John Deere 950K Crawler Dozer Operator’s Manual TM14358X19 PDF DOWNLOAD

Description

John Deere 950K Crawler Dozer Operator’s Manual TM14358X19 – PDF DOWNLOAD

Part Number (P/N): TM14358X19_34
Language: English
Division: Construction
Product Lines: Crawler Dozers
Publication Type: Operator’s Manuals
Associated Models: 950K
Serial Numbers (Serial):

• 1T0950KP_ _F334109—
• 1T0950KS_ _F339000—
• 1T0950KL_ _F339000—
• 1T0950KX_ _F339000

TABLE OF CONTENTS:

John Deere 950K Crawler Dozer Operator’s Manual TM14358X19 – PDF DOWNLOAD

Contents 5
General Information 7
Safety 9
Recognize Safety Information 9
Follow Safety Instructions 9
Operate Only If Qualified 9
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 10
Inspect Machine 10
Stay Clear of Moving Parts 10
Avoid High-Pressure Fluids 11
Avoid High-Pressure Oils 11
Work In Ventilated Area 11
Avoid Static Electricity Risk When Refueling 12
High Debris Applications 12
Prevent Fires, Clean Debris From Machine 13
In Case of Machine Fire 13
Prevent Battery Explosions 14
Handle Chemical Products Safely 14
Handle Starting Fluid Safely 14
Decommissioning — Proper Recycling and Disposal of Fluids and Components 15
Exhaust Filter Ash Handling and Disposal 15
Prepare for Emergencies 15
Clean Debris from Machine 16
Add Cab Guarding for Special Uses 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 18
Keep Riders Off Machine 18
Avoid Backover Accidents 19
Avoid Machine Tip Over and Machine Damage 20
Use Special Care When Operating 20
Inspect and Maintain ROPS 21
Travel Safely 21
Add and Operate Attachments Safely 21
Prevent Acid Burns 22
Park and Prepare for Service Safely 22
Service Machines Safely 23
Service Cooling System Safely 23
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 24
Drive Metal Pins Safely 24
Use Proper Lifting Equipment 24
Clean Exhaust Filter Safely 25
Torque Values 27
Metric Bolt and Cap Screw Torque Values 27
Additional Metric Cap Screw Torque Values 28
Unified Inch Bolt and Cap Screw Torque Values 29
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 30
Service Recommendations for O-Ring Boss Fittings 30
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators 32
Service Recommendations for Flared Connections—Straight or Tapered Threads 33
Service Recommendations For Flat Face O-Ring Seal Fittings 34
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations 35
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations 37
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations 39
Service Recommendations for Metric Series Four Bolt Flange Fitting 41
Service Recommendations For Inch Series Four Bolt Flange Fittings 42
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations 43
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings 44
Service Recommendations For O-Ring Boss Fittings With Shoulder 45
Metric 24° O-Ring Seal DIN 20078 Service Recommendations 47
Tracks 49
Track System 51
Welding On Machine 51
Track Guides and Rock Guards Remove and Install 52
Carrier Roller Wear Inspection 55
Carrier Roller Remove and Install 55
Carrier Roller Disassemble and Assemble 56
Metal Face Seals Inspection 57
Carrier Roller Leakage Test 59
Track Roller Wear Inspection 60
Track Roller Remove and Install 61
Track Roller Disassemble and Assemble 63
Track Roller Leakage Test 64
Track Shoe Grouser Wear Inspection 65
Track Shoe Remove and Install 66
Crossbar Remove and Install 67
Crossbar Bushings and Seals Remove and Install 69
Pivot Shaft Disassemble and Assemble 70
Track Link Height Inspection 70
Bushing Outside Diameter for Lubricated Track Chain Inspection 71
Track Pitch for Lubricated Track Chain Inspection 72
Lubricated Track Chain Remove and Install 73
Lubricated Track Chain to Turn Bushings and Lubricate Chain Disassemble and Assemble 76
Lubricated Track Chain to Turn Pins and Bushings and Not Lubricate Disassemble and Assemble 86
Track Sag Adjustment 92
Track Adjuster Cylinder and Recoil Spring Remove and Install 94
Track Adjuster Recoil Spring Disassemble and Assemble 96
Track Adjuster Cylinder Disassemble and Assemble 100
Track Frame Remove and Install 102
Front Idler Wear Inspection 108
Front Idler Remove and Install 108
Front Idler Disassemble and Assemble 110
Front Idler Wear Bar Remove and Install 111
Front Idler Oil Leakage Test 112
Sprocket Segment Remove and Install 113
Axles and Suspension Systems 115
Drive Axle Housing and Support 117
Final Drive Remove and Install 117
