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John Deere PowerTech 6068 6.8L Final Tier 4 Component Technical Manual CTM120019 2013 PDF
$34.95 Original price was: $34.95.$19.95Current price is: $19.95.
Factory Component Technical Manual for John Deere PowerTech 6068 6.8L Final Tier 4 engines. Publication CTM120019, 2013. Covers service, repair, diagnostics, specifications, and rebuild procedures.
SKU: JD-PT6068-CTM120019-HEY
Category: JOHN DEERE
Tags: 6.8L Final Tier 4, Component Technical Manual CTM120019, John Deere engine service manual, John Deere PowerTech 6068
Vendor: Suspension Manuals
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Description
John Deere PowerTech 6068 6.8L Final Tier 4 Component Technical Manual CTM120019
The John Deere PowerTech 6068 6.8L Final Tier 4 Component Technical Manual CTM120019 is the definitive resource for servicing, repairing, and overhauling the PowerTech 6068 engine. Published in 2013, this manual provides detailed procedures, specifications, and diagnostic information for engines meeting Final Tier 4 emissions standards. Whether you are a professional technician or a serious owner-operator, this PDF manual gives you the knowledge to keep your John Deere equipment running at peak performance.
File Details
- Manual Type: Component Technical Manual
- Brand: John Deere
- Model: PowerTech 6068
- Displacement: 6.8L
- Emission Standard: Final Tier 4
- Publication Number: CTM120019
- Publication Year: 2013
- Language: English
- File Format: PDF
IMAGES PREVIEW
Chapters Covered
This manual is organized into comprehensive chapters that cover every major system and component of the PowerTech 6068 engine. The contents include:
- General Information
- Safety Information
- Engine Identification
- Specifications
- Torque Values
- Special Tools
- Engine Removal and Installation
- Cylinder Head and Valve Train
- Cylinder Block
- Pistons and Connecting Rods
- Crankshaft and Main Bearings
- Flywheel
- Camshaft
- Timing Gear Train
- Lubrication System
- Cooling System
- Fuel System
- Air Intake System
- Exhaust System
- Electrical System
- Electronic Control Unit
- Sensors and Actuators
- Connectors
- Wiring Diagrams
- Diagnostic Trouble Codes
- Tests and Adjustments
- Troubleshooting
- Engine Rebuild Procedures
Each chapter provides step-by-step instructions, detailed illustrations, and exact specifications to guide you through every task. From routine maintenance to complex internal engine repairs, the John Deere PowerTech 6068 6.8L Final Tier 4 Component Technical Manual CTM120019 equips you with the information you need to do the job right the first time.
What You Can Do With This Manual
With this manual, you can perform a wide range of procedures, including:
- Diagnose engine performance issues using diagnostic trouble codes and troubleshooting guides.
- Remove and install the engine safely and efficiently.
- Rebuild cylinder heads, including valve train service.
- Inspect and repair the cylinder block, pistons, connecting rods, crankshaft, and main bearings.
- Service the lubrication, cooling, fuel, air intake, and exhaust systems.
- Test and replace electronic control unit components, sensors, and actuators.
- Interpret wiring diagrams for electrical repairs.
- Apply correct torque values and specifications for every fastener and component.
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “John Deere PowerTech 6068 6.8L Final Tier 4 Component Technical Manual CTM120019 2013 PDF” are as follows:
+Contentsp. 11
+General Informationp. 13
+Safetyp. 15
Understand Signal Wordsp. 15
Recognize Safety Informationp. 15
Replace Safety Signsp. 15
Follow Safety Instructionsp. 16
California Proposition 65 Warningp. 16
Exhaust Filter Cleaningp. 16
Avoid Hot Exhaustp. 16
Work In Ventilated Areap. 17
Dispose of Waste Properlyp. 17
Prevent Machine Runawayp. 17
Practice Safe Maintenancep. 18
Work in Clean Areap. 18
Wear Protective Clothingp. 19
Service Machines Safelyp. 19
Use Proper Toolsp. 19
Construct Dealer-Made Tools Safelyp. 20
Support Machine Properlyp. 20
Use Proper Lifting Equipmentp. 20
Protect Against Noisep. 21
Illuminate Work Area Safelyp. 21
Install All Guardsp. 21
Stay Clear of Rotating Drivelinesp. 22
Protect Against High Pressure Sprayp. 22
Service Cooling System Safelyp. 22
Remove Paint Before Welding or Heatingp. 23
Precautions for Weldingp. 23
Wait Before Opening High-Pressure Fuel Systemp. 24
Avoid High-Pressure Fluidsp. 24
Avoid Heating Near Pressurized Fluid Linesp. 24
Avoid Static Electricity Risk When Refuelingp. 25
Handle Fluids Safely—Avoid Firesp. 25
Prepare for Emergenciesp. 25
Handling Batteries Safelyp. 26
Prevent Acid Burnsp. 27
Prevent Battery Explosionsp. 27
Live With Safetyp. 28
+Engine Identificationp. 29
Engine Serial Number Plate Informationp. 29
OEM Engine Option Code Labelp. 30
Information Relative to Emissions Regulationsp. 30
Emissions Control System Certification Labelp. 31
+Fuels, Lubricants, and Coolantp. 33
Diesel Exhaust Fluid (DEF) — For Use In Selective Catalytic Reduction Equipped Enginesp. 33
Storing Diesel Exhaust Fluid (DEF)p. 34
Refilling Diesel Exhaust Fluid (DEF) Tankp. 35
Testing Diesel Exhaust Fluid (DEF)p. 36
Disposal of Diesel Exhaust Fluid (DEF)p. 36
Diesel Fuelp. 37
Supplemental Diesel Fuel Additivesp. 37
Lubricity of Diesel Fuelp. 38
Handling and Storing Diesel Fuelp. 38
BioDiesel Fuelp. 39
Testing Diesel Fuelp. 40
Fuel Filtersp. 40
Minimizing the Effect of Cold Weather on Diesel Enginesp. 41
John Deere Break-In™ Plus Engine Oilp. 42
Diesel Engine Oilp. 42
Engine Oil and Filter Service Intervals—Interim Tier 4, Final Tier 4, Stage III B, and Stage IV — OEM Applicationsp. 43
Diesel Engine Oil and Filter Service Intervalsp. 43
Mixing of Lubricantsp. 43
Oilscan™ and CoolScan™p. 44
Alternative and Synthetic Lubricantsp. 44
Lubricant Storagep. 44
Oil Filtersp. 45
Diesel Engine Coolantp. 45
Water Quality for Mixing with Coolant Concentratep. 46
Operating in Warm Temperature Climatesp. 46
Testing Coolant Freeze Pointp. 47
Disposing of Coolantp. 47
+Repair and Adjustmentsp. 56
+Engine Rebuildp. 57
Check and Service Cooling Systemp. 57
Check Air Intake Systemp. 57
Check Electrical Systemp. 58
Check Exhaust Systemp. 58
Clean Enginep. 59
Disconnect Turbocharger Oil Supply Linep. 60
Engine Assembly Sequencep. 61
Engine Break-In Guidelinesp. 62
Engine Disassembly Sequencep. 64
Engine Repair Standp. 65
General Tune-Up Recommendationsp. 65
Install Adapters on Repair Standp. 66
Install Lift Strapsp. 67
Lifting Procedurep. 69
Mount Engine on Repair Standp. 70
Engine Overhaul Guidelinesp. 70
Safety Precautionsp. 71
Sealant Application Guidelinesp. 72
+Cylinder Head and Valve Repair and Adjustmentp. 73
Cylinder Block Top Deck — Cleaning and Inspectionp. 73
Cylinder Head — Cleaning and Inspectionp. 73
Cylinder Head — Flatness Checkp. 73
Cylinder Head — Installationp. 74
Cylinder Head — Removalp. 77
Cylinder Head — Thickness Measurementp. 78
Cylinder Head Gasket — Inspectionp. 79
Fuel Injector Sleeves — Installationp. 80
Fuel Injector Sleeves — Removalp. 81
Glow Plug — Installationp. 82
Glow Plug — Removalp. 83
Glow Plug Bore — Cleaning and Inspectionp. 83
Glow Plug Heat Shield — Installationp. 84
Glow Plug Heat Shield — Removalp. 84
Glow Plug Wiring Harness — Installationp. 85
Glow Plug Wiring Harness — Removalp. 87
Crankcase Pressure Relief Valve — Maintenancep. 89
Push Rod — Cleaning and Inspectionp. 90
Rocker Arm Carrier — Inspectionp. 90
Rocker Arm Cover — Inspectionp. 90
Rocker Arm Cover — Installationp. 91
Rocker Arm Cover — Removalp. 93
Rocker Arm Cover Vent Tube — Inspectionp. 94
Rocker Arm Shaft Assembly — Assemblep. 95
Rocker Arm Shaft Assembly — Inspectionp. 98
Rocker Arm Shaft Carrier Assembly — Installationp. 99
Rocker Arm Shaft Carrier Assembly — Removalp. 102
Rocker Arm Shaft Assembly — Tear Downp. 104
Valve — Cleaning and Inspectionp. 105
Valve — Clearance Adjustmentp. 106
Valve — Grindingp. 108
Valve — Measurementp. 109
Valve — Recess Measurementp. 110
Valve Assembly — Installationp. 111
Valve Assembly — Removalp. 113
Valve Bridges, Valve Retainer, and Valve Retainer Locks — Inspectionp. 114
Valve Guide — Cleaning and Measurementp. 114
Valve Guide — Installationp. 116
Valve Guide — Removalp. 117
Valve Seat — Cleaning and Inspectionp. 117
Valve Seat — Grinding and Measurementp. 118
Valve Seat Inserts — Installationp. 119
Valve Seat Inserts — Removalp. 120
Valve Spring — Inspection and Measurementp. 121
+Cylinder Block, Liners, Pistons, and Rods Repair and Adjustmentp. 123
Connecting Rod — Center-to-Center Bore Measurementp. 123
Connecting Rod and Cap — Inspectionp. 123
Connecting Rod Bearing — Inspection and Measurementp. 124
Connecting Rod Bearing — Inspection and Measurement (Rod and Crankshaft in Engine)p. 125
Connecting Rod Cap Screw — Torque Procedurep. 126
Connecting Rod Pin Bore — Cleaning and Inspectionp. 127
Connecting Rod Piston Pin Bushing — Installationp. 127
Connecting Rod Piston Pin Bushing — Removalp. 128
Cylinder Block — Cleaning and Inspectionp. 129
Cylinder Block — Cleaning and Inspection (TEST)p. 133
Cylinder Block Components — Measurementp. 137
Cylinder Block O-ring — Installationp. 138
Cylinder Block, Piston, and Rod — Troubleshooting Guidep. 139
Cylinder Liner — Cleaningp. 139
Cylinder Liner Flange — Measurementp. 140
Cylinder Liner — Installationp. 141
Cylinder Liner — Removalp. 142
Cylinder Liner — Standout Measurementp. 144
Cylinder Liner — Visual Inspectionp. 145
Cylinder Liner O-ring Bore — Cleaningp. 146
Cylinder Liner Packing — Installationp. 146
Piston — Cleaningp. 147
Piston — Inspectionp. 147
Piston and Connecting Rod Assembly — Installationp. 148
Piston and Connecting Rod Assembly — Removalp. 149
Piston and Connecting Rod Assembly — Assemblep. 150
Piston and Connecting Rod Assembly — Tear Downp. 151
Piston Spray Jet — Cleaning and Inspectionp. 151
Piston Spray Jet — Installationp. 152
Piston Spray Jet — Removalp. 152
Piston Height — Measurementp. 153
Piston Pin and Piston Pin Bore — Inspectionp. 153
Piston Pin and Connecting Rod Bushing — Inspectionp. 154
Piston Protrusion — Measurementp. 155
Piston Rings — Installationp. 156
Piston Skirt — Measurementp. 157
Piston to Liner — Clearance Checkp. 158
+Crankshaft, Main Bearings, Flywheel Repair, and Adjustmentp. 159
Crankshaft — End Play Checkp. 159
Crankshaft — Grinding Specsp. 159
Crankshaft — Inspectionp. 160
Crankshaft — Installationp. 160
Crankshaft — Removalp. 161
Crankshaft Unitized Front Oil Seal — Installationp. 162
Crankshaft Unitized Front Oil Seal — Removalp. 163
Crankshaft Gear — Installationp. 164
Crankshaft Gear — Removalp. 165
Crankshaft Grinding — Guidelinesp. 165
Crankshaft Journals and Bearing Assembly — Measurementp. 166
Crankshaft Main Bearing — Oil Clearance Checkp. 167
Crankshaft Main Bearing Cap — Line Bore Specsp. 167
Crankshaft Main Bearing Caps — Installationp. 168
Crankshaft Main Bearing Caps — Removalp. 170
Crankshaft Rear Oil Seal — Installationp. 171
Crankshaft Rear Oil Seal — Removalp. 172
Crankshaft Thrust Bearing — Inspectionp. 173
Crankshaft Timing Wheel — Installationp. 174
Crankshaft Timing Wheel — Removalp. 174
Crankshaft Unitized Rear Oil Seal — Installationp. 175
Crankshaft Unitized Rear Oil Seal — Removalp. 175
