John Deere WL53 Loader Operator’s Manual – PDF DOWNLOAD

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John Deere WL53 Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere WL53 Loader Operator’s Manual – PDF DOWNLOAD

P/N: OMT338989X19_XX
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: WL53
Serial: PIN: 1YNWL53_ _ _D100008—100079

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere WL53 Loader Operator’s Manual – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 24
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 25
Avoid High-Pressure Oils 26
Work In Ventilated Area 26
Avoid Static Electricity Risk When Refueling 27
Prevent Fires 27
In Case of Machine Fire 28
Clean Debris from Machine 28
Prevent Battery Explosions 29
Handle Chemical Products Safely 29
Handle Starting Fluid Safely 29
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Prepare for Emergencies 30
Add Cab Guarding for Special Uses 31
Safety—Operating Precautions 32
Prevent Acid Burns 32
Use Steps and Handholds Correctly 32
Start Only From Operator’s Seat 32
Use and Maintain Seat Belt 32
Prevent Unintended Machine Movement 33
Avoid Work Site Hazards 33
Use Special Care When Operating Loader 34
Keep Riders Off Machine 35
Avoid Backover Accidents 35
Avoid Machine Tip Over 35
Operating on Slopes 36
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 37
Travel Safely 37
Prevent Acid Burns 37
Add and Operate Attachments Safely 38
Safety—Maintenance Precautions 39
Park and Prepare for Service Safely 39
Service Cooling System Safely 39
Service Tires Safely 39
Remove Paint Before Welding or Heating 40
Make Welding Repairs Safely 40
Drive Metal Pins Safely 41
Safety—Safety Signs 42
Safety Signs 42
Operation—Operator’s Station 50
Levers 50
Pedals 50
Display Unit and Functions 50
Display Unit—Normal Display 52
Right Console Switches 52
Air Conditioner and Heater Operation 53
Multi-Function Lever Operation 54
Opening and Securing Side Door 55
Opening Side Window/Secondary Exit 55
Seat Adjustment 56
Operation—Operating the Machine 57
Before Starting Work 57
Inspect Machine Daily Before Starting 57
Check Instruments Before Starting 57
Battery Disconnect Switch 58
Engine Break-In Period 58
Starting the Engine 58
Cold Start Aid—Block Heater—If Equipped 60
Warmup 60
Cold Weather Warmup 60
Park Brake Lever 60
Shifting the Transmission 61
Joystick Bucket and Boom Control 61
Two Lever Bucket and Boom Control 63
Boom Height Kickout (BHKO) Adjustment—If Equipped 64
Return-to-Dig Adjustment—If Equipped 64
Operating Diesel Fired Coolant Heater Timer—If Equipped 65
Using the Loader Bucket 68
Backdragging 69
Parking the Machine 69
Loading Machine on a Trailer 70
Towing Procedure 72
Lifting the Machine 74
Observe Draft Hitch Loads Limitations 74
Maintenance—Machine 76
Diesel Fuel 76
Lubricity of Diesel Fuel 76
Handling and Storing Diesel Fuel 76
BioDiesel Fuel 77
Testing Diesel Fuel 79
Supplemental Diesel Fuel Additives 79
Fuel Filters 79
Minimizing the Effect of Cold Weather on Diesel Engines 79
Alternative and Synthetic Lubricants 80
Mixing of Lubricants 81
Lubricant Storage 81
Diesel Engine Break-In™ Oil 81
Diesel Engine Oil — Tier 3 and Stage III 82
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines 83
Diesel Engine Oil Service Interval for Operation at High Altitude 84
Transmission Oil and Axle Oil 85
Hydraulic System Oil 85
Grease 87
Heavy Duty Diesel Engine Coolant 87
Operating in Warm Temperature Climates 88
Testing Coolant Freeze Point 88
Disposing of Coolant 89
Maintenance—Periodic Maintenance 90
Service Machine at Specified Intervals 90
Check Hour Meter Regularly 90
Prepare Machine for Maintenance 90
Frame Locking Bar 91
Boom Lock 92
Engine Service Doors and Side Shields 92
Cooling System Access 93
Fuel Tank 93
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 93
Maintenance Legend 94
Service Intervals 97
Required Parts 97
Maintenance—Every 10 Hours or Daily 99
Clean Air Cleaner Dust Unloader Valve 99
Check Coolant Level in Surge Tank 99
Check Engine Oil Level 100
Check Hydraulic System Oil Level 100
Check Transmission Oil Level 101
Drain Water From Primary Fuel Filter and Water Separator 101
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 102
Inspect Tires and Check Pressure 102
Tire Pressures 103
Maintenance—Initial Service – 100 Hours 105
Drain and Refill Engine Oil and Replace Filter 105
