John Deere H415 Harvester Head Operator’s Manual F679011 PDF DOWNLOAD

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John Deere H415 Harvester Head Operator’s Manual F679011 – PDF DOWNLOAD

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John Deere H415 Harvester Head Operator’s Manual F679011 – PDF DOWNLOAD

P/N: F679011_81
Language: English
Division: Forestry
Product Lines: Harvesting Heads
Publication Type: Operator’s Manuals
Associated Models: H415
Series: HARVESTING HEADS SERIES
Serial: 1EJH415X000006-
Operator’s Manual for Engines (Construction Division)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere H415 Harvester Head Operator’s Manual F679011 – PDF DOWNLOAD

Table of Contents 2
1 Foreword 7
1 1 Copyright 7
1 2 Foreword 7
1 3 Declaration of Incorporation 7
1 4 General assembly instructions 8
1 5 Product identification 8
1 6 Base machine requirements 9
1 7 Standard warranty 9
2 Safety 10
2 1 Follow Laws and Regulations 10
2 1 1 Recognize Safety Information 10
2 1 2 Understand Signal Words 11
2 1 3 Prepare for Emergencies 11
2 1 4 Wear Protective Clothing 12
2 1 5 Handle Chemical Products Safely 12
2 1 6 Cabin protective structures 13
2 2 Operating the harvester head 14
2 2 1 Attach Do not Operate Tag 14
2 2 2 Pay Attention to Bystanders 15
2 2 3 Operate the Boom Safely 15
2 2 4 Keep Danger Zone Clear 16
2 2 5 Avoid saw chain shots 16
2 2 6 Avoid Crush Points 17
2 2 7 Avoid Power Lines 18
2 2 8 What To Do If the Machine Catches Fire? 18
2 2 9 After a fire 19
2 3 Maintenance 19
2 3 1 Keep Machine in Good Condition 20
2 3 2 Use Proper Clothing 20
2 3 3 Use Proper Tools 21
2 3 4 Support Machine Properly 21
2 3 5 Avoid High Pressure Fluids 22
2 3 6 Avoid Heating near Pressurized Fluid Lines 22
2 3 7 Make Welding Repairs Safely 23
2 3 8 Dispose of Waste Properly 23
2 4 Safety Decal Locations 24
3 Specifications 25
3 1 Harvester head brochure 25
3 2 Harvester head specifications 25
3 3 General hydraulic system requirements 26
3 4 General hose and fitting requirements 26
3 5 Key characteristics 27
3 6 Harvester head components (H415/H425) 28
4 Transportation and storage 29
4 1 Preparing for storage 29
4 2 Harvester head fastening for transportation 30
5 Harvesting instructions 31
5 1 Planning the work 31
5 1 1 Example of map sketch 32
5 2 Thinning 32
5 2 1 Thinning with harvester alone 33
5 2 2 Thinning with harvester and chain saw 34
5 2 3 Thinning between logging roads 34
5 3 Regeneration harvesting 35
5 3 1 Felling into trees 35
5 3 2 Felling outwards from the stand 36
5 3 3 Felling in both directions 36
5 4 Felling 37
5 4 1 Felling stage 37
5 4 2 Felling on slope 38
5 4 3 Felling trees with large roots 38
5 5 Delimbing and crosscutting 39
6 Systems and Components 40
6 1 Delimbing knives 40
6 1 1 Delimbing quality 41
6 1 2 Advantages of sharp knives 42
6 1 3 Delimbing knives cylinders 42
6 2 Four roller feeding 43
6 2 1 Feed rollers 44
6 2 1 1 Inner roller alternatives 45
6 2 1 2 Outer roller alternatives 46
6 2 2 Multi-speed system 47
6 2 2 1 Hydraulic connections 48
