John Deere GATOR® Utility Vehicle Worksite Operator’s Manual PDF

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John Deere GATOR® Utility Vehicle Worksite Operator’s Manual – PDF DOWNLOAD

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John Deere GATOR® Utility Vehicle Worksite Operator’s Manual – PDF DOWNLOAD

P/N: OMM144136_UF
Language: English
Division: Construction
Product Lines: Utility Vehicle
Publication Type: Operator’s Manuals
Associated Models: 4X2, 6X4
Series: GATOR

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere GATOR® Utility Vehicle Worksite Operator’s Manual – PDF DOWNLOAD

Introduction 2
Thank You for Purchasing a John Deere Product 2
Using Your Operator’s Manual 2
Special Messages 2
Product Identification 3
Record Identification Numbers 3
Table of Contents 4
Safety 5
Understanding The Machine Safety Labels 5
WARNING: RIDERS CAN FALL OFF AND BE KILLED 5
WARNING: YOUNG DRIVERS INCREASE CHANCE OF DEATH 5
WARNING: ROLLOVER OR FALLING OFF MAY CAUSE DEATH 5
CAUTION 6
DANGER: EXPLOSIVE GASES 6
POISON: CAUSES SEVERE BURNS 6
CAUTION: HELP PREVENT INJURY WHEN DUMPING LOADS 6
Operating Safely 6
Protect Children and Prevent Accidents 7
Operator Training Required 8
Keep Riders Off Vehicle 8
Before Driving 8
Parking Safely 8
Transport Loads Safely 9
Avoid Tipping 9
Driving On Rough Terrain 9
Climbing Or Descending A Hill 9
Driving Across Slopes 10
Riding Through Water 10
Prevent Fires 10
Practice Safe Maintenance 11
Wear Appropriate Clothing 11
Prevent Vehicle Runaway 11
Do Not Modify Machine 12
Tire Safety 12
Checking Wheel Bolts 12
Handling Fuel Safely 12
Handling Waste Product and Chemicals 13
Operating 14
Daily Operating Checklist 14
Operator Controls 14
Miscellaneous Controls 14
Indicator Panel 14
Using Hand Holds 15
Adjusting Seats 15
Using Fuel Shut-Off Valve 15
Using Park Brake 16
Locking the Park Brake 16
Unlocking the Park Brake 16
Operating Differential Lock 16
Engaging the Differential Lock 16
Disengaging the Differential Lock 16
Using Transaxle Shift Lever 17
Testing Safety Systems 17
Testing the Safety Start System 17
Starting the Engine 18
Stopping Engine 18
Operating the Vehicle 19
Raising and Lowering Cargo Box 19
Dumping a Load 20
Operating the Tailgate 20
Removing Tailgate 21
Installing Tailgate Latch Rods 21
Using the Tiedown Rings 22
Installing Cargo Box Partitions 22
Loading the Cargo Box 22
Towing Loads 23
Transporting Vehicle 23
Replacement Parts 25
Service Literature 25
Parts 25
Part Numbers 25
Service Intervals 26
Servicing Your Machine 26
Daily 26
Break In 26
After First 5 Hours: 26
After First 10 Hours: 26
After First 20 Hours: 26
After First 25 Hours: 26
Every 25 Hours 26
Every 50 Hours 26
Every 100 Hours 26
Every 200 Hours or Annually (whichever comes first) 26
Every 200 Hours or 24 Months 27
Every 300 Hours or 36 Months 27
Every 500 Hours 27
Service Lubrication 28
Grease 28
The following greases are preferred: 28
Chain Lubricant 28
Lubricating Axle Couplers 28
Lubricating Drive Chain 28
Lubricating Front King Pins 28
Service Engine 29
Engine Warranty Maintenance Statement 29
Avoid Fumes 29
Engine Oil 29
The following John Deere oils are preferred: 29
Other oils may be used if above John Deere oils are not available, provided they meet the followi 29
Checking Engine Oil Level 29
Changing Engine Oil and Filter 30
Cleaning Rubber Dust Unloading Valve 31
Checking Air Restriction Indicator 31
Servicing Air Cleaner Elements 31
Checking Air Intake 32
Servicing Sediment Bowl 33
Checking 33
Cleaning 33
Bleeding Fuel System 33
Cleaning Engine Compartment 34
