John Deere 953ML & 959ML Logger Operator’s Manual OMT450210X019 PDF

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John Deere 953ML & 959ML Shovel Logger Operator’s Manual OMT450210X019 – PDF DOWNLOAD

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John Deere 953ML & 959ML Shovel Logger Operator’s Manual OMT450210X019 – PDF DOWNLOAD

• P/N: OMT450210X019_Z4
• Language: English
• Division: Forestry
• Product Lines: Shovel Logger
• Publication Type: Operator’s Manuals
• Associated Models: 953ML, 959ML
• Serials:
  • 1T0953ML_ _L343824—409162
  • 1T0959ML_ _C343824—409162
  • 1T0959ML_ _D343824—409162
  • 1T0959ML_ _F343824—409162
  • 1T0959ML_ _L343824—409162

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 953ML & 959ML Shovel Logger Operator’s Manual OMT450210X019 – PDF DOWNLOAD

953ML and 959ML Shovel Logger 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 5
IMPORTANT 5
License Agreement for John Deere Software 6
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 9
Emissions Control System Certification Label 9
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 10
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 12
Emissions Performance and Tampering 18
Carbon Dioxide Emissions (CO₂) 19
FCC Notifications to User 20
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 21
John Deere Online Bookstore 24
Technical Information Feedback Form 25
Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Protect Against Noise 35
Avoid Unauthorized Machine Modifications 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Oils 36
Avoid High-Pressure Fluids 36
Work In Ventilated Area 36
Handle Starting Fluid Safely 37
Avoid Static Electricity Risk When Refueling 37
Prevent Fires, Clean Debris From Machine 38
In Case of Machine Fire 38
Prevent Battery Explosions 39
Handle Chemical Products Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Prepare for Emergencies 40
Clean Debris from Machine 41
Add Cab Guarding for Special Uses 41
Control Pattern 41
Exhaust Filter Ash Handling and Disposal 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Avoid Work Site Hazards 43
Prevent Unintended Machine Movement 43
Operate Machine Safely 44
Avoid Machine Tip Over and Machine Damage 45
Keep Riders Off Machine 45
Use Care When Swinging Machine 46
Operate Boom With Care 46
Avoid Backover Accidents 46
Operating On Slopes 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Travel Safely 47
Avoid Power Lines 48
Inspect and Maintain ROPS 48
Keep the Operator Protective Structure (OPS) in Place 48
Saw Chain Hazard 49
Safety—Maintenance Precautions 50
Park and Prepare for Service Safely 50
Service Machines Safely 50
Service Cooling System Safely 51
Service Accumulator Systems Safely 51
Remove Paint Before Welding or Heating 51
Make Welding Repairs Safely 52
Drive Metal Pins Safely 52
Use Proper Lifting Equipment 52
Clean Exhaust Filter Safely 53
Chain Shot Guard Inspection 54
Safety—Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation—Operator’s Station 70
Operator Controls and Instruments 70
Left Joystick 71
Right Joystick 77
Track Drive Pedals 82
Sealed Switch Module (SSM) 83
Sealed Switch Module (SSM) Functions 84
Primary Display Unit (PDU) 88
Primary Display Unit (PDU) Functions 89
Using the Seat Belt 92
Dome Light 93
Radio 94
Horn 97
Accessory Outlets 97
Air Conditioning and Heating Controls 98
Operator’s Seat—Air Suspension 99
Fire Extinguisher 100
Alternative Exits 100
Cab Door Handles 103
Cab Door Stop 103
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 104
Operation—Operating the Machine 105
Before Starting Work 105
