Kalmar DRF450-65S5 Spare Parts Catalogue B5838 – PDF Download

Description

Kalmar DRF450-65S5 Spare Parts Catalogue B5838

This is the complete Kalmar DRF450-65S5 spare parts catalogue, publication number B5838. It covers the DRF450-65S5 reach stacker as built with the Cummins QSM11-TE32418 engine, TE32418 gear box and Kessler drive axle. Every assembly is shown in exploded or plan view with numbered callouts, and the matching text pages list the position, quantity, part number, Swedish/English description and any notes or footnotes you need to place an accurate parts order. The catalogue is bilingual throughout – Swedish and English headers run side by side on every text page.

The catalogue is organised into the same twelve main groups Kalmar uses across the DRF400/DRF450 series, so anyone who already knows the group structure of a Kalmar parts book can navigate straight to the assembly they need. Anyone who does not can use the group index at the front and the alphabetical/abbreviation list to decode the naming conventions before diving into the illustrations.

File Details

• Manual type: Spare parts catalogue (reservdelskatalog)
• Brand: Kalmar
• Model: DRF450-65S5
• Publication number: B5838
• Master catalogue reference: 920936.0140
• Language: Swedish and English (bilingual)
• Format: PDF
• Page count: 536 pages
• Serial references shown on the cover: A11300125, A11300121, A11300135, A11300147

Chapters Covered

The catalogue is split into these main groups, each with its own pagination and its own exploded-view illustrations:

• Group 0 – General: Signs, decals, machine plates, front emblem, filter and belt part numbers
• Group 1 – Engine (Cummins QSM11-TE32418): Engine suspension, fuel system, air cleaner, exhaust system, radiator and cooling, lubricating oil filter, engine electric system
• Group 2 – Transmission (TE32418): Converter housing and details, transmission housing, turbine shaft, drive plate, converter group, pump drive parts, forward/reverse/first/second/third/fourth clutch groups, output shaft, lubrication filter, regulator valves, radiator QSM11, electric installation drivetrain, control valve
• Group 3 – Driveline: Universal drive shaft, drive axle 400-450 (18.00×25 / 18.00×33), drive shaft housing, differential carrier
• Group 4 – Brakes: Hydraulic brake system, hydraulic brake valve (135 bar for 18.00×25 tyres), brake valve, drive wheel brake, parking brake, hydraulic tank and filter
• Group 5 – Steering: Steering valve Orbitrol, steering valve details, steering cylinder, steering axle 18.00×25, hydraulic steering
• Group 6 – Suspension / Wheels: Steering axle 18.00×25, steering wheel suspension, tyre and rim for drive axle and steer axle
• Group 7 – Load handling: Hydraulic servo signal circuit, lifting cylinder, lifting beam 400-450, shaft, hydraulic lift, hydraulic protruding boom, hydraulic protruding frame, extension cylinder, top lift, side shift, hydraulic attachment, hydraulic motor, gear clutch group, hydraulic revolving yoke, turning yoke, brake, motor flange, hydraulic frame/boom top lift, shock absorbing cylinder, twistlock ISO, hydraulic twistlock
• Group 8 – Control and monitoring: Electronical overload, el. installation, electronic installation, dynamic weighing for boom S5
• Group 9 – Frame, cab, fittings: Brake pedal, el. installation boom, installation panels, joystick panels, console, servo controls, driver’s seat, arm rests, seat suspension, HVAC (heating/cooling), wipers, lighting system, reversing alarm, panes and mirrors, cab STD, cab suspension, frame, sweeps
• Group 10 – Common hydraulics: Oil tank, hydraulic pumps and cooling, hydraulic main valve, temperature sensor oil tank, breathing filter, hydraulic oil filter
• Group 11 – Common electric: El. installation frame 2KDU, alternator QSM11, mounting alternator, pulley alternator, electric cabinet chassi, control units DRF(c)
• Group D – Numerical register: Cross-reference index to find any part number by group and page

Between them, these twelve groups cover essentially every serviceable assembly on the DRF450-65S5: the Cummins QSM11-TE32418 engine in the configurations Kalmar used, the TE32418 transmission and its clutch packs, the Kessler drive axle with differential and hub reduction, the complete brake and steering circuits, the lifting boom and extension hydraulics, the top-lift and side-shift attachment, and the whole cab, frame and common electrics package. For each assembly the illustration page shows the exploded view with numbered parts, and the facing text page gives you the part number, quantity, Swedish and English descriptions and any special ordering notes or footnotes marked 1), 2), 3) etc.

Exploded Views, Part Numbers and the Numerical Register

The reason a parts catalogue matters more than a generic service manual when you are ordering components is that every single consumable, wear part, fastener, seal, bearing and sub-assembly is individually listed with its own part number. On the DRF450-65S5 catalogue that means you can find not just the obvious big items like the lifting cylinder or the drive axle, but the O-rings, shims, retaining rings, lock washers, circlips and specific bolt sizes that go with them. Assemblies are shown with the complete-unit part number at the parent level, and the individual components underneath, with the quantity per assembly listed beside each one.

The group D numerical register is the fastest way in when you already know a part number. It tells you the group and page where that number sits, so you can jump straight to the illustration instead of trawling through the whole catalogue. When you have a part in your hand and need the number, you can also work the other way: find the system, find the illustration, match the position number, read the number off the facing text page.

Because this is the unique spare parts catalogue built for this machine, not a generic catalogue covering a whole series, the illustrations, quantities and part number combinations match the actual build of the DRF450-65S5 with the listed serial numbers. Where the catalogue lists an alternative item or an option, the note or footnote in the comments column makes it clear which one applies and when.

Who This Catalogue Is For

This is the catalogue for anyone who maintains, services, repairs or restores a Kalmar DRF450-65S5 and needs to order the right part the first time. That includes fleet workshops running DRF400/DRF450 series reach stackers, independent heavy-equipment mechanics, parts managers who need to quote accurately, and owners who want to confirm exactly what a part should look like before they order it. It is equally useful when you are cross-referencing an aftermarket part against the original Kalmar number, or when you need to check a seal kit, bearing or fastener that is not visible in a workshop manual.

Why Use the Kalmar B5838 Parts Catalogue

Ordering the wrong part on a reach stacker is expensive and slow. A single incorrect seal kit or bearing can put a machine out of service for days while the right one is sourced. This catalogue removes that risk by giving you the exact Kalmar part number, the quantity per assembly, the exploded layout showing how the part fits, and any notes about alternatives or supersessions. It lets you price a job properly, order a seal kit or a wear pack with confidence, and hand a parts list to your supplier that is unambiguous.

Every page is a printable PDF, so you can print just the section you need for the job, hand it to the apprentice, or keep the whole catalogue on a workshop tablet. No shipping, no waiting for a disc – the download is available immediately after checkout and works on any device that can open a PDF.

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Instant Download

The Kalmar DRF450-65S5 spare parts catalogue B5838 is delivered as an instant PDF download. You get all 536 pages – the group index, the exploded views, the text pages, the abbreviations and mast/carriage naming guide, and the group D numerical register – in one file, ready to search, print or archive. Whether you are rebuilding a boom, replacing a transmission clutch pack, tracking down a cab fitting, or simply confirming a part number before you place an order, having the full B5838 catalogue on hand means you can put your hands on the right Kalmar part number without guesswork.