Crankshaft Vibration Damper — Inspectionp. 176
Crankshaft Vibration Damper — Installationp. 178
Crankshaft Vibration Damper — Removalp. 179
Crankshaft Viscous Damper — Inspectionp. 180
Crankshaft Viscous Damper — Installationp. 181
Crankshaft Viscous Damper — Removalp. 183
Flywheel — Inspectionp. 184
Flywheel — Installationp. 185
Flywheel — Removalp. 186
Flywheel Face — Flatness Checkp. 186
Flywheel Housing — Installationp. 187
Flywheel Housing — Removalp. 189
Flywheel Pilot Bearing Bore — Concentricity Checkp. 189
Flywheel Ring Gear — Installationp. 190
Flywheel Ring Gear — Removalp. 190
Open Crankcase Ventilation System — Inspectionp. 191
Open Crankcase Ventilation System — Installation (Standard System)p. 192
Open Crankcase Ventilation System — Removal (Standard System)p. 194
Open Crankcase Ventilation System — Installation (High Capacity System)p. 196
Open Crankcase Ventilation System — Removal (High Capacity System)p. 197
+Camshaft and Timing Gear Train Repair and Adjustmentp. 199
Camshaft — Check End Playp. 199
Camshaft — Inspectionp. 199
Camshaft — Installationp. 200
Camshaft — Removalp. 201
Camshaft Bushing — Installationp. 202
Camshaft Bushing Journal #1 — Measurementp. 202
Camshaft Bushing — Removalp. 203
Camshaft and Upper Idler Gear — Timingp. 204
Camshaft Follower — Inspection and Measurementp. 206
Camshaft Follower — Installationp. 207
Camshaft Follower — Removalp. 207
Camshaft Gear — Inspectionp. 208
Camshaft Gear — Installationp. 208
Camshaft Gear — Removalp. 208
Camshaft Gear-Driven Auxiliary Drive — Installationp. 209
Camshaft Gear-Driven Auxiliary Drive — Removalp. 210
Camshaft Journal — Measurementp. 211
Camshaft Lobe — Lift Measurementp. 211
Camshaft Thrust Plate — Measure Clearance and Thicknessp. 212
Front Plate — Installationp. 213
Front Plate — Removalp. 215
Idler Gears — Measure End Playp. 216
Lower Idler Gear — Inspectionp. 216
Lower Idler Gear — Installationp. 217
Lower Idler Gear — Removalp. 217
Timing Gear Cover — Installationp. 218
Timing Gear Cover — Removalp. 220
Timing Gears — Check Backlashp. 221
Upper Idler Gear — Inspectionp. 222
Upper Idler Gear — Installationp. 222
Upper Idler Gear — Removalp. 223
+Lubrication System Repair and Adjustmentp. 225
Dipstick Tube and Dipstick — Installationp. 225
Dipstick Tube and Dipstick — Removalp. 226
Oil Cooler — Inspectionp. 227
Oil Cooler — Installationp. 227
Oil Cooler — Removalp. 229
Oil Filter — Changingp. 230
Oil Filter Header — Installationp. 230
Oil Filter Header — Removalp. 232
Oil Filter Bypass Valve — Installationp. 233
Oil Filter Bypass Valve — Removalp. 233
Oil Pan — Installationp. 234
Oil Pan — Removalp. 235
Oil Pick-Up Tube — Installationp. 236
Oil Pick-Up Tube — Removalp. 236
Oil Pressure Regulating Valve — Installationp. 237
Oil Pressure Regulating Valve — Removal and Inspectionp. 237
Oil Pump — Installationp. 239
Oil Pump — Removalp. 241
+Cooling Systemp. 245
Belt — Wear Checkp. 245
Belt Tensioner — Installationp. 245
Belt Tensioner — Removalp. 246
Belt Tensioner — Spring Tension Checkp. 247
Coolant Pump Assembly — Inspectionp. 248
Coolant Pump Assembly — Installationp. 249
Coolant Pump Assembly — Removalp. 251
Cooling System — Air Bleedingp. 252
Fan (Fixed Speed Fan) — Inspection and Installationp. 253
Fan (Fixed Speed Fan) — Removalp. 253
Fan (Variable Speed Fan) — Inspection and Installationp. 254
Fan (Variable Speed Fan) — Removalp. 256
Fan Drive Adapter — Installationp. 257
Fan Drive Adapter — Removalp. 257
Fan Drive Assembly — Assemblep. 258
Fan Drive Assembly — Installationp. 259
Fan Drive Assembly — Removalp. 264
Fan Drive Pulley — Installationp. 266
Fan Drive Pulley — Removalp. 266
Thermostat — Installationp. 267
Thermostat — Removalp. 269
Thermostat Housing — Assemblep. 270
Thermostat Housing — Removalp. 274
Thermostat Housing — Tear Downp. 276
+Air Intake and Exhaust System Repair and Adjustment – Dual Turbochargerp. 277
Air Inlet — Installation (High Capacity OCV)p. 277
Air Inlet — Removal (High Capacity OCV)p. 279
EGR Cooler Straps (Dual Turbocharger) — Installationp. 279
EGR Cooler Straps (Dual Turbocharger) — Removalp. 280
EGR Cooler Assembly (Dual Turbocharger) — Installationp. 280
EGR Cooler Assembly (Dual Turbocharger) — Removalp. 280
EGR Cooler Bracket — Installationp. 281
EGR Cooler Bracket — Removalp. 285
EGR Cooler Coolant Return Line (Dual Turbocharger) — Installationp. 288
EGR Cooler Coolant Return Line (Dual Turbocharger) — Removalp. 289
EGR Cooler Coolant Supply Line (Dual Turbocharger) — Installationp. 289
EGR Cooler Coolant Supply Line (Dual Turbocharger) — Removalp. 290
EGR Cooler Gas Inlet Pipe (Dual Turbocharger) — Installationp. 291
EGR Cooler Gas Inlet Pipe (Dual Turbocharger) — Removalp. 292
EGR Cooler Gas Outlet Pipe (Dual Turbocharger) — Installationp. 293
EGR Cooler Gas Outlet Pipe (Dual Turbocharger) — Removalp. 294
EGR Flow Venturi Assembly (Dual Turbocharger) — Installationp. 294
EGR Flow Venturi Assembly (Dual Turbocharger) — Removalp. 295
EGR Flow Venturi Coolant Return Line (Dual Turbocharger) — Installationp. 296
EGR Flow Venturi Coolant Return Line (Dual Turbocharger) — Removalp. 297
EGR Flow Venturi Coolant Supply Line (Dual Turbocharger) — Installationp. 297
EGR Flow Venturi Coolant Supply Line (Dual Turbocharger) — Removalp. 298
EGR Flow Venturi Inlet Pipe (Dual Turbocharger) — Installationp. 298
EGR Flow Venturi Inlet Pipe (Dual Turbocharger) — Removalp. 299
EGR Valve Bracket (Dual Turbocharger) — Installationp. 299
EGR Valve Bracket (Dual Turbocharger) — Removalp. 300
Exhaust Gas Recirculation (Dual Turbocharger) — Component Viewp. 301
Exhaust Manifold (Dual Turbocharger) — Installationp. 302
Exhaust Manifold (Dual Turbocharger) — Removal and Inspectionp. 304
Extending Turbocharger Life (Dual Turbocharger)p. 305
Fixed Turbocharger Oil Drain Line (Dual Turbocharger) — Installationp. 306
Fixed Turbocharger Oil Drain Line (Dual Turbocharger) — Removalp. 309
Intake Manifold (Dual Turbocharger) — Installationp. 310
Intake Manifold (Dual Turbocharger) — Removal and Inspectionp. 311
Turbocharger (Dual Turbocharger) — Break-Inp. 311
Turbocharger (Dual Turbocharger) — Failure Analysisp. 312
Turbocharger (Dual Turbocharger) — Inspectionp. 314
Turbocharger Compressor Interstage (Dual Turbocharger) — Installationp. 318
Turbocharger Compressor Interstage (Dual Turbocharger) — Removalp. 321
Turbocharger Coolant Supply Line and Return Line (Dual Turbocharger) — Installationp. 324
Turbocharger Coolant Supply Line and Return Line (Dual Turbocharger) — Removalp. 325
Turbocharger, Fixed (Dual Turbocharger) — Installationp. 326
Turbocharger, Fixed (Dual Turbocharger) — Removalp. 328
Turbocharger Oil Supply Lines (Dual Turbocharger) — Installationp. 329
Turbocharger Oil Supply Lines (Dual Turbocharger) — Removalp. 331
Turbocharger Turbine Interstage (Dual Turbocharger) — Installationp. 333
Turbocharger Turbine Interstage (Dual Turbocharger) — Removalp. 334
Turbocharger, VGT (Dual Turbocharger) — Installationp. 335
Turbocharger, VGT (Dual Turbocharger) — Removalp. 336
VGT Actuator (Dual Turbocharger) — Installationp. 337
VGT Actuator (Dual Turbocharger) — Removalp. 337
VGT Actuator Linkage (Dual Turbocharger) — Installationp. 338
VGT Actuator Linkage (Dual Turbocharger) — Removalp. 339
VGT Oil Drain Line (Dual Turbocharger) — Installationp. 340
VGT Oil Drain Line (Dual Turbocharger) — Removalp. 342
VGT Speed Sensor (Dual Turbocharger) — Installationp. 344
VGT Speed Sensor (Dual Turbocharger) — Removalp. 344
+Air Intake and Exhaust System Repair and Adjustment – Single Turbochargerp. 345
Air Inlet — Installation (Standard Capacity OCV)p. 345
Air Inlet — Removal (Standard Capacity OCV)p. 346
EGR Cooler Assembly (Single Turbocharger) — Installationp. 347
EGR Cooler Assembly (Single Turbocharger) — Removalp. 348
EGR Cooler Coolant Return Line (Single Turbocharger) — Installationp. 349
EGR Cooler Coolant Return Line (Single Turbocharger) — Removalp. 349
EGR Cooler Coolant Supply Line (Single Turbocharger) — Installationp. 349
EGR Cooler Coolant Supply Line (Single Turbocharger) — Removalp. 349
EGR Cooler Gas Inlet Pipe (Single Turbocharger) — Installationp. 350
EGR Cooler Gas Inlet Pipe (Single Turbocharger) — Removalp. 351
EGR Cooler Gas Outlet Pipe (Single Turbocharger) — Installationp. 352
EGR Cooler Gas Outlet Pipe (Single Turbocharger) — Removalp. 353
EGR Flow Venturi Assembly (Single Turbocharger) — Installationp. 353
EGR Flow Venturi Assembly (Single Turbocharger) — Removalp. 353
EGR Flow Venturi Coolant Return Line (Single Turbocharger) — Installationp. 354
EGR Flow Venturi Coolant Return Line (Single Turbocharger) — Removalp. 355
EGR Flow Venturi Coolant Supply Line (Single Turbocharger) — Installationp. 355
EGR Flow Venturi Coolant Supply Line (Single Turbocharger) — Removalp. 355
EGR Flow Venturi Inlet Pipe (Single Turbocharger) — Installationp. 356
EGR Flow Venturi Inlet Pipe (Single Turbocharger) — Removalp. 356
Exhaust Gas Recirculation (Single Turbocharger) — Component Viewp. 356
Exhaust Manifold (Single Turbocharger) — Installationp. 357
Exhaust Manifold (Single Turbocharger) — Removal and Inspectionp. 357
Extending Turbocharger Life (Single Turbocharger)p. 358
Intake Manifold (Single Turbocharger) — Installationp. 359
Intake Manifold (Single Turbocharger) — Removal and Inspectionp. 359
Turbocharger (Single Turbocharger) — Break-Inp. 359
Turbocharger (Single Turbocharger) — Failure Analysisp. 360
Turbocharger (Single Turbocharger) — Inspectionp. 362
VGT Actuator (Single Turbocharger) — Installationp. 366
VGT Actuator (Single Turbocharger) — Removalp. 366
VGT Actuator Linkage (Single Turbocharger) — Installationp. 366
VGT Actuator Linkage (Single Turbocharger) — Removalp. 366
VGT Coolant Supply Line and Return Line (Single Turbocharger) — Installationp. 367
VGT Coolant Supply Line and Return Line (Single Turbocharger) — Removalp. 369
VGT Oil Drain Line (Single Turbocharger) — Installationp. 371
VGT Oil Drain Line (Single Turbocharger) — Removalp. 373
VGT Speed Sensor (Single Turbocharger) — Installationp. 374
VGT Speed Sensor (Single Turbocharger) — Removalp. 377
VGT Turbocharger Assembly (Single Turbocharger) — Installationp. 378
VGT Turbocharger Assembly (Single Turbocharger) — Removalp. 379
VGT Turbocharger Oil Supply Lines (Single Turbocharger) — Installationp. 380
VGT Turbocharger Oil Supply Lines (Single Turbocharger) — Removalp. 381
+Electronic Fuel System Repair and Adjustmentp. 383
EGR Cooler Bracket — Fuel Component Assemblyp. 383
Electronic Injectors — Cleaning (In Engine)p. 384
Electronic Injectors — Installationp. 385
Electronic Injectors — Removalp. 386
Flow Dampers — Installationp. 387
Flow Dampers — Removalp. 388
Fuel Filters Bracket — Installationp. 389
Fuel Filters Bracket — Removalp. 390
Fuel Filter Elements — Replacementp. 391
Fuel Rail Pressure Relief Valve — Installationp. 392
Fuel Rail Pressure Relief Valve — Removalp. 394
High-Pressure Common-Rail (HPCR) — Installationp. 395
High-Pressure Common-Rail (HPCR) — Removalp. 396
High-Pressure Fuel Pump — Disassemblyp. 397
High-Pressure Fuel Pump — Assemblep. 400
High-Pressure Fuel Pump — Installationp. 404
High-Pressure Fuel Pump — Removalp. 409