6 2 2 2 Gear shifting valves 49
6 2 3 Grabbing 50
6 3 Saw unit 51
6 3 1 Saw feeding mechanism 52
6 3 2 Saw chains and saw bars (SuperCut 100S) 53
6 3 3 Saw chains and saw bars (SC100) 54
6 3 4 Chain lubrication system 55
6 3 4 1 Saw unit lubrication pump 56
6 3 4 1 1 Alternative capacities 57
6 3 4 2 Stroke pump alternatives 57
6 3 4 3 Chain oil tank 58
6 3 5 Chain grease lubrication system 59
6 3 5 1 Grease pump functions 60
6 3 5 2 Grease pump components 61
6 3 5 3 Meter valves 62
6 3 6 Chain shot guard 63
6 3 7 Saw sensor 64
6 4 Sensors 65
6 5 Length measuring device 66
6 5 1 Length measuring device (H413 and H415) 67
6 5 2 Measuring wheel alternatives 68
6 5 3 Length measuring sensor 69
6 6 Diameter measuring device, upper knives 70
6 7 PEvo harvester head valve 71
6 7 1 Hydraulic functions 72
6 7 2 PEvo connectors 73
6 7 3 XA connector 74
6 7 4 HHC (L22) connectors (H413/H415) 76
6 8 Hydraulic hoses 77
6 9 Optional equipment 77
6 9 1 Multi-Tree Handling unit 78
6 9 1 1 Multi-Tree Handling (MTH) 79
6 9 1 2 MTH universal components 80
6 9 1 3 MTH tilt components 81
6 9 2 Color marking unit 82
6 9 2 1 Nozzles in saw box 83
6 9 2 2 Nozzles in lower knife 84
6 9 3 Stump treatment 85
6 9 3 1 Stump treatment spray 86
6 9 4 Top saw unit 87
6 9 4 1 Top saw 88
6 9 4 2 Valve block H415/H425 89
6 9 4 3 Chain lubrication 90
6 9 5 Frames 91
6 9 6 Protection guards 92
6 9 7 Processing delimbing knife 93
6 10 Tutorial videos for main harvester head components 93
7 Maintenance 95
7 1 General 95
7 1 1 Preparations 96
7 1 2 Welding instructions 96
7 1 3 Special tools 97
7 1 3 1 Extractor tool for Deutsch™ connectors 98
7 1 3 2 Saw motor installation tool 99
7 1 3 3 Assembly tool for feed cylinder piston gasket 100
7 1 3 4 Chain tensioning check valve installation tool 101
7 1 3 5 Check valve installation tool 101
7 1 3 6 Hook spanners 102
7 1 3 7 Length measuring wheel bearing puller 103
7 1 3 8 Sharpening gauge 104
7 1 3 9 Special wrench tool 105
7 1 4 H415/H425 tightening torques 106
7 1 5 Conical sleeve pin tightening 107
7 1 6 Fluids and lubricants 108
7 1 7 Hydraulic pressure measurements 109
7 1 7 1 Main relief valve pressure 110
7 1 7 2 Low pressure‌ 111
7 1 7 3 Pilot pressure 112
7 1 7 4 Saw chain tensioning pressure 113
7 1 7 5 Top saw bar feed pressure 114
7 1 7 6 Length measuring pressure 115
7 1 7 7 Color marking pump pressure 116
7 1 7 8 MAF pressure 117
7 1 8 Tutorial video for harvester head daily maintenance 118
7 2 Service intervals 119
7 3 Every 10 hours 120
7 3 1 Check diameter measuring device 121
7 3 2 Check chain lubrication system 122
7 3 3 Fill chain oil tank 123
7 3 4 Fill grease lubrication container 124
7 3 5 Maintain color marking unit 125
7 4 Every 25 hours 126
7 4 1 Grease rotator and link 126
7 4 2 Grease front side of head 127
7 4 2 1 Grease length measuring device 128
7 4 2 2 Grease roller arm cylinders 129
7 4 3 Grease right side of head 130
7 4 3 1 Upper delimbing knife 131
7 4 3 2 Feed roller arm 132
7 4 3 3 Lower delimbing knife 133
7 4 3 4 Tilt 134