Axle Shaft, Bearings, and Reduction Gears 123
Planet Carrier Remove and Install 123
Planet Carrier Disassemble and Assemble 124
Ring Gear and Hub Remove and Install 126
Ring Gear and Hub Disassemble and Assemble 127
Final Drive Metal Face Seal Remove and Install 128
Inner Housing Cover Remove and Install 132
Inner Housing Cover Disassemble and Assemble 136
Inner Final Drive Housing Disassemble and Assemble 138
Final Drive Seal Leakage Check 142
Hydraulic System 147
Final Drive Flushing Valve Remove and Install 147
Transmission 149
Removal and Installation 151
Hydrostatic Pump and Motor Initial Start-Up Procedure 151
Hydrostatic Pump Remove and Install 152
Hydrostatic Motor Remove and Install 159
Hand Pump Valve Remove and Install 160
Neutral Charge Valve Remove and Install 161
Bypass Control Valve Remove and Install 162
Hydrostatic Cold Start Valve Remove and Install 164
Controls Linkage 165
Transmission Control Lever (TCL) Remove and Install 165
Transmission Control Lever (TCL) Disassemble and Assemble 166
Decelerator/Brake Pedal Remove and Install 182
Decelerator/Brake Pedal Disassemble and Assemble 184
Input Drive Shafts and U-Joints 187
Damper Drive Remove and Install 187
Hydraulic System 189
Hydrostatic Pump Disassemble 189
Charge Pump Disassemble and Assemble 195
Pump Displacement Control Valve (PDCV) Disassemble and Assemble 200
Multi-Function Valve Remove and Install 201
Multi-Function Valve Disassemble and Assemble 202
Hydrostatic Pump Assemble 204
Hydrostatic Motor Disassemble 220
Hydrostatic Motor Assemble 231
Hydrostatic Reservoir Remove and Install 246
Engine 253
Removal and Installation 255
John Deere Engine 255
Engine Remove and Install 256
Engine Mounts Remove and Install 261
Belt Routing 262
Engine Auxiliary System 263
Cold Weather Starting Aids 265
Engine Coolant Heater Remove and Install 265
Start Aid Remove and Install 266
Cooling Systems 267
Charge Air Cooler Remove and Install 267
Radiator Remove and Install 268
Hydraulic Oil Cooler Remove and Install 271
Hydrostatic Oil Cooler Remove and Install 273
Fuel Cooler Remove and Install 275
Intake System 277
Air Cleaner Remove and Install 277
Precleaner Remove and Install—If Equipped 278
External Exhaust Systems 279
Exhaust Tube Remove and Install 279
JDG11335 Bellows Alignment Fixture 280
Exhaust Bellows Alignment Procedure 286
Diesel Oxidation Catalyst (DOC) Remove and Install 291
Diesel Particulate Filter (DPF) Remove and Install 292
Service Filter Cleaning 292
Aftertreatment Assembly Remove and Install 293
Selective Catalyst Reduction (SCR) Remove and Install 295
Diesel Exhaust Fluid (DEF) Tank Remove and Install 296
Diesel Exhaust Fluid (DEF) Tank Header Remove and Install 297
Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble 298
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure 299
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install 300
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install 300
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install 301
External Fuel Supply Systems 303
Fuel Tank Remove and Install 303
Primary Fuel Filter and Water Separator Remove and Install 310
Auxiliary Fuel Filter and Water Separator Remove and Install—If Equipped 311
Fast Fill Fuel System Disassemble and Assemble 312
Park Brake 313
Removal and Installation 315
Park Brake Remove and Install 315
Park Brake Valve Remove and Install 316
Controls Linkage 319
Park Lock Linkage Remove and Install 319
Park Lock Linkage Disassemble and Assemble 320
Hydraulic System 322
Park Brake Disassemble and Assemble 322
Equipment Attaching 325
Drawbar 327
Drawbar Remove and Install 327
Electrical System 329
Removal and Installation 331
Blade Control Lever Remove and Install 331
Auxiliary Control Handle Remove and Install 331
Exhaust Filter Sensor Installation 332
Rotary Sensor Remove and Install 332
Air Conditioner Freeze Control Switch Remove and Install 332
Controller Remove and Install 334
Installation of Repair Wire Assembly (RWA) 335
Replace Weather Pack™ Connector 339
Install Weather Pack™ Contact 340
Replace DEUTSCH® Connectors 341
Install DEUTSCH® Contact 342
Replace DEUTSCH® Rectangular or Triangular Connectors 343
Replace Connectors 344
Install INCH Contact 346
Repair 32 and 48 Way CINCH® Connectors 347
Replace (Pull Type) Metri-Pack™ Connectors 350
Replace (Push Type) Metri-Pack™ Connectors 351
Frame or Supporting Structure 353
Frame Installation 355
Welding Repair of Major Structures 355