High-Pressure Injection Lines and Feed Tubes — Installationp. 413
High-Pressure Injection Lines and Feed Tubes — Removalp. 415
Injector Wiring Harness — Installationp. 417
Injector Wiring Harness — Removalp. 418
Low-Pressure Fuel Pump — Installationp. 418
Low-Pressure Fuel Pump — Removalp. 419
Primary Fuel Filter Assembly — Installationp. 420
Primary Fuel Filter Assembly — Removalp. 421
Secondary Fuel Filter Assembly — Installationp. 421
Secondary Fuel Filter Assembly — Removalp. 424
+OEM Starting and Charging Systems Repair and Adjustmentp. 425
Alternator — Installationp. 425
Alternator — Removalp. 427
Starter Motor — Installationp. 429
Starter Motor — Removalp. 430
+Electrical Engine Control Repair and Adjustmentp. 431
Aftertreatment Inlet NOx Sensor — Installationp. 431
Aftertreatment Inlet NOx Sensor — Removalp. 431
Aftertreatment Outlet NOx Sensor — Installationp. 432
Aftertreatment Outlet NOx Sensor — Removalp. 432
Air Throttle Actuator — Installationp. 433
Air Throttle Actuator — Removalp. 434
Camshaft Position Sensor — Installationp. 435
Camshaft Position Sensor — Removalp. 435
Charge Air Cooler Outlet Temperature Sensor — Installationp. 436
Charge Air Cooler Outlet Temperature Sensor — Removalp. 437
Crankshaft Position Sensor — Installationp. 438
Crankshaft Position Sensor — Removalp. 439
DPF Differential Pressure Sensor — Installationp. 440
DPF Differential Pressure Sensor — Removalp. 441
EGR Flow Sensor — Installationp. 442
EGR Flow Sensor — Removalp. 443
EGR Temperature Sensor — Installationp. 444
EGR Temperature Sensor — Removalp. 445
EGR Valve — Installationp. 446
EGR Valve — Removalp. 449
Engine Control Unit (ECU) — Installationp. 451
Engine Control Unit (ECU) — Maintenancep. 452
Engine Control Unit (ECU) — Removalp. 453
Engine Coolant Pressure Sensor — Installationp. 455
Engine Coolant Pressure Sensor — Removalp. 456
Engine Coolant Temperature Sensor — Installationp. 457
Engine Coolant Temperature Sensor — Removalp. 458
Engine Crankcase Pressure Sensor — Installationp. 459
Engine Crankcase Pressure Sensor — Removalp. 460
Engine Oil Pressure Sensor — Installationp. 461
Engine Oil Pressure Sensor — Removalp. 462
Exhaust Manifold Pressure Sensor — Installationp. 463
Exhaust Manifold Pressure Sensor — Removalp. 466
Fixed Turbocharger Compressor Outlet Temperature Sensor — Installationp. 469
Fixed Turbocharger Compressor Outlet Temperature Sensor — Removalp. 470
Fuel Rail Pressure Relief Valve Solenoid — Installationp. 471
Fuel Rail Pressure Relief Valve Solenoid — Removalp. 471
Fuel Rail Pressure Sensor — Installationp. 472
Fuel Rail Pressure Sensor — Removalp. 474
Fuel Temperature Sensor — Installationp. 475
Fuel Temperature Sensor — Removalp. 476
Intake Air Sensor — Installationp. 477
Intake Air Sensor — Removalp. 477
Intake Manifold Air Pressure (MAP) Sensor — Installationp. 478
Intake Manifold Air Pressure (MAP) Sensor — Removalp. 479
Intake Manifold Air Temperature (MAT) Sensor — Installationp. 480
Intake Manifold Air Temperature (MAT) Sensor — Removalp. 481
Low-Pressure Fuel Pressure Sensor — Installationp. 482
Low-Pressure Fuel Pressure Sensor — Removalp. 483
Pressure Control Valve Solenoid — Installationp. 484
Pressure Control Valve Solenoid — Removalp. 486
SCR Temperature Module — Installationp. 488
SCR Temperature Module — Removalp. 488
VGT Speed Sensor — Installationp. 489
VGT Speed Sensor — Removalp. 492
Water-In-Fuel (WIF) Sensor — Installationp. 492
Water-In-Fuel (WIF) Sensor — Removalp. 493
Wiring Harness — Installationp. 494
Wiring Harness — Removalp. 503
Wiring Harness — Routingp. 512
+Connector Repair and Adjustmentp. 513
Connectorsp. 513
Installation of Repair Wire Assemblyp. 513
Repair AMP® Seal 16 – Type “A” Connectorsp. 515
Repair AMP® Seal 16 – Type “B” Connectorsp. 516
Repair AMP® Seal 16 – Type “C” Connectorsp. 517
Repair Bosch Connectorsp. 518
Repair DEUTSCH Connectorsp. 519
Repair Metri-Pack™ Connectorsp. 522
Repair WEATHER PACK® Connectorsp. 523
Using High-Pressure Washingp. 523
+Fuel Dosing Aftertreatment Devices Repair and Adjustmentp. 525
Diesel Particulate Filter Maintenance and Servicep. 525
Diesel Oxidation Catalyst (DOC) — Cleaningp. 526
DPF Differential Pressure Sensor Manifold Fittings— Installationp. 527
Exhaust Filter — Assemblep. 528
Exhaust Filter — Cleaningp. 529
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposalp. 529
Exhaust Filter — Disposalp. 529
Exhaust Filter — Handlingp. 530
Exhaust Filter — Tear Down and Inspectionp. 531
Exhaust Filter, Brackets, and Piping — Installationp. 536
Exhaust Filter, Brackets and Piping — Removalp. 537
+DEF Dosing Aftertreatment Devices Repair and Adjustmentp. 539
DEF Decomposition Tube — Cleaningp. 539
DEF Decomposition Tube — Installationp. 539
DEF Decomposition Tube — Removalp. 541
DEF Dosing Injector — Cleaningp. 541
DEF Dosing Injector — Installationp. 542
DEF Dosing Injector — Removalp. 543
DEF Dosing System Coolant Lines — Installationp. 544
DEF Dosing System Coolant Lines — Removalp. 544
DEF Dosing System Lines — Installationp. 544
DEF Dosing System Lines — Removalp. 547
DEF Dosing Unit — Installationp. 548
DEF Dosing Unit — Removalp. 548
DEF Dosing Unit Filter — Installationp. 549
DEF Dosing Unit Filter — Removalp. 550
DEF Dosing Unit Fittings — Installationp. 551
DEF Dosing Unit Fittings — Removalp. 551
DEF Tank — Cleaningp. 552
DEF Tank Header Assembly — Installationp. 552
DEF Tank Header Assembly — Removalp. 554
DEF Tank Heater Coolant Control Valve — Installationp. 555
DEF Tank Heater Coolant Control Valve — Removalp. 556
DEF Tank Header Suction Screen — Installationp. 557
DEF Tank Header Suction Screen — Removalp. 557
Selective Catalyst Reduction (SCR) — Cleaning and Inspectionp. 558
Selective Catalyst Reduction (SCR) — Handlingp. 558
Selective Catalyst Reduction (SCR), Brackets and Piping — Installationp. 559
Selective Catalyst Reduction (SCR), Brackets and Piping — Removalp. 561
+Theory of Operationp. 564
+PowerTech PSS Base Engine Operationp. 565
Engine Sectional View Component Location Diagramsp. 565
General Engine Operationp. 566
General Engine Operation — Continuep. 567
Head Gasket Joint Construction and Operationp. 568
+Cooling Systemp. 569
Cooling System Component Location Diagramp. 569
Cooling System Operationp. 570
+Lubrication Systemp. 571
Lubrication System Component Location Diagramp. 571
Lubrication System Operationp. 572
+Electronic Fuel Systemp. 573
Fuel System Schematicp. 573
Electronic Fuel System Component Location Diagram 1p. 574
Electronic Fuel System Component Location Diagram 2p. 574
Electronic Fuel System Component Location Diagram 3p. 575
Electronic Fuel System Component Location Diagram 4p. 575
Electric Low-Pressure Fuel Pump Operationp. 576
Electric Low-Pressure Fuel System Operationp. 577
Primary and Secondary Fuel Filter Operationp. 578
Electronic Injector (EI) Operationp. 579
High-Pressure Common Rail (HPCR) Operationp. 581
High-Pressure Fuel Pump Operationp. 582
High-Pressure Fuel System Operationp. 583
Pilot Injection Operationp. 584
+Air Intake and Exhaust Systemp. 585
Air Intake and Exhaust System Operationp. 585
Air Throttle Actuator Operationp. 587
Cold Start Aid Operationp. 588
Air Intake and Exhaust System Component Location Diagram 1p. 589
Air Intake and Exhaust System Component Location Diagram 2p. 589
Air Intake and Exhaust System Component Location Diagram 3p. 590
Air Intake and Exhaust System Component Location Diagram 4p. 590
EGR Cooler Operationp. 590
EGR Valve Operationp. 591
Fixed Turbocharger Operationp. 591
VGT Operationp. 592
+Aftertreatment Systemp. 593
Aftertreatment System Operationp. 593
Component Location Diagram 1p. 593
Component Location Diagram 2p. 594
Exhaust Filter Operationp. 595
DEF Dosing Injector Operationp. 598
DEF Dosing Unit Operationp. 599
DEF Tank Header Operationp. 600
SCR Operationp. 601
SCR System Deratesp. 602
+Electrical Control Systemp. 603
Electrical Engine Control Component Location Diagram 1p. 603
Electrical Engine Control Component Location Diagram 2p. 604
Electrical Engine Control Component Location Diagram 3p. 605
Electrical Engine Control Component Location Diagram 4p. 606
Electrical Engine Control Component Location Diagram 5p. 607
Electrical Engine Control Component Location Diagram 6p. 608
Electrical Engine Control Component Location Diagram 7p. 609
Analog Throttlep. 610
A5507 — DEF Tank Header Assembly Connectorp. 610
B5009 — Engine Coolant Level Alarm Switchp. 611
B5010 — Engine Coolant Level Information Switchp. 612
B5101 — Engine Oil Pressure Sensorp. 613
B5102 — Exhaust Manifold Pressure Sensorp. 615
B5103 — EGR Flow Sensorp. 617
B5104 — Manifold Air Pressure Sensorp. 619
B5105 — Engine Crankcase Pressure Sensorp. 621
B5107 — Low-Pressure Fuel Pressure Sensorp. 623
B5108 — Engine Coolant Pressure Sensorp. 625
B5109 — DPF Differential Pressure Sensorp. 627
B5113 — Fuel Rail Pressure Sensorp. 627
B5200 — Fixed Turbocharger Compressor Outlet Temperature Sensorp. 629
B5204 — Exhaust Filter Temperature Modulep. 631
B5205 — Charge Air Cooler Outlet Temperature Sensorp. 632
B5206 — Manifold Air Temperature Sensorp. 634
B5207 — EGR Temperature Sensorp. 636
B5208 — Engine Coolant Temperature Sensorp. 638
B5209 — Fuel Temperature Sensorp. 640
B5212 — SCR Temperature Modulep. 642
B5300 — VGT Speed Sensorp. 642
B5301 — Crankshaft Position Sensorp. 644
B5302 — Camshaft Position Sensorp. 646
B5500 — Intake Air Sensorp. 648
B5501 — DEF Dosing Unitp. 650
B5502 — Aftertreatment Inlet NOx Sensorp. 650
B5503 — Aftertreatment Outlet NOx Sensorp. 651
B5600 — Water-In-Fuel Sensorp. 651
Barometric Air Pressure Sensorp. 652
Combination Throttlep. 653
Controller Area Network (CAN)p. 653
Cruise Control Operationp. 654
Digital Throttlep. 655
E5601 — DEF Dosing Unit Pressure Line Heaterp. 656
E5602 — DEF Dosing Unit Supply Line Heaterp. 656
E5603 — DEF Dosing Unit Return Line Heaterp. 656
Engine Control Unit (ECU) System Operationp. 657
Engine Control Unit Temperature Sensorp. 658
Engine Derate and Shutdown Protectionp. 659
Governor Droop Mode Selectionp. 660
Measuring Pressurep. 661
Measuring Speedp. 661
Measuring Temperaturep. 662
Sensor Supply #1p. 663
Sensor Supply #2p. 663
Sensor Supply #3p. 663
Sensor Supply #4p. 663
Sensor Supply #5p. 663
Sensor Supply #6p. 664
Sensor Supply #7p. 664
Sensor Supply #8p. 664
Sensor Supply #9p. 664
Throttle Adjustmentsp. 665
Throttle Offsetp. 665
Throttle Self-Calibrationp. 666
Torque Speed Control (TSC)p. 666
Y5005 — Variable Speed Fanp. 667
Y5014 — Fan Solenoid – Increasep. 667
Y5015 — Fan Solenoid – Decreasep. 667
Y5018 — Ether Control Solenoidp. 667
Y5020 — DEF Dosing Injectorp. 667
Y5021 — Fuel Injector Harnessp. 668
Y5022 — Pressure Control Valve 1p. 669
Y5023 — Pressure Control Valve 2p. 671
Y5024 — Pressure Relief Valvep. 673
Y5400 — EGR Valvep. 675
Y5401 — Air Throttle Actuatorp. 677
Y5500 — VGT Actuatorp. 679
Y5501 — Low-Pressure Fuel Pumpp. 681
+Diagnosticsp. 700
+Observable Diagnosticsp. 701
Abnormal Engine Noisep. 701
Coolant in Oil or Oil in Coolantp. 703
+ECU Does Not Communicate with Powerviewp. 704
Diagnostic Procedurep. 704
+ECU Does Not Communicate with Service ADVISORp. 707
Diagnostic Procedurep. 708
+ECU Does Not Program with Service ADVISORp. 713
Diagnostic Procedurep. 713
