weather Starting—Below 0°C (32°F) 91
Hydraulic Warm-Up Procedure 93
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 94
Stopping Procedure 95
Operating the Track Drive 96
Extend Undercarriage Life 97
Operating the Implements—General 98
Operating Functions—Left Joystick 98
Operating Functions—Right Joystick 101
Rapid Cycle System (RCS) Operation—If Equipped 103
Operating Functions—Leveling Platform—If Equipped 103
Lowering Boom With Engine Stopped 105
Preparation of Machine Before Leaving for Cutting Area 107
Felling Technique 108
Felling Head 109
Towing Machine 110
Loading Machine on Trailer 112
Operating in Water and Mud 113
Battery Disconnect Switch 113
Parking the Machine 114
Lifting the Machine 114
Operation—Monitor Operation 115
Primary Display Unit (PDU) Display Messages 115
Main Menu 116
Operation—Motions 116
Operation—RCS Adjustments—If Equipped 117
Operation—Tree Counter—If Equipped 118
Operation—Joystick Lever Pattern 119
Operation—Joystick Button Pattern 120
Operation—Copy Operator Settings 120
Operation—Fluid Economy 121
Operation—Change Operator 121
Operation—Engine Speed Adjustments 122
Operation—Restore All Factory Defaults 122
Diagnostics—Codes 122
Diagnostics—Machine Readings 123
Diagnostics—Engine Readings 125
Diagnostics—Controller ID 126
Diagnostics—Machine ID 126
Diagnostics—Software Delivery 127
Diagnostics—JDLink Readings 128
Setup—Monitor 128
Setup—Antitheft/Security 129
Setup—Calibration 130
Setup—Machine Configuration 130
Setup—Auto Fan Reversing 131
Operation—TimberNavi™ Monitor Operation—If Equipped 132
Using the Display 132
Main Display and Functions 133
Menu 134
View Menu 143
Record Track Menu 147
Measure Menu 147
Point of Interest Menu 148
Maintenance—Machine 149
Required Emission-Related Information 149
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 149
Diesel Engine Break-In™ Oil 149
Diesel Engine Oil — Tier 3 and Stage IIIA 150
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 151
Diesel Engine Oil — Tier 2 and Stage II 152
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 153
Oil Filters 153
Track Drive and Swing Drive Gear Case Oil 154
Hydraulic Oil 155
Enclosure Door Pump Oil 156
Diesel Fuel 157
Lubricity of Diesel Fuel 157
Handling and Storing Diesel Fuel 158
Biodiesel Fuel 159
Testing Diesel Fuel 160
Supplemental Diesel Fuel Additives 160
Fuel Filters 160
Minimizing the Effect of Cold Weather on Diesel Engines 161
Starting Aid Can Replacement 162
Multipurpose Extreme Pressure (EP) Grease 163
Alternative and Synthetic Lubricants 163
Lubricant Storage 163
Mixing of Lubricants 163
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 164
John Deere COOL-GARD™ II Coolant Extender 165
Water Quality for Mixing with Coolant Concentrate 165
Operating in Warm Temperature Climates 165
Testing Coolant Freeze Point 166
Disposing of Coolant 166
Maintenance—Periodic Maintenance 167
Engine Identification 167
Service Machine at Specified Intervals 167
Check the Hour Meter Regularly 168
Service Lights 168
Enclosure Door and Maintenance Doors 168
Prepare Machine for Maintenance 174
Machine Service Position—Attachment 174
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 175
Fuel Tank 175
Service Intervals 176
Required Parts 178
Maintenance—As Required 179
Inspect Serpentine Belt 179
Replace Engine Air Filter Elements 180
Check Cab Fresh Air and Cab Recirculation Filters 181
Lubricate Door Hinges 182
Lubricate Toolbox Door Hinges—If Equipped 182
Maintenance—Every 10 Hours or Daily 183
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 183
Check Fire Suppression System—If Equipped 185
Check Swing Drive Gear Case Oil Level 185
Check Hydraulic Oil Level 186
Check Engine Oil Level 188
Check and Drain Primary Fuel Filter and Water Separator 189
Check and Drain Final Fuel Filter 190
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 191
Check Engine Coolant Level 192
Check and Clean Cooling System and Condenser Fins 192
Check Track Sag 193
Adjust Track Sag 194
Lubricate Boom Joints and Cylinder Ends 195
Lubricate Swing Drive Pinion and Bearing 196
Lubricate Crank and Link 196
Inspect Fire Extinguisher 197
Maintenance—Initial Service—100 Hours 198
Check Track Shoe Cap Screw Torque 198
Maintenance—Every 100 Hours 199
Check Track Drive Planetary Oil Level 199
Lubricate Swing Drive Gear Case Bearing 199
Check Idler Oil Level 200
Maintenance—Initial Service—250 Hours 201
Drain and Refill Swing Drive Gear Case Oil 201
Drain and Refill Engine Break-In Oil and Replace Filter 202