7 4 4 Grease left side of head 135
7 4 4 1 Upper delimbing knife 136
7 4 4 2 Feed roller arm 137
7 4 4 3 Lower delimbing knife 137
7 4 4 4 Tilt 138
7 4 5 Grease saw unit 138
7 4 6 Grease hose bracket swivel 139
7 4 7 Grease multi-tree handling unit 140
7 4 8 Grease multi-tree handling tilt 141
7 4 9 Grease multispeed motor shaft seal 142
7 4 10 Grease top saw 143
7 5 Every 50 hours 143
7 5 1 Grease upper knife shaft housing 144
7 5 2 Grease diameter sensor housing 144
7 5 3 Check rotator screws 145
7 5 4 Grease the bar holder (SuperCut 100S) 146
7 6 Every 1000 hours 146
7 6 1 Measure hydraulic pressures 146
7 6 2 Check 147
7 6 3 Clean saw chain oil strainer 147
7 6 4 Clean color marking tank strainer 148
7 6 5 Clean rotator magnetic plug 149
7 6 6 Sharpen delimbing knives 150
7 6 6 1 Knife sharpening 151
7 6 6 2 Back bevel‌ 152
7 6 7 Tighten rotator screws 153
7 7 As required 154
7 7 1 Saw unit maintenance 154
7 7 1 1 Saw chain components 155
7 7 1 1 1 Changing the Saw Chain (SuperCut 100S) 156
7 7 1 1 2 Changing the Saw Chain 157
7 7 1 1 3 Sharpening the saw chain 157
7 7 1 1 3 1 Using a grinder for sharpening 158
7 7 1 1 3 2 Using a round-file for sharpening 159
7 7 1 1 3 3 Depth gauges 160
7 7 1 1 4 Repairing the saw chain 161
7 7 1 1 4 1 Installing new chain parts 162
7 7 1 2 Chain tensioning 162
7 7 1 2 1 Remove saw tensioning device (SC100) 163
7 7 1 2 2 Bleed chain tensioning system (SuperCut 100S) 164
7 7 1 2 3 Bleed chain tensioning system (SC100) 165
7 7 1 3 Saw bar 165
7 7 1 3 1 Basic inspection 166
7 7 1 3 2 Changing the saw bar (SuperCut 100S) 167
7 7 1 3 3 Changing the saw bar (SC100) 168
7 7 1 3 4 Changing the Bar Holder (SuperCut 100S) 169
7 7 1 3 5 Changing the Bar Holder (SC100) 170
7 7 1 3 6 Straightening the saw bar 170
7 7 1 3 6 1 Bent bars 171
7 7 1 3 6 2 Twisted bars 172
7 7 1 4 Replacing saw sensor 173
7 7 1 5 Adjusting saw sensor wheel 174
7 7 1 6 Replacing drive sprocket 175
7 7 1 7 Replacing tip sprocket 176
7 7 1 8 Removing saw motor 177
7 7 1 9 Replacing chain shot guard 178
7 7 2 Top saw maintenance 178
7 7 2 1 Replace top saw bar 179
7 7 2 2 Replace top saw chain 180
7 7 3 Inspect chain shot guard 181
7 7 3 1 Identification of excessive wear and damage 182
7 7 4 Color marking maintenance 182
7 7 4 1 Check and clean the nozzles 183
7 7 4 2 Check the color supply 184
7 7 4 3 Check the pump 185
7 7 4 4 Adjust SuperMark angle 186
7 7 4 5 Bleed color marking unit 187
7 7 4 6 Change the color of the color marking unit 188
7 7 5 Grease lubrication maintenance 188
7 7 5 1 Fill grease lubrication pump 189
7 7 5 2 Bleed grease lubrication pump 190
7 7 5 3 Change lubrication volume 191
7 7 6 Replace length sensor 192
7 7 7 Adjust diameter sensor 195
7 7 8 Multi-speed feeding 196
7 7 8 1 Preload 196
7 7 8 2 Bleeding and filling the hydraulic motor 197
7 7 8 2 1 Automatic oil filling 198
7 7 9 Stump treatment system maintenance 199
Index 200
Attachments 203
Declaration of Incorporation template_harvester_head_en 204
JD_Harvesterheads_400series_EN 209

S.V 04/24