+Engine Coolant Temperature Below Normalp. 714
Diagnostic Procedurep. 714
+Engine Cranks and Will Not Startp. 717
Diagnostic Procedurep. 717
+Engine Does Not Develop Full Powerp. 724
Diagnostic Procedurep. 724
+Engine Emits Excessive Black or Gray Exhaust Smokep. 729
Engine Emits Excessive Black or Gray Exhaust Smoke Diagnostic Procedurep. 729
+Engine Emits Excessive Blue Exhaust Smokep. 729
Engine Emits Excessive Blue Exhaust Smoke Diagnostic Procedurep. 729
+Engine Emits Excessive White Exhaust Smokep. 730
Engine Emits Excessive White Exhaust Smoke Diagnostic Procedurep. 730
+Engine Misfires or Runs Irregularlyp. 731
Diagnostic Procedurep. 731
+Engine Will Not Crankp. 736
Diagnostic Procedurep. 736
Excessive Fuel Consumptionp. 739
+Excessive Oil Consumptionp. 740
Diagnostic Procedurep. 740
+Fuel in Coolantp. 742
Diagnostic Procedurep. 742
+Fuel in Oilp. 743
Diagnostic Procedurep. 743
+Throttle Not Respondingp. 745
Diagnostic Procedurep. 745
+Checks, Tests, and Proceduresp. 747
Aftertreatment Verification Procedurep. 747
+Air in Fuel Checkp. 748
Diagnostic Procedurep. 748
CAN Message Not Receivedp. 750
CAN Message Received Errorp. 751
CAN Message Received Is Incorrectp. 752
Carbon Removal Procedurep. 753
Charge Air Cooler Testp. 754
Cooling System Testp. 756
+Crankcase Pressure (Blow-By) Testp. 757
Crankcase Pressure (Blow-By) Diagnostic Procedurep. 757
DEF Dosing System — Cleaningp. 761
DEF Quantity Testp. 762
EGR Cooler Testp. 763
+Engine CAN Diagnostic Procedurep. 764
Diagnostic Procedurep. 765
Engine Cranking Speed Checkp. 770
Engine Oil Pressure Checkp. 771
+Exhaust Condition Checkp. 771
Diagnostic Procedurep. 771
Fuel Return Line (Leakoff) Restriction Checkp. 777
+Fuel Supply Quality Checkp. 778
Check Fuel Supply Quality Diagnostic Procedurep. 778
High-Pressure Fuel System Bleed Down Procedurep. 779
+High-Pressure Fuel System Checkp. 780
High-Pressure Fuel System Test Diagnostic Procedurep. 780
+Low-Pressure Fuel System Checkp. 786
Low-Pressure Fuel System Test Diagnostic Procedurep. 787
Mechanical Compression Testp. 790
+Primary CAN Diagnostic Procedurep. 791
Diagnostic Procedurep. 792
+Problem Not Found Procedurep. 797
Diagnostic Procedurep. 797
+Short to Voltage Procedurep. 798
Diagnostic Procedurep. 798
Terminal Testp. 799
Thermostat — Testingp. 802
Turbocharger Oil Seal Leak Checkp. 802
Venturi — Cleaningp. 803
+Verification Procedurep. 803
Diagnostic Procedurep. 803
Wiggle Testp. 804
+Diagnostic Instructions and Informationp. 805
Air Throttle Actuator Learn Value Reset Test Instructionsp. 805
Clear Aftertreatment Latched DTC — Test Instructionsp. 805
Communication Error Test Instructionsp. 806
Connecting to Service ADVISORp. 807
Control Unit Information and Overview Testp. 808
Cylinder Cutout Test Instructionsp. 809
Cylinder Electronic Compression Test Instructionsp. 811
Cylinder Misfire Test Instructionsp. 815
Data Points Used in Service ADVISORp. 816
DEF Dosing System Testp. 822
DEF Header Coolant Purge Testp. 823
DEF Pump Diagnostic Testp. 823
Diagnostic Gauge — Main Menup. 824
Diagnostic Gauge — Usingp. 825
Diagnostic Test Box — Usingp. 826
Diagnostic Trouble Code Designationsp. 831
Digital Multimeter — Usingp. 833
DOC Calibration — Instructionsp. 833
DPF Calibration — Instructionsp. 834
EGR Valve — Clean Test Instructionsp. 836
EGR Valve — Learn Value Reset Instructionsp. 836
Electrical Circuit Conceptsp. 837
Electrical Noise — Possible Causesp. 842
Electronic Injector — Calibration Informationp. 843
Enable Low-Pressure Fuel Pumpp. 844
Engine Control Unit (ECU) — Reprogramming Instructionsp. 845
Engine Hours — Updating Instructionsp. 845
Engine Overspeed Verification Testp. 846
Exhaust Temperature Management Test Instructionsp. 846
Harness Diagnostic Mode Testp. 847
Interactive Tests and Calibration Results — Printing, Exporting, or Saving Instructionsp. 848
Internal Data Monitor — Instructionsp. 849
Keep Electronic Control Unit Connectors Cleanp. 852
Load Profile Information Test — Instructionsp. 853
Lost ECU Data Reset Testp. 854
Payload File — Component Payload Downloading Instructionsp. 855
Payload File — ECU Payload Downloading Instructionsp. 856
Regeneration Abort Source Identification Test — Instructionsp. 856
Regeneration Failure — Possible Causesp. 857
SCR Calibration — Instructionsp. 859
Service Regeneration Instructionsp. 859
Servicing Electronic Control Unitsp. 860
Snapshot Instructionsp. 861
Trim Options Informationp. 863
VGT — Learn Value Reset Instructionsp. 864
View Non-Clearable DTCs — Test Instructionsp. 864
Welding Near Electronic Control Unitsp. 864
+DTC SPN – 000001—000199p. 865
+000027.03 — EGR Valve Position Signal Out of Range Highp. 865
Diagnostic Procedurep. 866
+000027.04 — EGR Valve Position Signal Out of Range Lowp. 870
Diagnostic Procedurep. 871
000027.07 — EGR Valve Desired and Actual Position Mismatchp. 876
+000028.03 — Digital Throttle Signal Out of Range Highp. 877
Diagnostic Procedurep. 878
+000028.04 — Digital Throttle Signal Out of Range Lowp. 881
Diagnostic Procedurep. 882
000028.14 — Digital Throttle Inhibitedp. 886
+000029.03 — Secondary Analog Throttle Signal Out of Range Highp. 887
Diagnostic Procedurep. 888
+000029.04 — Secondary Analog Throttle Signal Out of Range Lowp. 893
Diagnostic Procedurep. 894
000029.14 — Secondary Analog Throttle Inhibitedp. 899
+000051.03 — Air Throttle Actuator Position Signal Out of Range Highp. 900
Diagnostic Procedurep. 901
+000051.04 — Air Throttle Actuator Position Signal Out of Range Lowp. 905
Diagnostic Procedurep. 906
000051.07 — Air Throttle Actuator Desired and Actual Position Mismatchp. 911
+000051.14 — Air Throttle Actuator and EGR Valve Connectors Swappedp. 912
Diagnostic Procedurep. 913
+000091.03 — Primary Analog Throttle Signal Out of Range Highp. 916
Diagnostic Procedurep. 917
+000091.04 — Primary Analog Throttle Signal Out of Range Lowp. 922
Diagnostic Procedurep. 923
000091.09 — Primary Analog Throttle Signal Erraticp. 928
000091.14 — Primary Analog Throttle Inhibitedp. 929
+000094.03 — Low-Pressure Fuel Signal Out of Range Highp. 930
Diagnostic Procedurep. 931
+000094.04 — Low-Pressure Fuel Signal Out of Range Lowp. 935
Diagnostic Procedurep. 936
+000094.16 — Low-Pressure Fuel Signal Moderately Highp. 941
Diagnostic Procedurep. 942
000094.17 — Low-Pressure Fuel Signal Slightly Lowp. 945
+000094.18 — Low-Pressure Fuel Signal Moderately Lowp. 946
Diagnostic Procedurep. 947
+000097.03 — Water-In-Fuel Signal Out Of Range Highp. 951
Diagnostic Procedurep. 952
+000097.04 — Water-In-Fuel Signal Out Of Range Lowp. 955
Diagnostic Procedurep. 956
+000097.16 — Water-In-Fuel Level Extremely Highp. 960
Diagnostic Procedurep. 961
+000100.01 — Engine Oil Pressure Signal Extremely Lowp. 966
Diagnostic Procedurep. 967
+000100.02 — Engine Oil Pressure is not Zero with Engine Stoppedp. 972
Diagnostic Procedurep. 973
+000100.03 — Engine Oil Pressure Signal Out of Range Highp. 977
Diagnostic Procedurep. 978
+000100.04 — Engine Oil Pressure Signal Out of Range Lowp. 982
Diagnostic Procedurep. 983
000100.18 — Engine Oil Pressure Signal Moderately Lowp. 988
+000101.00 — Engine Crankcase Pressure Extremely Highp. 989
Diagnostic Procedurep. 990
+000101.03 — Engine Crankcase Pressure Signal Out of Range Highp. 994
Diagnostic Procedurep. 995
+000101.04 — Engine Crankcase Pressure Signal Out of Range Lowp. 999
Diagnostic Procedurep. 1000
000101.16 — Engine Crankcase Pressure Moderately Highp. 1004
+000102.03 — Manifold Air Pressure Signal Out of Range Highp. 1005
Diagnostic Procedurep. 1006
+000102.04 — Manifold Air Pressure Signal Out of Range Lowp. 1010
Diagnostic Procedurep. 1011
+000102.07 — Manifold Air Pressure Signal In Range Invalidp. 1016
Diagnostic Procedurep. 1017
+000103.00 — VGT Speed Signal Extremely Highp. 1022
Diagnostic Procedurep. 1023
+000103.02 — VGT Speed Signal Invalidp. 1026
Diagnostic Procedurep. 1027
+000103.05 — VGT Speed Circuit Has High Resistancep. 1031
Diagnostic Procedurep. 1032
+000105.00 — Manifold Air Temperature Signal Extremely Highp. 1036
Diagnostic Procedurep. 1037
+000105.03 — Manifold Air Temperature Signal Out of Range Highp. 1041
Diagnostic Procedurep. 1042
+000105.04 — Manifold Air Temperature Signal Out of Range Lowp. 1046
Diagnostic Procedurep. 1047
000105.15 — Manifold Air Temperature Signal Slightly Highp. 1051
000105.16 — Manifold Air Temperature Signal Moderately Highp. 1052
+000107.00 — Air Filter Pressure Differential Extremely Highp. 1053
Diagnostic Procedurep. 1054
000107.15 — Air Filter Pressure Differential Slightly Highp. 1057
000107.16 — Air Filter Pressure Differential Moderately Highp. 1058
+000108.02 — Barometric Pressure Signal Invalidp. 1059
Diagnostic Procedurep. 1059
+000108.07 — Barometric Pressure Signal Mismatchp. 1061
Diagnostic Procedurep. 1061
+000109.01 — Engine Coolant Pressure Signal Extremely Lowp. 1063
Diagnostic Procedurep. 1064
+000109.03 — Engine Coolant Pressure Signal Out of Range Highp. 1068
Diagnostic Procedurep. 1069
+000109.04 — Engine Coolant Pressure Signal Out of Range Lowp. 1073
Diagnostic Procedurep. 1074
000109.17 — Engine Coolant Pressure Signal Slightly Lowp. 1079
000109.18 — Engine Coolant Pressure Signal Moderately Lowp. 1080
000109.31 — Engine Coolant Pressure Signal Faultp. 1081
+000110.00 — Engine Coolant Temperature Signal Extremely Highp. 1082
Diagnostic Procedurep. 1083
+000110.03 — Engine Coolant Temperature Signal Out of Range Highp. 1088
Diagnostic Procedurep. 1089
+000110.04 — Engine Coolant Temperature Signal Out of Range Lowp. 1093
Diagnostic Procedurep. 1094
000110.15 — Engine Coolant Temperature Signal Slightly Highp. 1098
000110.16 — Engine Coolant Temperature Signal Moderately Highp. 1099
000110.17 — Engine Coolant Temperature Signal Slightly Lowp. 1100
+000111.01 — Engine Coolant Level Alarm Switch Activated at High Coolant Temperaturep. 1101
Diagnostic Procedurep. 1102
+000111.07 — Engine Coolant Level Switch Mismatchp. 1105
Diagnostic Procedurep. 1106
+000111.17 — Engine Coolant Level Information Switch Activatedp. 1111
Diagnostic Procedurep. 1112
000111.18 — Engine Coolant Level Alarm Switch Activated at Moderate Coolant Temperaturep. 1116
+000157.01 — Fuel Rail Pressure Signal Extremely Lowp. 1117
Diagnostic Procedurep. 1118
+000157.03 — Fuel Rail Pressure Signal Out of Range Highp. 1121
Diagnostic Procedurep. 1122
+000157.04 — Fuel Rail Pressure Signal Out of Range Lowp. 1126
Diagnostic Procedurep. 1127
+000157.16 — Fuel Rail Pressure Signal Moderately Highp. 1131
Diagnostic Procedurep. 1132
+000157.17 — Fuel Rail Pressure Signal Slightly Lowp. 1134
Diagnostic Procedurep. 1135
000157.18 — Fuel Rail Pressure Signal Moderately Lowp. 1138
+000158.12 — ECU Power Down Errorp. 1139
Diagnostic Procedurep. 1139
000160.02 — Primary Shaft Speed Invalidp. 1141
+000168.01 — Unswitched Battery Voltage Extremely Lowp. 1142
Diagnostic Procedurep. 1143
+000168.16 — Unswitched Battery Voltage Moderately Highp. 1151
Diagnostic Procedurep. 1152
000168.18 — Unswitched Battery Voltage Moderately Lowp. 1156
+000174.00 — Fuel Temperature Signal Extremely Highp. 1157
Diagnostic Procedurep. 1158
+000174.03 — Fuel Temperature Signal Out Of Range Highp. 1162
Diagnostic Procedurep. 1163
+000174.04 — Fuel Temperature Signal Out Of Range Lowp. 1167
