John Deere Excavator 450CLC Operators Manual – PDF DOWNLOAD

Description

John Deere Excavator 450CLC Operators Manual – PDF DOWNLOAD

DESCRIPTION:

OMT187112 ISSUE F3

John Deere Excavator 450CLC Operators Manual – PDF DOWNLOAD

Introduction

• READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage.
• This manual and safety signs on your machine may also be available in other languages. (See your authorized dealer to order.) THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.
• MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
• WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers Section. Accurately record all the numbers to help in tracing the machine should it be stolen.
• Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.
• WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual.
• The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty.
• Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.

TABLE OF CONTENTS:

John Deere Excavator 450CLC Operators Manual – PDF DOWNLOAD

Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features 1-1-1
Safety—General Precautions
Recognize Safety Information 1-2-1
Follow Safety Instructions1-2-1
Operate Only If Qualified 1-2-1
Wear Protective Equipment1-2-2
Avoid Unauthorized Machine Modifications1-2-2
Add Cab Guarding for Special Uses1-2-2
Inspect Machine 1-2-3
Stay Clear of Moving Parts1-2-3
Avoid High-Pressure Fluids 1-2-3
Avoid High-Pressure Oils 1-2-4
Beware of Exhaust Fumes 1-2-4
Prevent Fires 1-2-5
Prevent Battery Explosions 1-2-5
Handle Chemical Products Safely 1-2-5
Dispose of Waste Properly 1-2-6
Prepare for Emergencies1-2-6
Safety—Operating Precautions
Use Steps and Handholds Correctly 1-3-1
Start Only From Operator’s Seat 1-3-1
Use and Maintain Seat Belt 1-3-1
Prevent Unintended Machine Movement 1-3-1
Avoid Work Site Hazards1-3-2
Keep Riders Off Machine 1-3-2
Avoid Backover Accidents 1-3-3
Avoid Machine Tip Over 1-3-3
Use Special Care When Lifting Objects 1-3-3
Add and Operate Attachments Safely 1-3-4
Safety—Maintenance Precautions
Park and Prepare for Service Safely 1-4-1
Service Cooling System Safely 1-4-1
Remove Paint Before Welding or Heating1-4-2
Make Welding Repairs Safely 1-4-2
Drive Metal Pins Safely 1-4-2
Safety—Safety Signs
Safety Signs 1-5-1
Operation—Operator’s Station
Pedals, Levers, and Panels2-1-1
Monitor Panel 2-1-2
Front Switch Panel 2-1-3
Front Switch Panel Functions2-1-4
Rear Switch Panel 2-1-4
Horn2-1-5
Power Boost Switch2-1-5
Pilot Shutoff Lever 2-1-5
Travel Alarm and Travel Alarm Cancel Switch 2-1-6
Cab Heater and Air Conditioner 2-1-7
Cab Heater and Air Conditioner
Monitor Display Diagnostic Function2-1-8
Operating the AM/FM Radio2-1-8
Secondary Exit Tool2-1-9
Opening Upper Front (Secondary Exit)
Window 2-1-9
Removing and Storing the Lower Front
Window 2-1-10
Opening Side Windows 2-1-10
Opening and Closing the Roof Exit Cover2-1-11
Adjusting the Seat 2-1-11
Adjusting Console Height 2-1-12
Operation—Operating the Machine
Before Starting Work 2-2-1
Operator’s Daily Machine Check
Before Starting 2-2-1
Starting Engine 2-2-1
Cold Weather Warm-Up 2-2-3
Using Booster Batteries—24 Volt System 2-2-4
Travel Pedals and Levers2-2-5
Control Lever Pattern Operation2-2-6
Control Lever Pattern Conversion 2-2-7
Operating In Water and Mud 2-2-8
Driving Up a Steep or Slippery Slope 2-2-8
Lifting 2-2-8
Lower Boom With Engine Stopped2-2-9
Parking the Machine2-2-9
Prepare Machine for Loading On a Trailer 2-2-9
Weights2-2-10
Counterweight Removal 2-2-10
Counterweight Removal/Installation
Measurements 2-2-16
Track Gauge Transport Position Adjustment2-2-20
Loading Machine On a Trailer 2-2-22
Track Gauge Work Position Adjustment2-2-22
Towing Machine2-2-24
Lifting the Machine 2-2-24
Maintenance—Machine
Diesel Engine Oil 3-1-1
Diesel Engine Oil and Filter Service Intervals 3-1-2
Light Duty Diesel Engine Coolant (for
diesel engines without wet sleeve
cylinder liners) 3-1-3
Drain Intervals for Diesel Engine Coolant3-1-3
John Deere COOL-GARD™ II Coolant
Extender3-1-4
Supplemental Coolant Additives3-1-4
Operating in Warm Temperature Climates 3-1-5
Additional Information About Diesel
Engine Coolants and John Deere
COOL-GARD™ II Coolant Extender 3-1-6
Testing Diesel Engine Coolant3-1-7
Alternative and Synthetic Lubricants 3-1-7
Engine Break-In Oil 3-1-8
Hydraulic Oil 3-1-8
Swing Gearbox and Travel Gearbox Oils 3-1-9
Track Adjuster, Working Tool Pivot,
Swing Bearing, and Swing Bearing
Gear Grease 3-1-9
Maintenance—Periodic Maintenance
