Kalmar DRG450-65S5E Reachstacker Parts Catalogue 2019 – B11401004 PDF
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Complete 1,012-page Kalmar genuine parts catalogue for the DRG450-65S5E reachstacker, serial number B11401004, published 2019. Full exploded-view illustrations and part-number lists for engine, transmission, axle, brakes, steering, load handling, cab and electrics.
Description
Kalmar DRG450-65S5E Reachstacker Parts Catalogue 2019 – B11401004 PDF
This is the full Kalmar parts catalogue released for the DRG450-65S5E reachstacker, catalogue number B11401004, dated 24/06/19. It is the illustrated spare-parts reference that Kalmar built for this exact machine serial, and it runs to 1,012 pages of exploded drawings and matching part-number tables. If you own, operate or maintain a DRG450-65S5E and need to identify the correct genuine component before ordering, this is the document that maps every assembly back to its part number.
File Details
- Manual type: Illustrated parts catalogue (spare parts reference)
- Brand: Kalmar
- Machine model: DRG450-65S5E reachstacker
- Catalogue number: B11401004
- Machine serial number: B11401004
- Publication date: 2019-06-24
- Language: English
- Page count: 1,012 pages
- File format: PDF
Chapters Covered
The catalogue is organised into numbered spare-part groups, each with its own exploded illustration page followed by the matching parts list.
- 0000 Complete Machine β catalogue instructions, documentation kit, preventive maintenance service kits, signs, plates and frame decals
- 0100 Engine β engine installation, complete engine unit, fuel system, after-treatment installation, air intake and exhaust outlet, cooling system, engine control system
- 0200 Transmission β complete gearbox, transmission input and output sections, transmission housing and mounting details, oil pipes, filter, control valve electric system, transmission control system
- 0300 Driveline / Axle β propeller shaft, cardan axle, drive axle, drive axle casing, differential carrier, drive wheel brake, parking brake
- 0400 Brakes β power-assisted brake system, hydraulic hose and fitting set, brake hydraulics for drive axle and frame, valve plates, oil cooler, high-pressure filter, pump
- 0500 Steering β power assisted system, steering axle assembly, steering arms, wheel suspension, hubs, steering cylinder, steering hose chart, steering valve, steering hydraulics
- 0600 Suspension β tyres and rims, steering axle sensor, air valve, wheel assemblies
- 0700 Load Handling β lifting and lowering hydraulics, servo system installation, pressure filters, lift and extension hydraulics, valve plates, lifting boom, external boom, bracket, shafts, lifting cylinders, boom extension cylinder, spreading, tilt hydraulics, tilt cylinders, boom hydraulics, boom nose valve blocks, load carrier, top lift attachment, spreader, slide piece assemblies, hydraulic motors, turning devices, twistlock cylinders
- 0900 Frame, Body, Cab and Accessories β controls and instruments, joystick control lever, switch panels, consoles, brake pedal bracket, safety and emergency equipment, fire extinguisher, seat assemblies and suspension, heating/ventilation and air conditioning, lighting system, signalling system, entertainment and communication, glass/windows/mirrors, cab structure and suspension, cab interior, frame, body panels, sweeps, counterweight, central lubrication
- 1000 Common Hydraulics β pumps, hoses, pipes and valves, control valve, temperature control and hydraulic oil cooling
- 1100 Common Electrics β electric protection, batteries, distribution of electricity, cab and chassis electrical installations, main switch, lamp supports, reverse alarm, electric cabinet, communication
- Numerical Register β full part-number-to-page index
Read as a whole, the Kalmar DRG450-65S5E parts catalogue gives a technician a complete map of the machine. Every major assembly is broken down into its sub-assemblies and individual components, with position numbers keyed to the drawing on the facing page and a parts list giving part number, description, quantity, unit and any ordering notes. Assemblies that are not sold as a single item are clearly flagged, and sub-components are presented on their own later pages so you can still order the individual piece. It is a look-up document in the truest sense: find the group, find the drawing, read the number, order the correct part.
How the Catalogue Is Structured
The layout follows Kalmar’s standard spare-part group numbering. Chapters are presented programmatically, so a chapter number can jump where the machine is not equipped with a particular feature. Each entry carries a header showing the spare-part group, the description, part number and revision of the assembly, any sub-assembly, and the page number. The parts list underneath gives the position number, part number, description, quantity, unit and notes. Underlined descriptions indicate that the part has sub-components, which are shown on the following pages.