Diagnostic Procedurep. 1168
000174.16 — Fuel Temperature Signal Moderately Highp. 1172
000189.31 — Engine Speed Derate Condition Existsp. 1173
+000190.00 — Engine Speed Extremely Highp. 1174
Diagnostic Procedurep. 1174
000190.16 — Engine Speed Moderately Highp. 1175
+DTC SPN – 000200—000699p. 1177
000237.02 — VIN Security Data Invalidp. 1177
000237.13 — VIN Option Code Security Data Conflictp. 1178
000237.31 — VIN Security Data Missingp. 1179
+000412.00 — EGR Temperature Signal Extremely Highp. 1180
Diagnostic Procedurep. 1181
+000412.03 — EGR Temperature Signal Out of Range Highp. 1185
Diagnostic Procedurep. 1186
+000412.04 — EGR Temperature Signal Out Of Range Lowp. 1190
Diagnostic Procedurep. 1191
000412.15 — EGR Temperature Signal Slightly Highp. 1195
000412.16 — EGR Temperature Signal Moderately Highp. 1196
+000611.03 — Injector Drive #1 Shorted to Voltage Sourcep. 1197
Diagnostic Procedurep. 1198
+000611.04 — Injector Drive #1 Shorted to Groundp. 1202
Diagnostic Procedurep. 1203
+000612.03 — Injector Drive #2 Shorted to Voltage Sourcep. 1208
Diagnostic Procedurep. 1209
+000612.04 — Injector Drive #2 Shorted to Groundp. 1212
Diagnostic Procedurep. 1213
+000613.03 — Fuel Pressure Control Valve Drive Shorted to Voltage Sourcep. 1218
Diagnostic Procedurep. 1219
+000613.04 — Fuel Pressure Control Valve Drive Shorted to Groundp. 1224
Diagnostic Procedurep. 1225
+000613.31 — Fuel Pressure Control Valve Drive Faultp. 1229
Diagnostic Procedurep. 1229
+000629.12 — ECU EEPROM Errorp. 1230
Diagnostic Procedurep. 1230
+000629.13 — ECU Boot Block Errorp. 1232
000629.13 — ECU Boot Block Error Diagnostic Procedurep. 1232
+000636.02 — Camshaft Position Signal Invalidp. 1233
Diagnostic Procedurep. 1234
+000636.05 — Camshaft Position Circuit Has High Resistancep. 1237
Diagnostic Procedurep. 1238
+000636.06 — Camshaft Position Circuit Has Low Resistancep. 1242
Diagnostic Procedurep. 1243
+000636.08 — Camshaft Position Signal Missingp. 1248
Diagnostic Procedurep. 1249
+000636.10 — Camshaft Position Signal Rate of Change Abnormalp. 1252
Diagnostic Procedurep. 1253
+000637.02 — Crankshaft Position Signal Invalidp. 1258
Diagnostic Procedurep. 1259
+000637.05 — Crankshaft Position Circuit Has High Resistancep. 1262
Diagnostic Procedurep. 1263
+000637.06 — Crankshaft Position Circuit Has Low Resistancep. 1267
Diagnostic Procedurep. 1268
+000637.07 — Crankshaft Position and Camshaft Position Signals Out of Syncp. 1273
Diagnostic Procedurep. 1274
+000637.08 — Crankshaft Position Signal Missingp. 1278
Diagnostic Procedurep. 1279
+000637.10 — Crankshaft Position Signal Rate of Change Abnormalp. 1282
Diagnostic Procedurep. 1283
000640.11 — External Engine Protection Activatedp. 1288
000640.31 — External Derate Activatedp. 1289
+000641.00 — VGT Actuator Temperature Extremely Highp. 1290
Diagnostic Procedurep. 1291
+000641.05 — VGT Actuator Drive Circuit Faultp. 1294
Diagnostic Procedurep. 1295
+000641.06 — VGT Actuator Drive Circuit Has Low Resistancep. 1298
Diagnostic Procedurep. 1299
+000641.07 — VGT Actuator Learn Errorp. 1302
Diagnostic Procedurep. 1303
+000641.09 — VGT Actuator Loss of Communicationp. 1306
Diagnostic Procedurep. 1307
+000641.12 — VGT Actuator Internal Errorp. 1311
Diagnostic Procedurep. 1311
+000641.13 — VGT Actuator Calibration Errorp. 1312
Diagnostic Procedurep. 1312
000641.16 — VGT Actuator Temperature Moderately Highp. 1314
+000641.31 — VGT Actuator Supply Voltage Faultp. 1315
Diagnostic Procedurep. 1316
+000647.05 — Engine Fan Drive Circuit Has High Resistancep. 1320
Diagnostic Procedurep. 1321
+000647.06 — Engine Fan Drive Circuit Has Low Resistancep. 1324
Diagnostic Procedurep. 1325
000647.07 — Engine Fan Drive Decrease Circuit Has High Resistancep. 1329
+000651.02 — Injector #1 Part Number Data Invalidp. 1330
Diagnostic Procedurep. 1330
+000651.05 — Injector #1 Circuit Has High Resistancep. 1332
Diagnostic Procedurep. 1333
+000651.06 — Injector #1 Circuit Has Low Resistancep. 1338
Diagnostic Procedurep. 1339
+000651.13 — Injector #1 Calibration Faultp. 1344
Diagnostic Procedurep. 1344
+000651.18 — Injector #1 Not Respondingp. 1344
Diagnostic Procedurep. 1345
+000652.02 — Injector #2 Part Number Data Invalidp. 1346
Diagnostic Procedurep. 1346
+000652.05 — Injector #2 Circuit Has High Resistancep. 1348
Diagnostic Procedurep. 1349
+000652.06 — Injector #2 Circuit Has Low Resistancep. 1354
Diagnostic Procedurep. 1355
+000652.13 — Injector #2 Calibration Faultp. 1360
Diagnostic Procedurep. 1360
+000652.18 — Injector #2 Not Respondingp. 1360
Diagnostic Procedurep. 1361
+000653.02 — Injector #3 Part Number Data Invalidp. 1362
Diagnostic Procedurep. 1362
+000653.05 — Injector #3 Circuit Has High Resistancep. 1364
Diagnostic Procedurep. 1365
+000653.06 — Injector #3 Circuit Has Low Resistancep. 1370
Diagnostic Procedurep. 1371
+000653.13 — Injector #3 Calibration Faultp. 1376
Diagnostic Procedurep. 1376
+000653.18 — Injector #3 Not Respondingp. 1376
Diagnostic Procedurep. 1377
+000654.02 — Injector #4 Part Number Data Invalidp. 1378
Diagnostic Procedurep. 1378
+000654.05 — Injector #4 Circuit Has High Resistancep. 1380
Diagnostic Procedurep. 1381
+000654.06 — Injector #4 Circuit Has Low Resistancep. 1386
Diagnostic Procedurep. 1387
+000654.13 — Injector #4 Calibration Faultp. 1392
Diagnostic Procedurep. 1392
+000654.18 — Injector #4 Not Respondingp. 1392
Diagnostic Procedurep. 1393
+000655.02 — Injector #5 Part Number Data Invalidp. 1394
Diagnostic Procedurep. 1394
+000655.05 — Injector #5 Circuit Has High Resistancep. 1396
Diagnostic Procedurep. 1397
+000655.06 — Injector #5 Circuit Has Low Resistancep. 1402
Diagnostic Procedurep. 1403
+000655.13 — Injector #5 Calibration Faultp. 1408
Diagnostic Procedurep. 1408
+000655.18 — Injector #5 Not Respondingp. 1408
Diagnostic Procedurep. 1409
+000656.02 — Injector #6 Part Number Data Invalidp. 1410
Diagnostic Procedurep. 1410
+000656.05 — Injector #6 Circuit Has High Resistancep. 1412
Diagnostic Procedurep. 1413
+000656.06 — Injector #6 Circuit Has Low Resistancep. 1418
Diagnostic Procedurep. 1419
+000656.13 — Injector #6 Calibration Faultp. 1424
Diagnostic Procedurep. 1424
+000656.18 — Injector #6 Not Respondingp. 1424
Diagnostic Procedurep. 1425
+000676.05 — Cold Start Aid Drive Circuit has High Resistancep. 1426
Diagnostic Procedurep. 1427
+000676.06 — Cold Start Aid Drive Circuit Has Low Resistancep. 1430
Diagnostic Procedurep. 1431
+000676.14 — Cold Start Aid Relay Signal Not Received When Expectedp. 1434
Diagnostic Procedurep. 1435
+000676.31 — Cold Start Aid Signal Received When Not Expectedp. 1438
Diagnostic Procedurep. 1439
000695.19 — Unapproved Engine Speed Requestp. 1442
+DTC SPN – 000700—001999p. 1443
000876.05 — A/C System Drive Circuit Has High Resistancep. 1443
000876.06 — A/C System Drive Circuit Has Low Resistancep. 1444
+000970.31 — External Shutdown Commandedp. 1444
Diagnostic Procedurep. 1445
+000971.31 — External Derate Commandedp. 1447
Diagnostic Procedurep. 1448
+000974.03 — Remote Analog Throttle Signal Out of Range Highp. 1451
Diagnostic Procedurep. 1452
+000974.04 — Remote Analog Throttle Signal Out of Range Lowp. 1456
Diagnostic Procedurep. 1457
001069.31 — Calculated Tire Size Is Out Of Rangep. 1462
+001075.02 — Low-Pressure Fuel Pump Data Erraticp. 1463
Diagnostic Procedurep. 1464
+001075.04 — Low-Pressure Fuel Pump Supply Voltage Lowp. 1466
Diagnostic Procedurep. 1467
+001075.06 — Low-Pressure Fuel Pump Circuit Has Low Resistancep. 1469
Diagnostic Procedurep. 1470
+001075.09 — Low-Pressure Fuel Pump Loss of Communicationp. 1474
Diagnostic Procedurep. 1475
001075.15 — Low-Pressure Fuel Pump Temperature Slightly Highp. 1479
+001136.00 — ECU Temperature Signal Extremely Highp. 1480
Diagnostic Procedurep. 1480
+001136.02 — ECU Temperature Signal Invalidp. 1483
Diagnostic Procedurep. 1483
001136.16 — ECU Temperature Signal Moderately Highp. 1484
+001172.12 — Intake Air Temperature Errorp. 1485
Diagnostic Procedurep. 1485
+001176.07 — Intake Air Pressure Mismatchp. 1485
Diagnostic Procedurep. 1486
+001176.12 — Intake Air Pressure Errorp. 1487
Diagnostic Procedurep. 1487
+001180.00 — Calculated VGT Turbine Inlet Temperature Extremely Highp. 1488
Diagnostic Procedurep. 1489
001180.16 — Calculated VGT Turbine Inlet Temperature Moderately Highp. 1493
+001209.03 — Exhaust Manifold Pressure Signal Out of Range Highp. 1494
Diagnostic Procedurep. 1495
+001209.04 — Exhaust Manifold Pressure Signal Out of Range Lowp. 1499
Diagnostic Procedurep. 1500
+001209.07 — Exhaust Manifold Pressure Mismatchp. 1504
Diagnostic Procedurep. 1505
+001321.05 — Engine Starter Solenoid Lockout Relay Circuit Has High Resistancep. 1509
Diagnostic Procedurep. 1510
+001321.06 — Engine Starter Solenoid Lockout Relay Circuit Has Low Resistancep. 1513
Diagnostic Procedurep. 1514
+001321.16 — Engine Starter Engaged for Too Longp. 1516
Diagnostic Procedurep. 1516
+001347.05 — Fuel Pressure Control Valve #1 Circuit Has High Resistancep. 1518
Diagnostic Procedurep. 1519
+001347.06 — Fuel Pressure Control Valve #1 Circuit Has Low Resistancep. 1522
Diagnostic Procedurep. 1523
+001348.05 — Fuel Pressure Control Valve #2 Circuit Has High Resistancep. 1526
Diagnostic Procedurep. 1527
+001348.06 — Fuel Pressure Control Valve #2 Circuit Has Low Resistancep. 1530
Diagnostic Procedurep. 1531
001569.31 — Engine Power Derate Condition Existsp. 1534
+001639.00 — Fan Speed Signal Extremely Highp. 1535
Diagnostic Procedurep. 1536
+001639.01 — Fan Speed Signal Extremely Lowp. 1540
Diagnostic Procedurep. 1541
001639.18 — Fan Speed Signal Moderately Lowp. 1545
001761.01 — DEF Tank Fluid Level Signal Extremely Lowp. 1546
+001761.03 — DEF Tank Fluid Level Signal Out of Range Highp. 1547
Diagnostic Procedurep. 1548
+001761.04 — DEF Tank Fluid Level Signal Out of Range Lowp. 1552
Diagnostic Procedurep. 1553
+001761.17 — DEF Tank Fluid Level Signal Slightly Lowp. 1558
Diagnostic Procedurep. 1559
001761.18 — DEF Tank Fluid Level Signal Moderately Lowp. 1564
+DTC SPN – 002000—002299p. 1565
002002.09 — No CAN Message Received From Source Address 2p. 1565
002003.09 — No CAN Message Received From Source Address 3p. 1565
002003.14 — Incorrect CAN Message Received From Source Address 3p. 1565
002003.19 — Communication Error with Source Address 3p. 1565
002004.09 — No CAN Message Received From Source Address 4p. 1565
002005.09 — No CAN Message Received From Source Address 5p. 1565
002006.09 — No CAN Message Received From Source Address 6p. 1565
002006.14 — Incorrect CAN Message Received From Source Address 6p. 1566
002006.19 — Communication Error with Source Address 6p. 1566
002007.09 — No CAN Message Received From Source Address 7p. 1566
002008.09 — No CAN Message Received From Source Address 8p. 1566
002009.09 — No CAN Message Received From Source Address 9p. 1566
002010.09 — No CAN Message Received From Source Address 10p. 1566
002011.09 — No CAN Message Received From Source Address 11p. 1566
002012.09 — No CAN Message Received From Source Address 12p. 1567
002013.09 — No CAN Message Received From Source Address 13p. 1567
002014.09 — No CAN Message Received From Source Address 14p. 1567
002015.09 — No CAN Message Received From Source Address 15p. 1567
002016.09 — No CAN Message Received From Source Address 16p. 1567