Driving Up a Steep or Slippery Slope 105
Off Level Operation 105
Inspect Machine Daily Before Starting 106
Battery Disconnect Switch 107
Engine Break-In Period 107
Before Starting Engine 108
Operator Ability 108
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 109
Engine Block Heater—If Equipped 110
Cold Weather Starting—Below 0°C (32°F) 111
Normal Starting Procedure—Above 0°C (32°F) 112
Hydraulic Warm-Up Procedure 114
Stopping Procedure 115
Operating in Water and Mud 116
Operating the Track Drive 117
Extend Undercarriage Life 118
Operating the Implements—General 118
Operating Functions—Left Joystick 119
Operating Functions—Right Joystick 122
Operating Functions—Leveling Platform—If Equipped 124
Installing Attachment—959ML Only 128
Lowering Boom With Engine Stopped 130
Operating Slope Indicator System—If Equipped 132
Preparation of Machine Before Leaving for Cutting Area 133
Felling Head—If Equipped 134
Grapple—If Equipped 134
Felling Technique 135
Required Machine Stop Warning 136
Exhaust Filter 138
Selective Catalytic Reduction (SCR) System Overview 140
Service ADVISOR™ Remote (SAR) Software Delivery Process 141
Parking the Machine 142
Loading Machine on Trailer 142
Recovering the Machine 144
Lifting the Machine 145
Operation—Monitor Operation 146
Aftertreatment Indicators Overview 146
Main Menu 147
Setup—Motions 148
Operation—Tree Counter—If Equipped 150
Operation—Fluid Economy 151
Operation—Joystick Lever Pattern 151
Operation—Joystick Button Pattern 152
Operation—Copy Operator Settings 154
Operation—Exhaust Filter 154
Operation—Exhaust Filter Auto Cleaning 155
Operation—Exhaust Filter Parked Cleaning 156
Operation—Aux Leveling Control—If Equipped 156
Operation—Change Operator 157
Operation—Engine Speed Adjustments 157
Operation—Restore All Factory Defaults 157
Diagnostics—Codes 158
Diagnostics—Machine Readings 159
Diagnostics—Engine Readings 161
Diagnostics—Controller ID 162
Diagnostics—Machine ID 162
Diagnostics—Software Delivery 163
Diagnostics—JDLink Readings 164
Setup—Monitor 164
Setup—Anti-Theft/Security 165
Setup—Machine Configuration 166
Setup—Calibration 166
Setup—Auto Fan Reversing 167
Maintenance—Machine 168
Required Emission-Related Information 168
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 168
Diesel Engine Break-In™ Oil 168
Diesel Engine Oil — Tier 3 and Stage IIIA 169
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 170
Diesel Engine Oil — Tier 2 and Stage II 171
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 172
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 172
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 173
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 174
Diesel Engine Oil Service Interval for Operation at High Altitude 174
Oil Filters 175
Track Drive and Swing Drive Gear Case Oil 175
Hydraulic Oil 176
Enclosure Door Pump Oil 177
Diesel Fuel 178
Lubricity of Diesel Fuel 178
Handling and Storing Diesel Fuel 179
Biodiesel Fuel 180
Testing Diesel Fuel 181
Supplemental Diesel Fuel Additives 181
Fuel Filters 181
Minimizing the Effect of Cold Weather on Diesel Engines 182
Starting Aid Can Replacement 183
Multipurpose Extreme Pressure (EP) Grease 184
Alternative and Synthetic Lubricants 184
Lubricant Storage 184
Mixing of Lubricants 184
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 185
Water Quality for Mixing with Coolant Concentrate 186
Operating in Warm Temperature Climates 186
Testing Coolant Freeze Point 187
Disposing of Coolant 187
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 188
Refilling Diesel Exhaust Fluid (DEF) Tank 189
Testing Diesel Exhaust Fluid (DEF) 190
