John Deere E240, E240LC & E260LC Excavator Operator’s Manual PDF

Description

 John Deere E240, E240LC & E260LC Excavator Operator’s Manual OMT417971X019 – PDF DOWNLOAD

Part Number (P/N): OMT417971X019_44
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: E240, E240LC, E260LC
Serial Numbers (Serial):

• 1YNE24BS_ _CXXXXXX—
• 1YNE24BS_ _DXXXXXX—
• 1YNE24BL_ _CXXXXXX—
• 1YNE24BL_ _DXXXXXX—
• 1YNE26BL_ _CXXXXXX—
• 1YNE26BL_ _DXXXXXX

TABLE OF CONTENTS:

John Deere E240, E240LC & E260LC Excavator Operator’s Manual OMT417971X019 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 37
Information for Eurasian Economic Union Technical Regulations Compliance 37
Recognize Safety Information 39
Follow Safety Instructions 39
Operate Only If Qualified 40
Wear Protective Equipment 40
Protect Against Noise 40
Avoid Unauthorized Machine Modifications 40
Control Pattern 41
Inspect Machine 41
Stay Clear of Moving Parts 41
Avoid High-Pressure Fluids 41
Work In Ventilated Area 42
Avoid Static Electricity Risk When Refueling 42
High Debris Applications 42
In Case of Machine Fire 43
Prevent Fires, Clean Debris From Machine 43
Clean Debris from Machine 44
Prevent Battery Explosions 44
Handle Chemical Products Safely 44
Handle Starting Fluid Safely 45
Decommissioning — Proper Recycling and Disposal of Fluids and Components 45
Prepare for Emergencies 46
Add Cab Guarding for Special Uses 46
Safety—Operating Precautions 47
Use Steps and Handholds Correctly 47
Start Only From Operator’s Seat 47
Use and Maintain Seat Belt 47
Heated and Ventilated Operator’s Seat 48
Prevent Unintended Machine Movement 49
Avoid Work Site Hazards 50
Keep Riders Off Machine 50
Avoid Backover Accidents 51
Avoid Machine Tip Over and Machine Damage 51
Use Special Care When Operating 52
Use Care When Swinging Machine 52
Operate Boom With Care 52
Avoid Power Lines 53
Inspect and Maintain ROPS 53
Operating on Slopes 53
Use Special Care When Lifting Objects 53
Travel Safely 54
Prevent Acid Burns 54
Add and Operate Attachments Safely 54
Safety—Maintenance Precautions 55
Park and Prepare for Service Safely 55
Service Cooling System Safely 55
Service Machines Safely 56
Service Accumulator Systems Safely 56
Use Proper Lifting Equipment 56
Remove Paint Before Welding or Heating 57
Make Welding Repairs Safely 57
Drive Metal Pins Safely 57
Safety—Safety Signs and Other Instructions 58
Safety Signs and Other Instructions 58
Operation—Operator’s Station 73
Pedals, Levers, and Panels 73
Engine Speed Dial 73
Sealed Switch Module (SSM) 74
Sealed Switch Module (SSM) Functions 75
Left Control Lever 76
Right Control Lever 77
Pilot Enable Lever 77
Opening Upper Front Window 78
Alternative Exit Tool 78
Removing and Storing Lower Front Window 79
Opening Cab Door Window 79
Unfolding and Folding Sunshade 80
Opening and Closing the Roof Hatch 80
Fire Extinguisher Mounting Location 81
Cab Dome Light 81
Adjusting the Mechanical Suspension Seat 82
Adjusting the Air Suspension Seat—If Equipped 83
Seat Heater—If Equipped 84
Adjusting Armrest Height 84
Operating the Radio 85
Operating the Premium Radio—If Equipped 86
Cab Heater and Air Conditioner 87
Operation—Monitor Operation 88
Primary Display Unit (PDU) 88
Monitor—Runtime Screen 89
Monitor—Indicators 90
Menu 92
Menu—Diagnostics 93
Menu—Fuel Consumption 94
Menu—Display Settings 95
Menu—Job Timer 95
Menu—Maintenance 95
Menu—Aux Hydraulics—If Equipped 96
Menu—Machine Setup 97
Menu—Machine Fan 97