002017.09 — No CAN Message Received From Source Address 17p. 1567
002018.09 — No CAN Message Received From Source Address 18p. 1567
002019.09 — No CAN Message Received From Source Address 19p. 1568
002020.09 — No CAN Message Received From Source Address 20p. 1568
002021.09 — No CAN Message Received From Source Address 21p. 1568
002022.09 — No CAN Message Received From Source Address 22p. 1568
002023.09 — No CAN Message Received From Source Address 23p. 1568
002024.09 — No CAN Message Received From Source Address 24p. 1568
002025.09 — No CAN Message Received From Source Address 25p. 1568
002025.14 — Incorrect CAN Message Received From Source Address 25p. 1569
002025.19 — Communication Error with Source Address 25p. 1569
002026.09 — No CAN Message Received From Source Address 26p. 1569
002027.09 — No CAN Message Received From Source Address 27p. 1569
002028.09 — No CAN Message Received From Source Address 28p. 1569
002029.09 — No CAN Message Received From Source Address 29p. 1569
002030.09 — No CAN Message Received From Source Address 30p. 1569
002030.14 — Incorrect CAN Message Received From Source Address 30p. 1570
002030.19 — Communication Error with Source Address 30p. 1570
002031.09 — No CAN Message Received From Source Address 31p. 1570
002032.09 — No CAN Message Received From Source Address 32p. 1570
002033.09 — No CAN Message Received From Source Address 33p. 1570
002033.14 — Incorrect CAN Message Received From Source Address 33p. 1570
002033.19 — Communication Error with Source Address 33p. 1570
002034.09 — No CAN Message Received From Source Address 34p. 1571
002035.09 — No CAN Message Received From Source Address 35p. 1571
002036.09 — No CAN Message Received From Source Address 36p. 1571
002037.09 — No CAN Message Received From Source Address 37p. 1571
002038.09 — No CAN Message Received From Source Address 38p. 1571
002039.09 — No CAN Message Received From Source Address 39p. 1571
002040.09 — No CAN Message Received From Source Address 40p. 1571
002040.14 — Incorrect CAN Message Received From Source Address 40p. 1572
002040.19 — Communication Error with Source Address 40p. 1572
002041.09 — No CAN Message Received From Source Address 41p. 1572
002042.09 — No CAN Message Received From Source Address 42p. 1572
002043.09 — No CAN Message Received From Source Address 43p. 1572
002044.09 — No CAN Message Received From Source Address 44p. 1572
002045.09 — No CAN Message Received From Source Address 45p. 1572
002046.09 — No CAN Message Received From Source Address 46p. 1573
002047.09 — No CAN Message Received From Source Address 47p. 1573
002048.09 — No CAN Message Received From Source Address 48p. 1573
002049.09 — No CAN Message Received From Source Address 49p. 1573
002049.14 — Incorrect CAN Message Received From Source Address 49p. 1573
002049.19 — Communication Error with Source Address 49p. 1573
002050.09 — No CAN Message Received From Source Address 50p. 1573
002051.09 — No CAN Message Received From Source Address 51p. 1574
002052.09 — No CAN Message Received From Source Address 52p. 1574
002053.09 — No CAN Message Received From Source Address 53p. 1574
002054.09 — No CAN Message Received From Source Address 54p. 1574
002055.09 — No CAN Message Received From Source Address 55p. 1574
002056.09 — No CAN Message Received From Source Address 56p. 1574
002057.09 — No CAN Message Received From Source Address 57p. 1574
002058.09 — No CAN Message Received From Source Address 58p. 1575
002059.09 — No CAN Message Received From Source Address 59p. 1575
002060.09 — No CAN Message Received From Source Address 60p. 1575
002061.09 — No CAN Message Received From Source Address 61p. 1575
002062.09 — No CAN Message Received From Source Address 62p. 1575
002063.09 — No CAN Message Received From Source Address 63p. 1575
002064.09 — No CAN Message Received From Source Address 64p. 1575
002065.09 — No CAN Message Received From Source Address 65p. 1576
002066.09 — No CAN Message Received From Source Address 66p. 1576
002067.09 — No CAN Message Received From Source Address 67p. 1576
002068.09 — No CAN Message Received From Source Address 68p. 1576
002069.09 — No CAN Message Received From Source Address 69p. 1576
002070.09 — No CAN Message Received From Source Address 70p. 1576
002071.09 — No CAN Message Received From Source Address 71p. 1576
002071.14 — Incorrect CAN Message Received From Source Address 71p. 1577
002071.19 — Communication Error with Source Address 71p. 1577
002072.09 — No CAN Message Received From Source Address 72p. 1577
002073.09 — No CAN Message Received From Source Address 73p. 1577
002074.09 — No CAN Message Received From Source Address 74p. 1577
002075.09 — No CAN Message Received From Source Address 75p. 1577
002076.09 — No CAN Message Received From Source Address 76p. 1577
002077.09 — No CAN Message Received From Source Address 77p. 1578
002078.09 — No CAN Message Received From Source Address 78p. 1578
002079.09 — No CAN Message Received From Source Address 79p. 1578
002080.09 — No CAN Message Received From Source Address 80p. 1578
002081.09 — No CAN Message Received From Source Address 81p. 1578
002082.09 — No CAN Message Received From Source Address 82p. 1578
002083.09 — No CAN Message Received From Source Address 83p. 1578
002084.09 — No CAN Message Received From Source Address 84p. 1579
002085.09 — No CAN Message Received From Source Address 85p. 1579
002086.09 — No CAN Message Received From Source Address 86p. 1579
002087.09 — No CAN Message Received From Source Address 87p. 1579
002088.09 — No CAN Message Received From Source Address 88p. 1579
002089.09 — No CAN Message Received From Source Address 89p. 1579
002090.09 — No CAN Message Received From Source Address 90p. 1579
002091.09 — No CAN Message Received From Source Address 91p. 1580
002092.09 — No CAN Message Received From Source Address 92p. 1580
002093.09 — No CAN Message Received From Source Address 93p. 1580
002094.09 — No CAN Message Received From Source Address 94p. 1580
002095.09 — No CAN Message Received From Source Address 95p. 1580
002096.09 — No CAN Message Received From Source Address 96p. 1580
002097.09 — No CAN Message Received From Source Address 97p. 1580
002098.09 — No CAN Message Received From Source Address 98p. 1581
002099.09 — No CAN Message Received From Source Address 99p. 1581
002100.09 — No CAN Message Received From Source Address 100p. 1581
002101.09 — No CAN Message Received From Source Address 101p. 1581
002102.09 — No CAN Message Received From Source Address 102p. 1581
002103.09 — No CAN Message Received From Source Address 103p. 1581
002104.09 — No CAN Message Received From Source Address 104p. 1581
002105.09 — No CAN Message Received From Source Address 105p. 1582
002106.09 — No CAN Message Received From Source Address 106p. 1582
002107.09 — No CAN Message Received From Source Address 107p. 1582
002108.09 — No CAN Message Received From Source Address 108p. 1582
002109.09 — No CAN Message Received From Source Address 109p. 1582
002110.09 — No CAN Message Received From Source Address 110p. 1582
002111.09 — No CAN Message Received From Source Address 111p. 1582
002112.09 — No CAN Message Received From Source Address 112p. 1583
002113.09 — No CAN Message Received From Source Address 113p. 1583
002114.09 — No CAN Message Received From Source Address 114p. 1583
002115.09 — No CAN Message Received From Source Address 115p. 1583
002116.09 — No CAN Message Received From Source Address 116p. 1583
002117.09 — No CAN Message Received From Source Address 117p. 1583
002118.09 — No CAN Message Received From Source Address 118p. 1583
002119.09 — No CAN Message Received From Source Address 119p. 1584
002120.09 — No CAN Message Received From Source Address 120p. 1584
002121.09 — No CAN Message Received From Source Address 121p. 1584
002122.09 — No CAN Message Received From Source Address 122p. 1584
002123.09 — No CAN Message Received From Source Address 123p. 1584
002124.09 — No CAN Message Received From Source Address 124p. 1584
002125.09 — No CAN Message Received From Source Address 125p. 1584
002126.09 — No CAN Message Received From Source Address 126p. 1585
002127.09 — No CAN Message Received From Source Address 127p. 1585
002128.09 — No CAN Message Received From Source Address 128p. 1585
002129.09 — No CAN Message Received From Source Address 129p. 1585
002130.09 — No CAN Message Received From Source Address 130p. 1585
002131.09 — No CAN Message Received From Source Address 131p. 1585
002132.09 — No CAN Message Received From Source Address 132p. 1585
002133.09 — No CAN Message Received From Source Address 133p. 1586
002134.09 — No CAN Message Received From Source Address 134p. 1586
002135.09 — No CAN Message Received From Source Address 135p. 1586
002136.09 — No CAN Message Received From Source Address 136p. 1586
002137.09 — No CAN Message Received From Source Address 137p. 1586
002138.09 — No CAN Message Received From Source Address 138p. 1586
002139.09 — No CAN Message Received From Source Address 139p. 1586
002140.09 — No CAN Message Received From Source Address 140p. 1587
002141.09 — No CAN Message Received From Source Address 141p. 1587
002142.09 — No CAN Message Received From Source Address 142p. 1587
002143.09 — No CAN Message Received From Source Address 143p. 1587
002144.09 — No CAN Message Received From Source Address 144p. 1587
002145.09 — No CAN Message Received From Source Address 145p. 1587
002146.09 — No CAN Message Received From Source Address 146p. 1587
002147.09 — No CAN Message Received From Source Address 147p. 1588
002148.09 — No CAN Message Received From Source Address 148p. 1588
002149.09 — No CAN Message Received From Source Address 149p. 1588
002150.09 — No CAN Message Received From Source Address 150p. 1588
002151.09 — No CAN Message Received From Source Address 151p. 1588
002152.09 — No CAN Message Received From Source Address 152p. 1588
002153.09 — No CAN Message Received From Source Address 153p. 1588
002154.09 — No CAN Message Received From Source Address 154p. 1589
002155.09 — No CAN Message Received From Source Address 155p. 1589
002156.09 — No CAN Message Received From Source Address 156p. 1589
002157.09 — No CAN Message Received From Source Address 157p. 1589
002158.09 — No CAN Message Received From Source Address 158p. 1589
002159.09 — No CAN Message Received From Source Address 159p. 1589
002160.09 — No CAN Message Received From Source Address 160p. 1589
002161.09 — No CAN Message Received From Source Address 161p. 1590
002162.09 — No CAN Message Received From Source Address 162p. 1590
002163.09 — No CAN Message Received From Source Address 163p. 1590
002164.09 — No CAN Message Received From Source Address 164p. 1590
002165.09 — No CAN Message Received From Source Address 165p. 1590
002166.09 — No CAN Message Received From Source Address 166p. 1590
002167.09 — No CAN Message Received From Source Address 167p. 1590
002168.09 — No CAN Message Received From Source Address 168p. 1591
002169.09 — No CAN Message Received From Source Address 169p. 1591
002170.09 — No CAN Message Received From Source Address 170p. 1591
002171.09 — No CAN Message Received From Source Address 171p. 1591
002172.09 — No CAN Message Received From Source Address 172p. 1591