Storing Diesel Exhaust Fluid (DEF) 190
Disposal of Diesel Exhaust Fluid (DEF) 191
Maintenance—Periodic Maintenance 192
Engine Identification 192
Service Machine at Specified Intervals 192
Check the Hour Meter Regularly 193
Service Lights 193
Enclosure Door and Maintenance Doors 194
Prepare Machine for Maintenance 198
Machine Service Position—Attachment 198
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 198
Fuel Tank 199
Diesel Exhaust Fluid (DEF) Tank 199
Service Intervals 200
Required Parts 203
Maintenance—As Required 206
Service Exhaust Filter 206
Check and Clean Cooling System and Condenser Fins 206
Inspect Serpentine Belt 207
Replace Engine Air Filter Elements 208
Replace Cab Fresh Air and Cab Recirculation Filters 209
Lubricate Toolbox Door Hinges—If Equipped 209
Lubricate Door Hinges 210
Clean and Tighten Battery Terminals 210
Check Track Sag 210
Adjust Track Sag 211
Maintenance—Every 10 Hours or Daily 213
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 213
Check Fire Suppression System—If Equipped 214
Check Swing Drive Gear Case Oil Level 214
Check Hydraulic Oil Level 215
Check Engine Oil Level 216
Check and Drain Primary Fuel Filter and Water Separator 216
Check and Drain Final Fuel Filter 219
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 220
Check Engine Coolant Level 221
Lubricate Boom Joints and Cylinder Ends 222
Lubricate Swing Drive Pinion and Bearing 225
Inspect Fire Extinguisher 225
Inspect Chain Shot Guard 226
Maintenance—Initial Service—100 Hours 227
Check Track Shoe Cap Screw Torque 227
Maintenance—Every 100 Hours 228
Lubricate Swing Drive Gear Case Bearing 228
Check Idler Oil Level 228
Maintenance—Initial Service—250 Hours 229
Drain and Refill Swing Drive Gear Case Oil 229
Drain and Refill Track Drive Planetary Oil 230
Check Lower Roller Mounting Cap Screw Torque 230
Maintenance—Every 250 Hours 231
Check Track Drive Planetary Oil Level 231
Check Rear Window Alternative Exit Latches and Retainer Knobs 232
Check Skylight Latch Tension 233
Check Track Shoe Cap Screw Torque 233
Take Engine Oil Sample 233
Maintenance—Every 500 Hours 234
Replace Fuel Prefilter—If Equipped 234
Replace Primary Fuel Filter and Water Separator 235
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 237
Replace Final Fuel Filter 237
Check Air Intake Hoses 239
Drain and Refill Engine Oil and Replace Filter 240
Check Hybrid Battery Electrolyte Level—If Equipped 242
Check Enclosure Door Pump Oil Level 244
Drain Water and Sediment From Fuel Tank 245
Take Fluid Samples 245
Maintenance—Every 1000 Hours 246
Drain and Refill Swing Drive Gear Case Oil 246
Check Coolant Condition 247
Drain and Refill Track Drive Planetary Oil 247
Maintenance—Every 2000 Hours 248
Replace Hydraulic Oil Breather Filter 248
Drain and Refill Hydraulic Oil 249
Replace Hydraulic Oil Return Filters 250
Check and Adjust Engine Valve Lash 251
Drain and Refill Enclosure Door Pump Oil 252
Replace Fuel Cap Breather Element 252
Replace Fuel Tank Breather—If Equipped 253
Check Open Crankcase Vent (OCV) 253
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 254
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 255
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —344116) 255
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —344116) 255
Clean Diesel Exhaust Fluid (DEF) Tank (S N —344116) 255
Maintenance—Every 4000 Hours 256
Replace Engine Crankshaft Damper 256
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 256
Maintenance—Every 6000 Hours 257
Drain and Refill Engine Coolant 257
Replace Diesel Exhaust Fluid (DEF) In-Line Filter—If Equipped 259