Maintenance—Every 100 Hours 106
Lubricate Driveline Sliding Joints and U-Joints 106
Lubricate Loader Linkage and Cylinder Pivots 107
Lubricate Front and Rear Cylinder Pivots 107
Maintenance—Initial Service – 250 Hours 108
Drain and Refill Transmission Oil, Replace Transmission Oil Filter and Clean Transmission Oil Sump 108
Maintenance—Every 250 Hours 110
Take Engine Oil Sample 110
Check and Clean or Replace Cab Fresh Air Filter 110
Check and Clean or Replace Cab Recirculating Air Filters 111
Maintenance—Every 500 Hours 112
Drain and Refill Engine Oil and Replace Filter 112
Check Front and Rear Axle Oil Level 112
External Service Brake Inspection 112
Drain Fuel Tank Water and Sediment 113
Replace Hydraulic Oil Filter 114
Lubricate Oscillating Rear Axle 115
Replace In-Line Fuel Filter—If Equipped 115
Replace Primary Fuel Filter 116
Replace Final Fuel Filter 116
Replace Auxiliary Fuel Filter—If Equipped 118
Check and Adjust Park Brake Linkage 119
Drain and Refill Transmission Oil, Replace Transmission Oil Filter and Clean Transmission Oil Sump 119
Take Fluid Samples 119
Maintenance—Every 1000 Hours 120
Replace Air Cleaner Dust Unloader Valve 120
Replace Engine Air Cleaner Elements 120
Clean Engine Crankcase Vent Tube 120
Check Coolant 121
Lubricate Frame Hinge Pivots 121
Maintenance—Every 2000 Hours 123
Adjust Engine Valve Lash (Clearance) 123
Air Conditioning System Service 123
Replace Fuel Tank Breather 123
Replace Hydraulic Reservoir Breather 123
Drain and Refill Front and Rear Axle Oil 124
Maintenance—Every 3000 Hours 125
Drain, Flush, and Refill Hydraulic System Oil 125
Maintenance—Every 4000 Hours 126
Replace Crankshaft Damper 126
Maintenance—Every 6000 Hours 127
Drain Cooling System 127
Refill Cooling System 127
Miscellaneous—Machine 129
Check Wheel Nut or Bolt Torque 129
Check Front Axle Drive Shaft Carrier Bearing Set Screw Torque 129
Inspect Engine Air Cleaner Elements 129
Check Air Inlet Cover 131
Clean Cooler Cores 131
Check Coolant 131
Inspect Fan Belt 131
Check Windshield Washer Fluid Level 132
Drain Water From Final Fuel Filter 132
Bleed Fuel System 133
Check, Clean, and Tighten Battery Terminals 134
Using Booster Batteries—24-Volt System 135
Using Battery Charger 135
Replacement Batteries 136
Remove and Install Batteries 136
Do Not Service Control Valves, Cylinders, Pumps, or Motors 138
Precautions for Alternator and Regulator 138
JDLink™ Machine Monitoring System (MMS)—If Equipped 138
Replacing Fuses 138
Service Brake Bleeding Procedure 140
Remove and Install Halogen Bulbs 142
Adjusting Transmission Control Linkage 142
Welding on Machine 143
Welding Near Electronic Control Units 143
Keep Electronic Control Unit Connectors Clean 144
Keep ROPS Installed Properly 144
Hardware Torque Specifications 144
Metric Bolt and Screw Torque Values 145
Unified Inch Bolt and Screw Torque Values 145
Miscellaneous—Operational Checkout 147
Operational Checkout 147
Diagnostic Trouble Code Check 147
Operational Checks—Ignition OFF, Engine OFF Checks 147
Operational Checks—Ignition ON, Engine OFF Checks 147
Operational Checks—Ignition ON, Engine ON Checks 151
Miscellaneous—Troubleshooting 160
Troubleshooting Procedure 160
Engine 160
Transmission 163
Axle 166
Service Brake 166
Driveline 167
Park Brake 167
Hydraulic System 167
Steering 170
Air Conditioning System 170
Heater System 173
Miscellaneous—Storage 174
Prepare Machine for Storage 174
Monthly Storage Procedure 174
Miscellaneous—Machine Numbers 176
Record Product Identification Number (PIN) 176
Record Engine Serial Number 176
Record Transmission Serial Number 176
Record Hydraulic Pump Serial Number 176
Record Front and Rear Axle Housing Serial Numbers 177
Keep Proof of Ownership 177
Keep Machines Secure 177
Miscellaneous—Specifications 179
Engine Specifications 179
Drain and Refill Capacities 179
Standard Z-Bar Specifications 179
High Lift Z-Bar Specifications 181
Travel Speeds 183
Page Number 19
Section 1-1 23
Section 1-2 24
Section 1-3 32
Section 1-4 39
Section 1-5 42
Section 2-1 50
Section 2-2 57
Section 3-1 76
Section 3-2 90
Section 3-3 99
Section 3-4 105
Section 3-5 106
Section 3-6 108
Section 3-7 110
Section 3-8 112
Section 3-9 120
Section 3-10 123
Section 3-11 125
Section 3-12 126
Section 3-13 127
Section 4-1 129
Section 4-2 147
Section 4-3 160
Section 4-4 174
Section 4-5 176
Section 4-6 179

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