002173.09 — No CAN Message Received From Source Address 173p. 1591
002174.09 — No CAN Message Received From Source Address 174p. 1591
002175.09 — No CAN Message Received From Source Address 175p. 1592
002176.09 — No CAN Message Received From Source Address 176p. 1592
002177.09 — No CAN Message Received From Source Address 177p. 1592
002178.09 — No CAN Message Received From Source Address 178p. 1592
002179.09 — No CAN Message Received From Source Address 179p. 1592
002180.09 — No CAN Message Received From Source Address 180p. 1592
002181.09 — No CAN Message Received From Source Address 181p. 1592
002182.09 — No CAN Message Received From Source Address 182p. 1593
002183.09 — No CAN Message Received From Source Address 183p. 1593
002184.09 — No CAN Message Received From Source Address 184p. 1593
002185.09 — No CAN Message Received From Source Address 185p. 1593
002186.09 — No CAN Message Received From Source Address 186p. 1593
002187.09 — No CAN Message Received From Source Address 187p. 1593
002188.09 — No CAN Message Received From Source Address 188p. 1593
002189.09 — No CAN Message Received From Source Address 189p. 1594
002190.09 — No CAN Message Received From Source Address 190p. 1594
002191.09 — No CAN Message Received From Source Address 191p. 1594
002192.09 — No CAN Message Received From Source Address 192p. 1594
002193.09 — No CAN Message Received From Source Address 193p. 1594
002194.09 — No CAN Message Received From Source Address 194p. 1594
002195.09 — No CAN Message Received From Source Address 195p. 1594
002196.09 — No CAN Message Received From Source Address 196p. 1595
002197.09 — No CAN Message Received From Source Address 197p. 1595
002198.09 — No CAN Message Received From Source Address 198p. 1595
002199.09 — No CAN Message Received From Source Address 199p. 1595
002200.09 — No CAN Message Received From Source Address 200p. 1595
002201.09 — No CAN Message Received From Source Address 201p. 1595
002202.09 — No CAN Message Received From Source Address 202p. 1595
002203.09 — No CAN Message Received From Source Address 203p. 1596
002204.09 — No CAN Message Received From Source Address 204p. 1596
002205.09 — No CAN Message Received From Source Address 205p. 1596
002206.09 — No CAN Message Received From Source Address 206p. 1596
002207.09 — No CAN Message Received From Source Address 207p. 1596
002208.09 — No CAN Message Received From Source Address 208p. 1596
002209.09 — No CAN Message Received From Source Address 209p. 1596
002210.09 — No CAN Message Received From Source Address 210p. 1597
002211.09 — No CAN Message Received From Source Address 211p. 1597
002212.09 — No CAN Message Received From Source Address 212p. 1597
002213.09 — No CAN Message Received From Source Address 213p. 1597
002214.09 — No CAN Message Received From Source Address 214p. 1597
002215.09 — No CAN Message Received From Source Address 215p. 1597
002216.09 — No CAN Message Received From Source Address 216p. 1597
002217.09 — No CAN Message Received From Source Address 217p. 1598
002218.09 — No CAN Message Received From Source Address 218p. 1598
002219.09 — No CAN Message Received From Source Address 219p. 1598
002220.09 — No CAN Message Received From Source Address 220p. 1598
002221.09 — No CAN Message Received From Source Address 221p. 1598
002222.09 — No CAN Message Received From Source Address 222p. 1598
002223.09 — No CAN Message Received From Source Address 223p. 1598
002224.09 — No CAN Message Received From Source Address 224p. 1599
002225.09 — No CAN Message Received From Source Address 225p. 1599
002226.09 — No CAN Message Received From Source Address 226p. 1599
002227.09 — No CAN Message Received From Source Address 227p. 1599
002228.09 — No CAN Message Received From Source Address 228p. 1599
002228.14 — Incorrect CAN Message Received From Source Address 228p. 1599
002228.19 — Communication Error with Source Address 228p. 1599
002229.09 — No CAN Message Received From Source Address 229p. 1600
002230.09 — No CAN Message Received From Source Address 230p. 1600
002231.09 — No CAN Message Received From Source Address 231p. 1600
002232.09 — No CAN Message Received From Source Address 232p. 1600
002233.09 — No CAN Message Received From Source Address 233p. 1600
002234.09 — No CAN Message Received From Source Address 234p. 1600
002235.09 — No CAN Message Received From Source Address 235p. 1600
002236.09 — No CAN Message Received From Source Address 236p. 1601
002237.09 — No CAN Message Received From Source Address 237p. 1601
002238.09 — No CAN Message Received From Source Address 238p. 1601
002239.09 — No CAN Message Received From Source Address 239p. 1601
002240.09 — No CAN Message Received From Source Address 240p. 1601
002241.09 — No CAN Message Received From Source Address 241p. 1601
002242.09 — No CAN Message Received From Source Address 242p. 1601
002243.09 — No CAN Message Received From Source Address 243p. 1602
002244.09 — No CAN Message Received From Source Address 244p. 1602
002245.09 — No CAN Message Received From Source Address 245p. 1602
002246.09 — No CAN Message Received From Source Address 246p. 1602
002247.09 — No CAN Message Received From Source Address 247p. 1602
002248.09 — No CAN Message Received From Source Address 248p. 1602
002249.09 — No CAN Message Received From Source Address 249p. 1602
002250.09 — No CAN Message Received From Source Address 250p. 1603
002251.09 — No CAN Message Received From Source Address 251p. 1603
002252.09 — No CAN Message Received From Source Address 252p. 1603
002253.09 — No CAN Message Received From Source Address 253p. 1603
+DTC SPN – 002300—002999p. 1605
+002629.03 — Fixed Turbocharger Compressor Outlet Temperature Signal Out Of Range Highp. 1605
Diagnostic Procedurep. 1606
+002629.04 — Fixed Turbocharger Compressor Outlet Temperature Signal Out Of Range Lowp. 1610
Diagnostic Procedurep. 1611
+002630.00 — Charge Air Cooler Outlet Temperature Signal Extremely Highp. 1615
Diagnostic Procedurep. 1616
+002630.03 — Charge Air Cooler Outlet Temperature Signal Out Of Range Highp. 1620
Diagnostic Procedurep. 1621
+002630.04 — Charge Air Cooler Outlet Temperature Signal Out Of Range Lowp. 1625
Diagnostic Procedurep. 1626
002630.15 — Charge Air Cooler Outlet Temperature Signal Slightly Highp. 1630
002630.16 — Charge Air Cooler Outlet Temperature Signal Moderately Highp. 1631
+002659.02 — EGR Calculated Flow Invalidp. 1631
Diagnostic Procedurep. 1632
+002659.03 — EGR Flow Signal Out of Range Highp. 1637
Diagnostic Procedurep. 1638
+002659.04 — EGR Flow Signal Out of Range Lowp. 1642
Diagnostic Procedurep. 1643
+002659.14 — Calculated EGR Flow Rate Errorp. 1647
Diagnostic Procedurep. 1647
+002659.15 — EGR Flow Signal Slightly Highp. 1648
Diagnostic Procedurep. 1649
+002659.17 — EGR Flow Signal Slightly Lowp. 1652
Diagnostic Procedurep. 1653
+002790.16 — Calculated VGT Compressor Outlet Temperature Moderately Highp. 1657
Diagnostic Procedurep. 1658
+002791.05 — EGR Valve Drive Circuit Faultp. 1667
Diagnostic Procedurep. 1668
+002791.06 — EGR Valve Drive Circuit Has Low Resistancep. 1673
Diagnostic Procedurep. 1674
+002791.07 — EGR Valve Desired and Actual Position Mismatch During a Learnp. 1677
Diagnostic Procedurep. 1678
+002791.13 — EGR Valve Calibration Errorp. 1682
Diagnostic Procedurep. 1682
002795.07 — VGT Vane Desired and Actual Position Mismatchp. 1684
002797.03 — Injector High Voltage Supply #1 Out of Range Highp. 1685
+002797.05 — Injector High Voltage Supply #1 Circuit Has High Resistancep. 1685
Diagnostic Procedurep. 1685
+002797.06 — Injector High Voltage Supply #1 Circuit Has Low Resistancep. 1686
Diagnostic Procedurep. 1686
002798.03 — Injector High Voltage Supply #2 Out of Range Highp. 1688
+002798.05 — Injector High Voltage Supply #2 Circuit Has High Resistancep. 1688
Diagnostic Procedurep. 1688
+002798.06 — Injector High Voltage Supply #2 Circuit Has Low Resistancep. 1689
Diagnostic Procedurep. 1689
+DTC SPN – 003000—003999p. 1691
+003031.03 — DEF Tank Fluid Temperature Signal Out of Range Highp. 1691
Diagnostic Procedurep. 1692
+003031.04 — DEF Tank Fluid Temperature Signal Out of Range Lowp. 1696
Diagnostic Procedurep. 1697
+003216.09 — Aftertreatment Inlet NOx Loss of Communicationp. 1702
Diagnostic Procedurep. 1703
+003216.12 — Aftertreatment Inlet NOx Sensor Faultp. 1708
Diagnostic Procedurep. 1708
+003226.09 — Aftertreatment Outlet NOx Loss of Communicationp. 1709
Diagnostic Procedurep. 1710
+003226.12 — Aftertreatment Outlet NOx Sensor Faultp. 1714
Diagnostic Procedurep. 1714
+003246.00 — DPF Outlet Temperature Extremely Highp. 1715
Diagnostic Procedurep. 1715
+003246.12 — DPF Outlet Temperature Errorp. 1717
Diagnostic Procedurep. 1717
+003251.00 — DPF Differential Pressure Signal Not Respondingp. 1718
Diagnostic Procedurep. 1719
003251.02 — DPF Differential Pressure Signal Invalidp. 1724
+003251.03 — DPF Differential Pressure Signal Out of Range Highp. 1725
Diagnostic Procedurep. 1726
+003251.04 — DPF Differential Pressure Signal Out of Range Lowp. 1730
Diagnostic Procedurep. 1731
+003361.03 — DEF Dosing Injector Signal Out of Range Highp. 1736
Diagnostic Procedurep. 1737
+003361.04 — DEF Dosing Injector Signal Out of Range Lowp. 1740
Diagnostic Procedurep. 1741
+003361.05 — DEF Dosing Injector Circuit Has High Resistancep. 1744
Diagnostic Procedurep. 1745
+003361.06 — DEF Dosing Injector Circuit Has Low Resistancep. 1748
Diagnostic Procedurep. 1749
+003361.07 — DEF Dosing Injector Position Invalidp. 1752
Diagnostic Procedurep. 1752
+003361.31 — DEF Dosing Injector Active Without Injection.p. 1755
Diagnostic Procedurep. 1755
+003464.05 — Air Throttle Actuator Drive Circuit Faultp. 1759
Diagnostic Procedurep. 1760
+003464.06 — Air Throttle Actuator Drive Circuit Has Low Resistancep. 1765
Diagnostic Procedurep. 1766
+003464.07 — Air Throttle Actuator Desired and Actual Position Mismatch During a Learnp. 1768
Diagnostic Procedurep. 1769
+003464.13 — Air Throttle Actuator Calibration Errorp. 1772
Diagnostic Procedurep. 1773
+003509.03 — Sensor Supply #1 Voltage Out of Range Highp. 1775
Diagnostic Procedurep. 1775
+003509.04 — Sensor Supply #1 Voltage Out of Range Lowp. 1780
Diagnostic Procedurep. 1780
+003511.03 — Sensor Supply #3 Voltage Out of Range Highp. 1784
Diagnostic Procedurep. 1785
+003511.04 — Sensor Supply #3 Voltage Out of Range Lowp. 1791
Diagnostic Procedurep. 1792
+003512.03 — Sensor Supply #4 Voltage Out of Range Highp. 1798
Diagnostic Procedurep. 1798
+003512.04 — Sensor Supply #4 Voltage Out of Range Lowp. 1801
Diagnostic Procedurep. 1801
+003513.03 — Sensor Supply #5 Voltage Out of Range Highp. 1805
Diagnostic Procedurep. 1805
+003513.04 — Sensor Supply #5 Voltage Out of Range Lowp. 1808
Diagnostic Procedurep. 1808
+003514.03 — Sensor Supply #6 Voltage Out of Range Highp. 1813
Diagnostic Procedurep. 1814
+003514.04 — Sensor Supply #6 Voltage Out of Range Lowp. 1819
Diagnostic Procedurep. 1820
+003597.01 — Fuel Injector High Voltage Supply Extremely Lowp. 1824
Diagnostic Procedurep. 1825
003711.14 — DOC Inlet Temperature Target Not Reached During ETM With Parasitic Loadingp. 1827
+003711.31 — DOC Inlet Temperature Target Not Reached During ETMp. 1828
Diagnostic Procedurep. 1828
+003719.00 — Calculated Soot Level Extremely Highp. 1830