Miscellaneous—Machine 264
Clean Machine Regularly 264
Inspect Seat Belt 264
Replacing Seat Belt 267
Inspect and Clean Polycarbonate Windows 269
Clean Fuel Tank Inlet Screen 270
Circuit Breakers 270
Using Booster Batteries—24-Volt System 271
Using Battery Charger 272
Handling, Checking, and Servicing Batteries Carefully 273
Replacing Batteries 275
Removing and Installing Batteries 275
Precautions for Alternator and Regulator 276
Welding On Machine 276
Keep Electronic Control Unit Connectors Clean 276
Lubricate Attachment 277
Bleed Fuel System 277
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 277
Do Not Service Control Valves, Cylinders, Pumps, or Motors 278
Clean the Crankcase Vent Tube 278
Fluid Sampling Test Ports 278
Replacing Fuses 279
JDLink™ Machine Monitoring System (MMS)—If Equipped 280
Remove and Install Halogen Bulbs 281
Remove and Install Light-Emitting Diode (LED) Lights 282
Track Sag General Information 285
Check Track Shoe Hardware 285
Hardware Torque Specifications 285
Unified Inch Bolt and Screw Torque Values 286
Metric Bolt and Screw Torque Values 287
Miscellaneous—Operational Checkout 288
Operational Checkout 288
Miscellaneous—Troubleshooting 300
Troubleshooting Procedure 300
Engine 301
Electrical System 305
Hydraulic System 307
Software Update 308
Miscellaneous—Storage 309
Prepare Machine for Storage 309
Monthly Storage Procedure 310
Preparing Engine for Long-Term Storage 311
Removing Engine From Long-Term Storage 312
Miscellaneous—Machine Numbers 313
Record Product Identification Number (PIN) 313
Record Engine Serial Number 313
Record Attachment Serial Number 313
Record Saw Hydraulic Motor Serial Number—If Equipped 314
Record Attachment Pump Serial Number 314
Record Main Pump Serial Number 314
Record Left-Hand Track Drive Planetary Serial Number 314
Record Left-Hand Track Drive Hydraulic Motor Serial Number 315
Record Right-Hand Track Drive Planetary Serial Number 315
Record Right-Hand Track Drive Hydraulic Motor Serial Number 315
Record Swing Drive Gear Case Serial Numbers 316
Record Primary Display Unit (PDU) Serial Number 316
Record Engine Control Unit (ECU) Serial Number 316
Record Left Armrest Control (ACL) Serial Number 317
Record Right Armrest Control (ACR) Serial Number 318
Record Vehicle Control Unit (VCU) Serial Number 318
Record Head Control Unit (HCU) Serial Number—If Equipped 319
Record Sealed Switch Module (SSM) Serial Number 319
Record Attachment Control Module (ACM) Serial Number—If Equipped 320
Record Lower Angle Sensor (VSS) Serial Number—If Equipped 320
Record Steep Slope Lower Controller (HMC) Serial Number—If Equipped 321
Keep Proof of Ownership 321
Keep Machines Secure 322
Miscellaneous—Specifications 323
Engine Specifications 323
System Specifications 324
Undercarriage Specifications 325
Drain and Refill Capacities 326
959ML Working Ranges 327
953ML Working Ranges 329
959ML Machine Weights and Ground Pressures 330
953ML Machine Weights and Ground Pressures 331
959ML Shipping Dimensions 332
953ML Shipping Dimensions 333
959ML Cutting Specifications 334
953ML Material Handling Specifications 335
Eurasian Economic Union 335
Machine Design Life 335
Page Number 31
Section 1-1 31
Section 1-2 32
Section 1-3 42
Section 1-4 50
Section 1-5 56
Section 2-1 70
Section 2-2 105
Section 2-3 146
Section 3-1 168
Section 3-2 192
Section 3-3 206
Section 3-4 213
Section 3-5 227
Section 3-6 228
Section 3-7 229
Section 3-8 231
Section 3-9 234
Section 3-10 246
Section 3-11 248
Section 3-12 256
Section 3-13 257
Section 4-1 264
Section 4-2 288
Section 4-3 300
Section 4-4 309
Section 4-5 313
Section 4-6 323

S.V 04/24