Kalmar DCE180-6 Spare Parts Catalogue F40200033 F40200034 PDF Download

Description

The Kalmar DCE180-6 Spare Parts Catalogue is the illustrated parts reference for machines F40200033 and F40200034. Every group in the book pairs a plan or exploded illustration with a matching text page that carries the group number, position number, part number, Swedish and English description, and quantity, so a component can be located on the drawing and ordered by its exact number instead of by description alone. This Kalmar DCE180-6 spare parts catalogue PDF is written for the person who actually has to identify a part on the machine and get the right number off the page.

File Details

• Manual type: Illustrated spare parts catalogue
• Brand: Kalmar
• Model: DCE180-6
• Machine numbers covered: F40200033, F40200034
• Engine covered: Cummins QSB6.7
• Language: Swedish and English (bilingual)
• Pages: 482
• File format: PDF
• Catalogue reference: Master 0155 / Publ. no. 920936.0140 (B7092)

Chapters Covered

• Group 0 — Decals and signs: chassis stripes, truck body signs, cabin signs
• Group 1 — Engine: mountings, fuel tank, fuel system, fuel filter, water separator, fuel pipes, injection pump, injector tubes, cylinder head, cylinder block, crank mechanism, crankshaft, flywheel, flywheel housing, vibration damper, timing gear housing and cover, tappets, valve mechanism, valve cover, camshaft, heat protection
• Group 1.6 — Air cleaning system: air filter, turbocharger and turbo details, charge air connections, oil pipes, air intake, crankcase ventilation, induction manifold
• Group 1.7 — Cooling: water pump, thermostat, fan drive, belt tensioner, belts, pulleys, fan and adapter, oil cooler, radiator, radiator mounting, cooling hoses, expansion tank
• Group 1.8 — Lubrication: oil sump, dipstick, lubricating oil pump, oil filter, oil filling
• Groups 1.9–1.11 — Engine electrics: control unit and sensors, engine wiring harness, preheating, starter motor and starter mounting
• Group 2 — Transmission: gearbox mounting, torque converter, converter housing, transmission case, flexible plates, inching hydraulics, pump drive, gear groups, forward, reverse-2nd and low gear clutch packs, output shaft, charging pump, gearbox filter, dipstick, cooling system, valve plate, gearbox electrical installation, control valve, modulated valve, regulator valve
• Group 3 — Driveline and axle: cardan shaft, drive axle mounting, hub assembly, planetary gear, differential carrier
• Group 4 — Brakes: hydraulic drive axle circuit, terminal block, brake hoses, drive wheel brake, Knott parking brake, main valve and hoses
• Group 5 — Steering: steer axle HJB 2750–3250, steering cylinder, wheel hub, hydraulic steering (cab and frame), mounting clamps
• Group 6 — Suspension: steer axle suspension, wheel mounting
• Group 7 — Load handling: lifting cylinder, lifting mast FKLD, carriage SS, chain tightener, chain wheel, mast wheel, mast hose laying left and right, hose chart, servo control hoses, mast hydraulics, hose hydraulics, carriage hydraulics, mounting clamps
• Group 7.5 — Spreading cylinder
• Group 7.7 — Tilt: mounting kit, tilt cylinder, tilt function
• Group 7.9 — Fork holders, left and right
• Group 9 — Frame, cab and fittings: foot throttle, brake pedal and steering spindle, wiper switches, parking brake switch, servo control console, 4-section servo controls, instrument panel, heater unit, fire extinguisher, driver’s seat, air conditioning compressor, condensers, windshield wipers, lighting, reversing alarm, mirrors, cab doors, cabin tilt, cab mounting, cab insulation, cover plates, mud guards, hood, steps, counterweight
• Group 10 — Common hydraulics: hydraulic tank, accumulator, charging pump, hydraulic pump, 4-section main valve, hydraulic oil cooler, breathing filter
• Group 11 — Common electrics: main fuse bracket, main fuses, fuse box and main switch, batteries, alternator, chassis electrical installation, base module ECU 790, cab electrics, electronic box
• Group D — Numerical register listing every part number against its group and page

Read together, those groups amount to a complete breakdown of the truck: the Cummins QSB6.7 engine and its fuel, air, cooling and lubrication circuits, the torque converter and gearbox internals, the drive axle with its hub, planetary and differential assemblies, the brake and steering circuits, the lifting mast, carriage, tilt and fork holders, and the cab, frame and electrical distribution. Because each assembly is drawn as an exploded view rather than described in prose, a rebuilder can see how a component is stacked, which seal or bearing sits where, and which sub-parts are included when a complete unit is purchased.

How the Catalogue Is Organised

Each group opens with its own contents page and then follows a fixed layout. The illustration page carries the drawing number and position numbers; the facing text page adds the group number, running page number, quantity, part number, and the Swedish and English descriptions side by side. Where a part sits inside a larger assembly, its description is stepped to the right and preceded by level dots, so anything indented beneath a complete unit is supplied with that unit when it is ordered. Notes that cannot fit in the comments column are carried as numbered footnotes at the foot of the text page, and the abbreviation list near the front decodes the Swedish shorthand used throughout.

The front matter also includes designation charts that decode the mast and carriage codes stamped on the machine card — simplex, duplex and triplex masts, centre-placed and free-sight variants, and carriage types such as fixed, manual, spreading, side shifting, centre skewing and pin-type — along with the ordering instructions that tell you which machine, engine, gearbox and issue numbers to quote with an order.

What This Kalmar DCE180-6 Parts Catalogue Lets You Do

With this catalogue on hand you can trace a leak, a failed bearing or a damaged hose back to the exact position on the drawing, read off the part number and quantity, and order the correct item first time. It supports complete overhauls of the engine, gearbox, drive axle, brakes and steering, and it covers the mast and carriage assemblies that take the heaviest wear on a truck of this size. Having the genuine part number matters most where assemblies are stacked with shims, seals and retaining rings in a specific order — the exploded views show that order, and the text pages confirm what comes in the kit.

IMAGES PREVIEW

Delivery is instant. The file is a PDF that downloads immediately after payment, opens on a phone, tablet, laptop or workshop PC, and can be printed page by page so the drawing you need stays on the bench instead of on a screen.