Service Machine at Specified Intervals3-2-1
Check the Hour Meter Regularly 3-2-1
Prepare Machine for Maintenance 3-2-1
Open Engine Hood for Service3-2-1
Open Access Doors for Service 3-2-2
Fuel Tank 3-2-2
Hydraulic Breaker and Crusher Attachments 3-2-2
Maintenance and Repair Record
Keeping System 3-2-3
Fluid Analysis Program Test Kits and
3-Way Coolant Test Kit3-2-3
Periodic Maintenance Record Keeping
System 3-2-4
Maintenance—As Required
Clean Fuel Tank Inlet Screen 3-3-1
Drain Fuel Tank Sump 3-3-1
Clean Air Cleaner Dust Unloader Valve 3-3-1
Clean Radiator Air Inlet Screen 3-3-2
Belt Tensioner Spring Check 3-3-2
Inspect Serpentine Belts3-3-3
Drain Primary Fuel Filter (Water Separator)3-3-3
Bleed Fuel System 3-3-4
Check and Adjust Track Sag 3-3-4
Check Windshield Washer Fluid Level 3-3-6
Check Coolant 3-3-6
Maintenance—Every 10 Hours or Daily
Check Recovery Tank Coolant Level3-4-1
Check Engine Oil Level 3-4-1
Check Hydraulic Oil Level 3-4-2
Maintenance—Every 50 Hours
Grease Working Tool Pivots 3-5-1
Maintenance—Initial Service – 250 Hours
Change Engine Break-In Oil and
Replace Filter 3-6-1
Maintenance—Every 250 Hours
Check Swing Gearbox Oil Level3-7-1
Check Travel Gearbox Oil Level3-7-1
Clean or Replace Dusty Primary Element 3-7-2
Check Battery Electrolyte Level and Terminals 3-7-3
Check Radiator Coolant Level3-7-5
Drain Hydraulic Tank Sump 3-7-5
Take Engine Oil Sample 3-7-6
Maintenance—Every 500 Hours
Grease Swing Bearing Gear3-8-1
Check Air Intake Hose3-8-1
Change Engine Oil and Replace Filter 3-8-2
Replace Primary Fuel Filter (Water Separator) 3-8-2
Replace Pump Case Drain Filter 3-8-4
Bleed Air From Hydraulic System3-8-4
Replace Hydraulic Tank Oil Filter 3-8-5
Grease Swing Bearing3-8-6
Clean Cab Fresh Air and Recirculating
Air Filters 3-8-7
Take Fluid Samples 3-8-7
Maintenance—Every 1000 Hours
Change Swing Gearbox Oil 3-9-1
Replace Air Cleaner Elements 3-9-2
Clean Engine Crankcase Ventilation Tube 3-9-2
Replace Pilot System Oil Filter 3-9-2
Replace Hydraulic Cap Breather Element3-9-3
Check Coolant 3-9-4
Maintenance—Every 2000 Hours
Change Travel Gearbox Oil3-10-1
Drain Cooling System3-10-2
Heavy Duty Diesel Engine Coolant 3-10-3
Cooling System Fill and Deaeration
Procedure3-10-4
Adjust Engine Valve Clearance 3-10-4
Maintenance—Every 4000 Hours
Change Hydraulic Tank Oil, Clean
Suction Screen3-11-1
Maintenance—Every 4500 Hours
Replace Engine Crankshaft Dampener 3-12-1
Miscellaneous—Machine
Do Not Service or Adjust Injection
Nozzles or High Pressure Fuel Pump 4-1-1
Do Not Service Control Valves,
Cylinders, Pumps, or Motors4-1-1
Clean Water Separator Bowl 4-1-1
Precautions for Alternator and Regulator 4-1-2
Diagnostic Display Unit (DDU) Operation4-1-3
Engine Service Codes 4-1-9
Handling, Checking, and Servicing
Batteries Carefully4-1-11
Using Battery Charger 4-1-12
Replacing Batteries 4-1-12
Welding On Machine 4-1-12
Clean the Machine Regularly 4-1-12
Adding 12—Volt Accessories 4-1-13
Replacing Fuses4-1-13
Replacing Bucket Teeth4-1-14
Replacing Bucket Tooth
Tip—Heavy-Duty Bucket 4-1-15
Adjust Bucket to Arm Joint 4-1-15
Removing the Bucket 4-1-16
Track Sag General Information 4-1-16
Check Track Shoe Hardware 4-1-17
Unified Inch Bolt and Screw Torque Values4-1-18
Metric Bolt and Screw Torque Values4-1-19
Miscellaneous—Machine Assembly
Install Boom, Arm, Bucket and Counterweight 4-2-1
Adjust Bucket to Arm Joint 4-2-7
Moving Track Gauge to Work Position 4-2-7
Check Hydraulic Oil Level 4-2-8
Grease Working Tool Pivots 4-2-8
Install Counterweight (With Hydraulic
Removal Option) 4-2-8
Install Counterweight (Without
Hydraulic Removal Option) 4-2-9
Miscellaneous—Operational Checkout
Operational Checkout4-3-1
Miscellaneous—Troubleshooting
Using Troubleshooting Charts 4-4-1
Engine 4-4-2
Electrical System 4-4-5
Hydraulic System4-4-7
Miscellaneous—Storage
Prepare Machine for Storage 4-5-1
Monthly Storage Procedure4-5-2
Miscellaneous—Machine Numbers
Record Product Identification Number (PIN) 4-6-1
Record Engine Serial Number4-6-1
Record Travel Motor Serial Numbers 4-6-1
Record Swing Motor Serial Numbers 4-6-2
Record Hydraulic Pump Serial Number4-6-2
Keep Proof of Ownership 4-6-2
Keep Machines Secure 4-6-2
Miscellaneous—Specifications
Engine Specifications 4-7-1
Drain and Refill Capacities 4-7-1
450CLC 4-7-2
Working Ranges 4-7-4
Lift Capacity—KG (LB) 4-7-7

IMAGES PREVIEW OF THE MANUAL:

JOHN DEERE EXCAVATOR 450CLC OPERATORS MANUAL – PDF DOWNLOAD:

https://vimeo.com/670140196

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M