Cleaning Engine Cooling Screens 34
Recommended Engine Coolant 35
The following John Deere coolants are preferred: 35
If neither of the recommended coolants is available, use a glycol base coolant that meets the fol 35
Checking Coolant Level 35
Servicing Cooling System 35
Prepare Vehicle 35
Draining Cooling System 36
Flushing Cooling System 37
Filling Cooling System 37
Checking Spark Arrestor 38
Servicing Fuel Injection Pump 38
Servicing Fuel Injection Nozzles 39
Service Transmission 40
Transaxle Oil 40
Checking Transaxle Oil Level 40
Changing Transaxle Oil 40
Checking Drive Belt 41
Replacing Drive Belt 41
Checking Drive Chain Tension 42
Adjusting Drive Chain Tension 43
Cleaning Primary Drive Clutch 43
Checking Secondary Driven Clutch Buttons 44
Service Electrical 45
Removing and Installing Battery 45
Removing 45
Installing 45
Checking Battery Electrolyte Level 46
Clean Battery and Terminals 46
Using Booster Battery 47
Replacing Headlight Bulb 47
Replacing Headlight Housing 47
Replacing Instrument Panel Bulbs 48
Checking and Adjusting Alternator Belt 48
Service Miscellaneous 49
Removing and Installing Seats 49
Removing 49
Installing 49
Do Not Use Galvanized Containers 50
Filling Fuel Tank 50
Cleaning and Repairing Plastic Surfaces 50
Cleaning and Repairing Metal Surfaces 51
Cleaning: 51
Repairing Minor Scratches (surface scratch): 51
Repairing Deep Scratches (bare metal or primer showing): 51
Removing and Installing Hood 51
Adjusting Accelerator Pedal Pressure 51
Checking Wheel Bolt Torque 52
Troubleshooting 53
Using Troubleshooting Chart 53
Engine 53
Electrical 54
Brakes 55
Storage 56
Storing the Machine 56
Removing the Machine From Storage 56
Assembly 57
Prepare Vehicle For Assembly 57
Remove Battery 57
Prepare Battery for Installation 57
Add Electrolyte and Charge (“Moist” Batteries Only) 58
Check Voltage and Charge (“Wet” Batteries Only) 58
Install Chain Shields 59
Reduce Tire Pressure 59
Install Wheels 60
Install Rear Wheels 60
Install Front Wheels 60
Install Steering Wheel 60
Check Passenger Seat 60
Install Operator Seat 61
Remove Shipping Wrap 62
Install Vehicle Guards 62
Bumper Brush Guard 62
Fender Guards 63
Install Tiedown Rings 64
Install and Connect Battery 64
Install Cargo Box 65
Connect Power Lift Cylinder 65
Install Load Guard 66
Install Bedliner 66
Lubricate Front King Pins 67
Check Fluid Levels 67
Prepare Fuel System 68
Clean and Polish Plastic Hood and Fenders 68
Specifications 69
Engine 69
Electrical System 69
Fuel System 69
Drivetrain 69
Fluid Capacities 69
Dimensions 70
Tires 70
Knobby, Bar-Type, and Turf 70
Heavy Duty All Purpose 70
Inflation Pressure 70
Recommended Lubricants 70
Grease 70
Torque 70
Warranty 71
Product Warranty 71
EMISSIONS CONTROL SYSTEM CERTIFICATION LABEL (Non-Road Diesel) 71
John Deere, Federal And California Emission Control System Warranty (Non-Road Diesel) 71
Your Warranty Rights and Obligations 71
John Deere Emission Control System Warranty Coverage 71
Owner’s Warranty Responsibilities 71
Length of Warranty Coverage 71
Warranted Parts 72
Fuel Metering System: 72
Air Induction System: 72
Catalyst System: 72
Miscellaneous Items Used in Above Systems: 72
Warranty Service and Charges 72
Maintenance Warranty Coverage 72
Consequential Warranty Coverage 72
Limitations 72
Limited Liability 72
Tire Warranty 72
Limited Battery Warranty 72
Index 74
Notes 76
Notes 77
Notes 78
John Deere Quality Statement 79
John Deere Quality 79
Step 1 79
Step 2 79
Step 3 79
Service Record 80
Record Service Dates 80

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