Menu—About 98
Menu—Security 99
Menu—Camera—If Equipped 100
Menu—Software Update 101
Operation—Operating the Machine 102
Before Starting Work 102
Inspect Machine Daily Before Starting 102
Battery Disconnect Switch 103
Engine Break-In Period 103
Starting the Engine 104
Cold Weather Warmup 106
Control Lever Operation 106
Operating in Water and Mud 107
Travel Pedals and Levers 107
Parking the Machine 108
Loading and Unloading for Transport 110
Light-Duty Towing Procedure 112
Recovering the Machine 113
Lifting 114
Controlled Load Lowering Device (CLLD)—If Equipped 115
Lowering Boom—Hydraulic System or Engine Malfunction 116
Hydraulic Circuit Pressure Release 117
Installing Attachments 121
Maintenance—Machine 122
Required Emission-Related Information 122
Diesel Fuel 122
Lubricity of Diesel Fuel 123
Handling and Storing Diesel Fuel 123
Biodiesel Fuel 124
Testing Diesel Fuel 124
Supplemental Diesel Fuel Additives 125
Fuel Filters 125
Minimizing the Effect of Cold Weather on Diesel Engines 126
Diesel Engine Break-In™ Oil 127
Diesel Engine Oil — Tier 2 and Stage II 128
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 129
Diesel Engine Oil — Tier 3 and Stage IIIA 130
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 131
Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines 132
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 133
Water Quality for Mixing with Coolant Concentrate 134
Operating in Warm Temperature Climates 134
Testing Coolant Freeze Point 135
Disposing of Coolant 135
Alternative and Synthetic Lubricants 136
Lubricant Storage 136
Mixing of Lubricants 136
Hydraulic Oil 137
Swing Gear Case Oil 137
Track Drive Gear Case Oil 138
Grease with Molybdenum Disulfide 138
Maintenance—Periodic Maintenance 139
Service Machine at Specified Intervals 139
Check the Hour Meter Regularly 139
Prepare Machine for Maintenance 139
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 139
Hydraulic Hammer Attachment 140
Service Intervals 141
Required Parts 143
Maintenance Legend 144
Maintenance—As Required 146
Check and Adjust Track Tension 146
Check or Clean Track Frames 147
Inspect or Replace Bucket Joint O-Rings 147
Inspect or Replace Cab Fresh Air and Recirculating Air Filters 148
Drain Auxiliary Fuel Filter Water Separator 148
Drain Primary Fuel Filter Water Separator 149
Lubricate Cab Door Hinges 149
Maintenance—Every 10 Hours or Daily 150
Check Engine Oil Level 150
Check Hydraulic Tank Oil Level 151
Check Engine Coolant Level 152
Lubricate Bucket and Linkage 153
Check and Clean Air Filter Dust Unloader Valve 153
Maintenance—Every 50 Hours 154
Lubricate Boom, Arm, and Cylinders 154
Lubricate Boom Cylinder Base Ends 154
Maintenance—Initial 100 Hours 155
Check and Adjust Track Shoe Cap Screw Torque 155
Maintenance—Every 250 Hours 156
Take Engine Oil Sample 156
Lubricate Swing Bearing 156
Maintenance—Every 500 Hours 157
Drain and Refill Engine Oil and Replace Engine Oil Filter 157
Replace Auxiliary Fuel Filter 159
Replace Primary Fuel Filter 160
Replace Final Fuel Filter 161
Drain Water and Sediment From Fuel Tank Sump 162
Check Swing Gear Pinion Grease Level 162
Check Swing Gear Case Oil Level 163
Check Track Drive Gear Case Oil Level 163
Take Fluid Samples 164
Maintenance—Every 1000 Hours 165
Drain and Refill Swing Gear Case Oil 165
Drain and Refill Track Drive Gear Case Oil 166
Replace Cab Fresh Air and Recirculating Air Filters 166