Drain and Refill Track Drive Planetary Oil 203
Check Lower Roller Mounting Cap Screw Torque 203
Maintenance—Every 250 Hours 204
Check Rear Window Alternative Exit Latches and Retainer Knobs 204
Check Skylight Latch Tension 204
Check Track Shoe Cap Screw Torque 205
Take Engine Oil Sample 205
Maintenance—Every 500 Hours 206
Replace Fuel Prefilter—If Equipped 206
Replace Primary Fuel Filter and Water Separator 207
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 208
Replace Final Fuel Filter 209
Drain and Refill Engine Oil and Replace Filter 210
Check Battery Electrolyte Level and Terminals 211
Check Enclosure Door Pump Oil Level 213
Drain Water and Sediment from Fuel Tank 213
Take Fluid Samples 213
Maintenance—Every 1000 Hours 214
Drain and Refill Swing Drive Gear Case Oil 214
Check Coolant Condition 215
Drain and Refill Track Drive Planetary Oil 215
Maintenance—Every 2000 Hours 216
Drain and Refill Hydraulic Oil 216
Replace Hydraulic Oil Return Filters 218
Replace Hydraulic Oil Breather Filter 219
Check and Adjust Engine Valve Lash 219
Drain and Refill Enclosure Door Pump Oil 220
Maintenance—Every 4000 Hours 221
Replace Engine Crankshaft Damper 221
Maintenance—Every 6000 Hours 222
Drain and Refill Engine Coolant 222
Miscellaneous—Machine 224
Inspect and Clean Polycarbonate Windows 224
Clean Fuel Tank Inlet Screen 225
Circuit Breakers 225
Using Booster Batteries—24-Volt System 226
Using Battery Charger 227
Handling, Checking, and Servicing Batteries Carefully 229
Replacing Batteries 230
Removing and Installing Batteries 230
Precautions for Alternator and Regulator 231
Welding on Machine 231
Keep Electronic Control Unit Connectors Clean 231
Check Air Intake Hoses 232
Bleed Fuel System 232
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 232
Do Not Service Control Valves, Cylinders, Pumps, or Motors 233
Clean the Crankcase Vent Tube 233
Fluid Sampling Test Ports 233
Replacing Fuses 234
JDLink™ Machine Monitoring System (MMS)—If Equipped 235
Remove and Install Halogen Bulbs 236
Hardware Torque Specifications 236
Unified Inch Bolt and Screw Torque Values 237
Metric Bolt and Screw Torque Values 238
Miscellaneous—Operational Checkout 239
Operational Checkout 239
Miscellaneous—Troubleshooting 254
Troubleshooting Procedure 254
Engine 255
Electrical System 259
Hydraulic System 261
Miscellaneous—Storage 263
Prepare Machine for Storage 263
Monthly Storage Procedure 264
Miscellaneous—Machine Numbers 265
Record Product Identification Number (PIN) 265
Record Engine Serial Number 265
Record Attachment Serial Number 265
Record Saw Hydraulic Motor Serial Number 265
Record Attachment Pump Serial Number 266
Record Main Pump Serial Number 266
Record Saw Pump Serial Number 266
Record Left-Hand Track Drive Planetary Serial Number 267
Record Left-Hand Track Drive Hydraulic Motor Serial Number 267
Record Right-Hand Track Drive Planetary Serial Number 267
Record Right-Hand Track Drive Hydraulic Motor Serial Number 268
Record Swing Drive Gear Case Serial Numbers 268
Record Primary Display Unit (PDU) Serial Number 268
Record Engine Control Unit (ECU) Serial Number 269
Record Left Armrest Control (ACL) Serial Number 270
Record Right Armrest Control (ACR) Serial Number 270
Record Head Control Unit (HCU) Serial Number 270
Record Sealed Switch Module (SSM) Serial Number 271
Record Vehicle Control Unit (VCU) Serial Number 271
Keep Proof of Ownership 271
Keep Machines Secure 271
Miscellaneous—Specifications 272
Engine Specifications 272
System Specifications 273
Undercarriage Specifications 274
Drain and Refill Capacities 275
903M Working Ranges 276
909M Working Ranges 278
953M Working Ranges 280
959M Working Ranges 282
903M Weights and Ground Pressures 284
909M Weights and Ground Pressures 285
953M Weights and Ground Pressures 286
959M Weights and Ground Pressures 287
Machine Cutting Specifications 288
903M Shipping Dimensions 289
909M Shipping Dimensions 291
953M Shipping Dimensions 292
959M Shipping Dimensions 293
EC Declaration of Conformity 294
Eurasian Economic Union 294
Machine Design Life 295
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 42
Section 1-4 48
Section 1-5 51
Section 2-1 63
Section 2-2 89
Section 2-3 115
Section 2-4 132
Section 3-1 149
Section 3-2 167
Section 3-3 179
Section 3-4 183
Section 3-5 198
Section 3-6 199
Section 3-7 201
Section 3-8 204
Section 3-9 206
Section 3-10 214
Section 3-11 216
Section 3-12 221
Section 3-13 222
Section 4-1 224
Section 4-2 239
Section 4-3 254
Section 4-4 263
Section 4-5 265
Section 4-6 272

S.V 04/24