Frame Bottom Guards 357
Bottom Guards Remove and Install 357
Chassis Weights 359
Rear Counterweight Remove and Install 359
Rear Storage/Counterweight Remove and Install 360
Operator’s Station 361
Removal and Installation 363
Cab Remove and Install 363
Operator Enclosure 367
Windowpanes Remove and Install 367
Window Wiper Motor Remove and Install 370
Window Washer Pumps Remove and Install 376
Hand Pump Bleed Procedure 377
Seat and Seat Belt 379
Seat Remove and Install 379
Seat Belt Remove and Install 380
Heating and Air Conditioning 381
R134a Refrigerant Cautions and Proper Handling 381
R134a Refrigerant Oil Information 382
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure 383
Recover R134a Refrigerant 383
Flush and Purge Air Conditioning System 384
Evacuate R134a System 386
Charge R134a System 387
Evaporator or Heater Core Remove and Install 387
Expansion Valve Remove and Install 391
Blower Motor and Blower Motor Speed Resistor Remove and Install 392
Heater Disassemble and Assemble 394
Receiver-Dryer Remove and Install 395
Condenser Remove and Install 396
Compressor Remove and Install 398
Sheet Metal and Styling 399
Hood or Engine Enclosure 401
Hood Remove and Install 401
Engine Side Shields Remove and Install 402
Rear Hood Support Remove and Install 404
Grille and Grille Housing 405
Grille Remove and Install 405
Safety and Convenience 407
Horn and Warning Devices 409
Backup Alarm Remove and Install 409
Backup Alarm Volume Adjustment 409
Limb Riser Remove and Install 410
Main Hydraulic System 413
Hydraulic System 415
General Oil Cleanup Procedure 415
Hydraulic Component Failure Cleanup Procedure 417
Hydraulic Pump Remove and Install 418
Hydraulic Pump Disassemble and Assemble 419
Hydraulic Fan Motor Remove and Install 420
Hydraulic Fan Pump Remove and Install 422
Fan Control Valve Remove and Install 424
Hydraulic Fan Reversing Valve Remove and Install 425
Hydraulic Reservoir Remove and Install 427
Hydraulic Reservoir Cleanout Cover Remove and Install 434
Thermal Bypass Valve Remove and Install 437
Bulldozer 439
Blade 441
Cutting Edges and End Bits Remove and Install 441
Blade Remove and Install 442
Mechanical Angle Blade Remove and Install—If Equipped (Generation 1) 452
Mechanical Angle Blade Remove and Install—If Equipped (Generation 2) 456
Frames 461
Pushbeams Remove and Install 461
C-Frame Remove and Install 464
Mechanical Angle Blade Pushbeams Remove and Install—If Equipped (Generation 1) 466
Mechanical Angle Blade Pushbeams Remove and Install—If Equipped (Generation 2) 470
Hydraulic System 473
Hydraulic Control Valve Remove and Install 473
Hydraulic Control Valve Disassemble and Assemble 474
Quick-Drop Valve Remove and Install 476
Dual Tilt Valve Remove and Install 477
Blade Lift Cylinder Remove and Install 478
Blade Tilt Cylinder Remove and Install 481
Blade Pitch Cylinder Remove and Install 484
Blade Angle Cylinder Remove and Install 485
Hydraulic Cylinder Repair 486
Blade Cylinder Yoke Shaft Remove and Install 486
Ground Conditioning Tool 489
Ripper Remove and Install-If Equipped 491
Ripper Remove and Install—If Equipped 491
Blades, Teeth, and Shanks 493
Shank and Tooth Remove and Install 493
Hydraulic System 495
Ripper Cylinder Remove and Install 495
Dealer Fabricated Tools 497
Dealer Fabricated Tools 499
DFT1330 Lifting Eye 499
DFT1370 Final Drive Pressure Test Adapter 499
DFT1371 Final Drive Pressure Test Adapter 500
DFT1374 Puller 500
DFT1376 Fan Hub Puller 501
DFT1383 Lifting Bracket 502
DFT1384 Final Drive Pressure Test Adapter 509
DFT1392 Cover 510
Page Number 5
Section 00 7
Group 0001 9
Group 0003 27
Section 01 49
Group 0130 51
Section 02 115
Group 0201 117
Group 0250 123
Group 0260 147
Section 03 149
Group 0300 151
Group 0315 165
Group 0325 187
Group 0360 189
Section 04 253
Group 0400 255
Section 05 263
Group 0505 265
Group 0510 267
Group 0520 277
Group 0530 279
Group 0560 303
Section 11 313
Group 1100 315
Group 1115 319
Group 1160 322
Section 15 325
Group 1511 327
Section 16 329
Group 1600 331
Section 17 353
Group 1740 355
Group 1746 357
Group 1749 359
Section 18 361
Group 1800 363
Group 1810 367
Group 1821 379
Group 1830 381
Section 19 399
Group 1910 401
Group 1921 405
Section 20 407
Group 2004 409
Section 21 413
Group 2160 415
Section 32 439
Group 3201 441
Group 3240 461
Group 3260 473
Section 42 489
Group 4200 491
Group 4201 493
Group 4260 495
Section 99 497
Group 9900 499

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