Replace Engine Air Filters and Dust Unloader Valve 167
Lubricate Swing Gear Case Bearing 168
Maintenance—Every 2000 Hours 169
Replace Hydraulic Tank Breather Filter 169
Replace Hydraulic Oil Return Filter 170
Inspect and Clean Hydraulic Pilot Mesh Filter 171
Clean Case Drain Screen Fittings 171
Inspect Belt 172
Adjust Engine Valve Clearance 172
Maintenance—Every 4000 Hours 173
Drain and Refill Hydraulic Oil 173
Clean Hydraulic Tank Suction Strainer 176
Clean Hydraulic Tank Magnetic Plug 177
Replace Engine Crankshaft Damper 177
Maintenance—Every 6000 Hours 178
Drain and Refill Engine Coolant 178
Miscellaneous—Machine 180
Clean Machine Regularly 180
Bleed Fuel System 180
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 180
Do Not Service Control Valves, Cylinders, Pumps, or Motors 180
Precautions for Alternator and Regulator 181
Store Batteries at Proper Temperature 181
Handling, Checking, and Servicing Batteries Carefully 182
Using Battery Charger 183
Using Booster Batteries—24-Volt System 185
Removing and Installing Batteries 186
Replacing Batteries 187
Welding on Machine 187
Keep Electronic Control Unit Connectors Clean 188
JDLink™ Machine Monitoring System (MMS)—If Equipped 188
Check, Clean, and Tighten Battery Terminals 189
Replacing Fuses 190
Keep ROPS Installed Properly 193
Remove and Install Halogen Bulbs 194
Replacing Seat Belt 195
Track Sag General Information 195
Check Track Shoe Hardware 196
Accessory Outlets 196
Clean Cooling Package 197
Clean Cooling Package Screen—If Equipped 198
Fill Fuel Tank 199
Fuel Refill Pump Operation—If Equipped 200
Check Air Intake Hoses 201
Clean the Crankcase Vent Tube 202
Removing the Bucket 203
Adjust Bucket Pivot End Play 203
Replacing Bucket Teeth 205
Replacing Bucket Side Cutters 205
Clean Fuel Filler Neck Strainer 207
Inspect and Clean Polycarbonate Windows 208
Check Bolt-Nut Torque 209
Hardware Torque Specifications 209
Unified Inch Bolt and Screw Torque Values 210
Metric Bolt and Screw Torque Values 211
Miscellaneous—Operational Checkout 212
Operational Checkout Procedure 212
Diagnostic Trouble Codes (DTCs) Check 212
Operational Checks—Ignition Off, Engine Off Checks 212
Operational Checks—Ignition On, Engine Off Checks 213
Operational Checks—Ignition On, Engine On Checks 220
Miscellaneous—Troubleshooting 246
Troubleshooting Procedure 246
Software Update 246
Engine 247
Hydraulic System 250
Electrical System 252
Miscellaneous—Storage 255
Prepare Machine for Storage 255
Monthly Storage Procedure 256
Preparing Machine after Storage 257
Miscellaneous—Machine Numbers 258
Record Product Identification Number (PIN) 258
Record Engine Serial Number 258
Record Travel Motor Serial Numbers 259
Record Swing Motor Serial Number 259
Hydraulic Pump Serial Number 259
Keep Proof of Ownership 259
Keep Machines Secure 260
Miscellaneous—Specifications 261
Engine Specifications 261
Drain and Refill Capacities 261
Machine Specifications 262
Working Ranges 266
Lift Capacity 268
Eurasian Economic Union 273
Machine Design Life 273
Page Number 31
Section 1-1 35
Section 1-2 37
Section 1-3 47
Section 1-4 55
Section 1-5 58
Section 2-1 73
Section 2-2 88
Section 2-3 102
Section 3-1 122
Section 3-2 139
Section 3-3 146
Section 3-4 150
Section 3-5 154
Section 3-6 155
Section 3-7 156
Section 3-8 157
Section 3-9 165
Section 3-10 169
Section 3-11 173
Section 3-12 178
Section 4-1 180
Section 4-2 212
Section 4-3 246
Section 4-4 255
Section 4-5 258
Section 4-6 261

S.V 04/24