Diagnostic Procedurep. 1831
+003719.10 — Calculated Soot Loading Rate of Change Abnormalp. 1836
Diagnostic Procedurep. 1837
+003719.13 — Excessive DPF Recovery Attemptsp. 1841
Diagnostic Procedurep. 1841
003719.14 — Calculated Soot Level Most Severep. 1843
003719.15 — Calculated Soot Level Slightly Highp. 1844
003719.16 — Calculated Soot Level Moderately Highp. 1845
003720.15 — Calculated Ash Level Slightly Highp. 1846
+003720.16 — Calculated Ash Level Moderately Highp. 1847
Diagnostic Procedurep. 1847
+003936.00 — Calculated Unintended Combustibles in DPF Extremely Highp. 1848
Diagnostic Procedurep. 1848
003936.15 — Calculated Unintended Combustibles In DPF Slightly Highp. 1850
003936.16 — Calculated Unintended Combustibles In DPF Moderately Highp. 1851
+DTC SPN – 004000—529999p. 1853
+004334.00 — DEF Dosing Unit Pressure Extremely Highp. 1853
Diagnostic Procedurep. 1854
+004334.01 — DEF Dosing Unit Pressure Extremely Lowp. 1860
Diagnostic Procedurep. 1861
+004334.03 — DEF Dosing Unit Pressure Signal Out of Range Highp. 1867
Diagnostic Procedurep. 1868
+004334.04 — DEF Dosing Unit Pressure Signal Out of Range Lowp. 1872
Diagnostic Procedurep. 1873
+004334.11 — DEF Dosing Unit Pressure Signal Faultp. 1877
Diagnostic Procedurep. 1878
+004334.16 — DEF Dosing Unit Pressure Moderately Highp. 1884
Diagnostic Procedurep. 1885
004334.18 — DEF Dosing Unit Pressure Moderately Lowp. 1891
+004334.31 — DEF Dosing Unit Pressure Faultp. 1892
Diagnostic Procedurep. 1893
+004341.05 — DEF Dosing Unit Pressure Line Heater Circuit Has High Resistancep. 1899
Diagnostic Procedurep. 1900
+004341.06 — DEF Dosing Unit Pressure Line Heater Circuit Has Low Resistancep. 1904
Diagnostic Procedurep. 1905
+004343.05 — DEF Dosing Unit Supply Line Heater Circuit Has High Resistancep. 1909
Diagnostic Procedurep. 1910
+004343.06 — DEF Dosing Unit Supply Line Heater Circuit Has Low Resistancep. 1914
Diagnostic Procedurep. 1915
+004345.05 — DEF Dosing Unit Return Line Heater Circuit Has High Resistancep. 1919
Diagnostic Procedurep. 1920
+004345.06 — DEF Dosing Unit Return Line Heater Circuit Has Low Resistancep. 1924
Diagnostic Procedurep. 1925
+004360.12 — SCR Inlet Temperature Errorp. 1929
Diagnostic Procedurep. 1929
+004363.12 — SCR Outlet Temperature Errorp. 1930
Diagnostic Procedurep. 1930
+004364.01 — SCR Catalyst Conversion Efficiency Extremely Lowp. 1931
Diagnostic Procedurep. 1931
+004364.17 — SCR Catalyst Conversion Efficiency Slightly Lowp. 1934
Diagnostic Procedurep. 1934
+004366.05 — DEF Tank Heater Coolant Control Valve Circuit Has High Resistancep. 1935
Diagnostic Procedurep. 1936
+004366.06 — DEF Tank Heater Coolant Control Valve Circuit Has Low Resistancep. 1940
Diagnostic Procedurep. 1941
+004366.16 — DEF Tank Coolant Control Valve is Stuck Openp. 1945
Diagnostic Procedurep. 1945
+004366.18 — DEF Tank Coolant Control Valve is Stuck Closedp. 1946
Diagnostic Procedurep. 1946
+004376.05 — DEF Dosing Unit Reversing Valve Circuit Has High Resistancep. 1948
Diagnostic Procedurep. 1949
+004376.06 — DEF Dosing Unit Reversing Valve Circuit Has Low Resistancep. 1953
Diagnostic Procedurep. 1954
+004376.14 — DEF Dosing System Shutdown Faultp. 1958
Diagnostic Procedurep. 1959
+004490.12 — Intake Air Humidity Errorp. 1965
Diagnostic Procedurep. 1965
+004765.00 — DOC Inlet Temperature Extremely Highp. 1966
Diagnostic Procedurep. 1966
+004765.12 — DOC Inlet Temperature Errorp. 1968
Diagnostic Procedurep. 1968
+004766.12 — DOC Outlet Temperature Errorp. 1969
Diagnostic Procedurep. 1969
004766.15 — DOC Outlet Temperature Slightly Highp. 1970
+004766.16 — DOC Outlet Temperature Moderately Highp. 1971
Diagnostic Procedurep. 1971
004766.17 — DOC Outlet Temperature Slightly Lowp. 1973
+004766.18 — DOC Outlet Temperature Moderately Lowp. 1974
Diagnostic Procedurep. 1974
+004795.13 — Exhaust Filter Calibration Faultp. 1976
Diagnostic Procedurep. 1976
+004795.31 — DPF Missingp. 1978
Diagnostic Procedurep. 1979
+005018.00 — Calculated Unintended Combustibles in DOC Extremely Highp. 1983
Diagnostic Procedurep. 1983
005018.15 — Calculated Unintended Combustibles In DOC Slightly Highp. 1985
005018.16 — Calculated Unintended Combustibles In DOC Moderately Highp. 1986
+005125.03 — Sensor Supply #7 Voltage Out of Range Highp. 1987
Diagnostic Procedurep. 1988
+005125.04 — Sensor Supply #7 Voltage Out of Range Lowp. 1993
Diagnostic Procedurep. 1994
+005126.03 — Sensor Supply #8 Voltage Out of Range Highp. 1999
Diagnostic Procedurep. 2000
+005126.04 — Sensor Supply #8 Voltage Out of Range Lowp. 2005
Diagnostic Procedurep. 2006
+005127.03 — Sensor Supply #9 Voltage Out of Range Highp. 2011
Diagnostic Procedurep. 2012
+005127.04 — Sensor Supply #9 Voltage Out of Range Lowp. 2019
Diagnostic Procedurep. 2020
+005298.01 — DOC Efficiency Extremely Lowp. 2026
Diagnostic Procedurep. 2026
005298.18 — DOC Efficiency Moderately Lowp. 2029
+005435.06 — DEF Dosing Unit Pump Circuit Has Low Resistancep. 2030
Diagnostic Procedurep. 2031
+005435.09 — DEF Dosing Unit Pump Loss of Communicationp. 2035
Diagnostic Procedurep. 2036
+005435.11 — DEF Dosing Unit Pump Circuit Faultp. 2040
Diagnostic Procedurep. 2041
+005435.14 — DEF Dosing Unit Pump Motor Errorp. 2047
Diagnostic Procedurep. 2048
+005435.31 — DEF Dosing Unit Pump Faultp. 2052
Diagnostic Procedurep. 2053
+005571.05 — Fuel Rail Pressure Relief Valve Circuit Has High Resistancep. 2059
Diagnostic Procedurep. 2060
+005571.06 — Fuel Rail Pressure Relief Valve Circuit Has Low Resistancep. 2063
Diagnostic Procedurep. 2064
+005743.09 — SCR Temperature Module Loss of Communicationp. 2066
Diagnostic Procedurep. 2067
+005745.05 — DEF Supply Module Heater Has High Resistancep. 2072
Diagnostic Procedurep. 2073
+005745.06 — DEF Supply Module Heater Has Low Resistancep. 2076
Diagnostic Procedurep. 2077
005745.18 — DEF Dosing Unit Heater Temperature Moderately Lowp. 2080
+005745.31 — DEF Supply Module Temperature Invalid Faultp. 2081
Diagnostic Procedurep. 2082
+522494.09 — Intake Air Sensor Communication Errorp. 2086
Diagnostic Procedurep. 2087
+522495.09 — Exhaust Filter Temperature Module Loss of Communicationp. 2092
Diagnostic Procedurep. 2093
+Application Diagnosticsp. 2099
Placeholderp. 2099
+Communication Diagnosticsp. 2101
Placeholderp. 2101
+Other Materialsp. 2104
+Repair Tools and Other Materialsp. 2105
AT178840p. 2105
D01045AAp. 2105
D01061AAp. 2105
D01062AAp. 2105
D01073AAp. 2106
D01168AAp. 2106
D01200AAp. 2106
D01218AAp. 2107
D01300AAp. 2107
D05012ST-Ap. 2107
D05223STp. 2108
D15001NUp. 2108
D17015BRp. 2108
D17024BRp. 2109
D17525CIp. 2109
D17526CIp. 2109
D17527CIp. 2110
DFRG9p. 2110
DFRG11p. 2111
J-35616-20p. 2111
JD244p. 2112
JD254Ap. 2112
JD286p. 2112
JDE81-1p. 2113
JDE81-4p. 2113
JDE83p. 2113
JDE84p. 2113
JDE85p. 2114
JDE135p. 2114
JDE138p. 2114
JDG19p. 2114
JDG23p. 2115
JDG360p. 2115
JDG361p. 2115
JDG362p. 2115
JDG363p. 2116
JDG364p. 2116
JDG451p. 2116
JDG537p. 2116
JDG681p. 2117
JDG777p. 2117
JDG738-2p. 2117
JDG739-1p. 2117
JDG739-3p. 2118
JDG739-4p. 2118
JDG739-5Bp. 2118
JDG739-7p. 2118
JDG739-8p. 2119
JDG782Ap. 2119
JDG820p. 2119
JDG953p. 2120
JDG953-1p. 2120
JDG953-2p. 2120
JDG954Bp. 2121
JDG954-1Bp. 2121
JDG954-2p. 2121
JDG954-8p. 2122
JDG1145p. 2122
JDG1560p. 2122
JDG1571p. 2122
JDG1649Ap. 2123
JDG1653-1p. 2123
JDG1653-2p. 2123
JDG1963p. 2124
JDG2046p. 2124
JDG2074Ap. 2124
JDG10031p. 2124
JDG10040p. 2125
JDG10059p. 2125
JDG10205p. 2125
JDG10233p. 2126
JDG10243p. 2126
JDG10273p. 2126
JDG10407p. 2127
JDG10408p. 2127
JDG10446p. 2127
JDG10447p. 2128
JDG10451p. 2128
JDG10452p. 2128
JDG10453p. 2129
JDG10456p. 2129
JDG10457p. 2129
JDG10458p. 2130
JDG10459p. 2130
JDG10460p. 2130
JDG10461p. 2131
JDG10464p. 2131
JDG10465p. 2131
JDG10466p. 2132
JDG10467p. 2132
JDG10576p. 2132
JDG10631p. 2133
JDG10993p. 2133
JDG11005p. 2133
JDG11019p. 2133
JDG11065Ap. 2134
JDG11072p. 2134
JDG11084p. 2134
JDG11101p. 2135
JDG11100Ap. 2135
JDG11185p. 2135
JDG11263p. 2136
JDG11594p. 2136
JDG11184p. 2136
JDG11186p. 2137
JDG11204p. 2137
JDG11205p. 2137
JDG11206p. 2137
JDG11233p. 2138
JDG11413p. 2138
JDG11453Ap. 2138
JDE41296p. 2138
JT01674Ap. 2139
JT01682Ap. 2139
JT05470p. 2139
JT05697Ap. 2140
JT05719p. 2140
JT05893p. 2140
JT05949p. 2141
JT07253p. 2141
JT07306p. 2141
JT30040Bp. 2142
JT30041Ap. 2142
JT30042p. 2142
KJD10140p. 2143
+Lubricants, Sealants, and Other Materialsp. 2145
Other Materialsp. 2145
+Specificationsp. 2147
+Repair and General OEM Specificationsp. 2149
Metric Bolt and Screw Torque Valuesp. 2149
Unified Inch Bolt and Screw Torque Valuesp. 2150
+Diagnostic Specificationsp. 2151
Engine Schematic 1p. 2151
Engine Schematic 2p. 2155
OEM Instrument Panel Schematicp. 2159
6.8 L Wiring Diagram 1p. 2162
6.8 L Wiring Diagram 2p. 2164
6.8 L Wiring Diagram 3p. 2166
6.8 L Wiring Diagram 4p. 2168
6.8 L Wiring Diagram 5p. 2170
6.8 L Wiring Diagram 6p. 2172
6.8 L Wiring Diagram 7p. 2174
6.8 L Wiring Diagram 8p. 2176
6.8 L Wiring Diagram 9p. 2178
6.8 L Wiring Diagram 10p. 2180
6.8 L Wiring Diagram 11p. 2181
6.8 L Wiring Diagram 12p. 2183
Connector and Wire Splice Location Diagramsp. 2184
+Page Numberp. 11
+Section 01p. 13
Group 000p. 15
Group 001p. 29
Group 002p. 33
+Section 02p. 56
Group 010p. 57
Group 020p. 73
Group 030p. 123
Group 040p. 159
Group 050p. 199
Group 060p. 225
Group 070p. 245
Group 080p. 277
Group 085p. 345
Group 090p. 383
Group 100p. 425
Group 110p. 431
Group 112p. 513
Group 115p. 525
Group 116p. 539
+Section 03p. 564
Group 120p. 565
Group 123p. 569
Group 126p. 571
Group 130p. 573
Group 135p. 585
Group 137p. 593
Group 140p. 603
+Section 04p. 700
Group 150p. 701
Group 155p. 747
Group 160p. 805
Group 161p. 865
Group 162p. 1177
Group 163p. 1443
Group 164p. 1565
Group 165p. 1605
Group 166p. 1691
Group 167p. 1853
Group 178p. 2099
Group 179p. 2101
+Section 05p. 2104
Group 170p. 2105
Group 180p. 2145
+Section 06p. 2147
Group 200p. 2149
Group 210p. 2151
This manual is essential for anyone who wants to maintain the reliability and performance of John Deere equipment powered by the PowerTech 6068 Final Tier 4 engine. It helps you avoid guesswork, reduce repair time, and ensure that all work meets manufacturer standards.
Who This Manual Is For
The John Deere PowerTech 6068 6.8L Final Tier 4 Component Technical Manual CTM120019 is written for professional diesel technicians, service managers, and advanced DIY enthusiasts who need factory-level information. It assumes a basic understanding of engine mechanics but provides enough detail for complex repairs. If you own or service John Deere machinery with this engine, this manual is a valuable investment that will pay for itself many times over.
Get Instant Access
Upon purchase, you will receive an instant PDF download of the John Deere PowerTech 6068 6.8L Final Tier 4 Component Technical Manual CTM120019. No shipping, no waiting. The PDF can be viewed on any computer, tablet, or smartphone, and you can print the pages you need for use in the workshop. With correct procedures and specifications at your fingertips, you can confidently tackle any repair or maintenance task. Don’t rely on incomplete or inaccurate information—get the manual that John Deere technicians use and keep your PowerTech 6068 engine running strong.
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