Groups worth noting for this machine include the engine installation built around the TAD872VE unit rated at 210 kW and running the DANA HVT R2 transmission, the Kessler D102 drive axle with its wheel brake and parking brake sections, and the complete top lift attachment group covering the spreader, side shifting carriage, twistlock cylinders, turning device and hydraulic rotation motors.
Who This Parts Catalogue Is For
This document suits anyone who has to put a part number to a component on a DRG450-65S5E: workshop technicians rebuilding a cylinder, a fleet maintenance planner building a stock list, a parts counter identifying what a customer actually needs, or an owner who wants to check a number before a supplier quotes them. Because the catalogue is tied to serial number B11401004, the assemblies and revisions shown match that build rather than a generic machine.
What You Can Do With It
- Identify genuine Kalmar part numbers for every listed assembly on the DRG450-65S5E
- Confirm which components make up a larger assembly and whether it is sold complete or piece by piece
- Trace revisions on assemblies such as the gearbox, drive axle and valve plates
- Verify quantities and units before raising a purchase order
- Cross-check fasteners, seals, hoses, fittings and nipples down to individual position numbers
- Look up a part number directly through the numerical register when you already have it
Why the Correct Part Number Matters
Reachstackers run hard, and a mis-ordered seal kit, hose or cylinder component can mean a machine sitting idle while the wrong part goes back. The catalogue removes guesswork by tying every item to a drawing, a position number and a Kalmar part number, with the revision level of the parent assembly stated in the header. Working from the illustration and the list together means you order the exact piece the drawing calls for, not something close enough.
Complete Bookmarks
The complete bookmarks in the βKalmar DRG450-65S5E Reachstacker Parts Catalogue 2019 – B11401004 PDFβ are as follows:
+0000 COMPLETE MACHINEp. 17
+0001 CATALOGUE INSTRUCTIONSp. 19
+0004 PREVENTIVE MAINTENANCEp. 23
+0002 SIGNSp. 27
+PLATES,FRAME (A59752.2400)p. 31
+0100 ENGINEp. 45
+0100 ENGINEp. 47
+ENGINE (920871.0162)p. 55
+ENGINE (PARTS_LIST_02296)p. 57
+LEVEL SENSOR,HEATER,UREA (PARTS_LIST_01321)p. 69
+LEVEL SENSOR (924518.0004)p. 71
+CYLINDER BLOCK (PARTS_LIST_01503)p. 77
+0102 FUEL SYSTEMp. 141
+ENGINE,AFTER TREATMENT,INSTALLATION (A62349.0400)p. 147
+TANK (A62355.0300)p. 149
+FILLER CAP (924532.0003)p. 151
+LEVEL SENSOR (924518.0004)p. 155
+0106 AIR INTAKE AND EXHAUST OUTLETp. 161
+ENGINE,AIR CLEANER (A61654.0100)p. 163
+FILTER,AIR (920969.0030)p. 165
+0107 COOLING SYSTEMp. 171
+ENGINE,COOLING SYSTEM (A61652.0100)p. 175
+RADIATOR (923581.0070)p. 179
+0109 ENGINE CONTROL SYSTEMp. 183
+0200 TRANSMISSIONp. 189
+0200 TRANSMISSIONp. 191
+GEARBOX (924525.0002)p. 193
+GEARBOX (PARTS_LIST_02009)p. 195
+0208 TRANSMISSION CONTROL SYSTEMp. 209
+0300 DRIVELINE/AXLEp. 215
+0302 PROPELLER SHAFTp. 217
+CARDAN AXLE (A61658.0100)p. 219
+PROPELLER SHAFT (923083.0022)p. 221
+0303 DRIVE AXLEp. 225
+DRIVE AXLE (A63042.0100)p. 227
+DRIVE AXLE (923562.0089)p. 229
+DRIVE AXLE (PARTS_LIST_00360)p. 231
+0400 BRAKESp. 241
+0403 POWER-ASSISTED BRAKE SYSTEMp. 243
+HYDRAULICS,BRAKE SYSTEM,FRAME (A61662.0100)p. 251
+VALVE,VALVE PLATE (923543.0070)p. 255
+OIL COOLER (921679.0019)p. 259
+HIGH PRESSURE FILTER,COMPLETE (920523.0027)p. 263
+PUMP (923142.0046)p. 267
+0500 STEERINGp. 271
+0502 POWER ASSISTED SYSTEMp. 273
+STEERING AXLE,ASSEMBLY (A65950.0100)p. 277
+STEERING,WHEEL,SUSPENSION (A54244.0100)p. 281
+HUB (A60682.0100)p. 283
+CYLINDER,STEERING (924591.0002)p. 287
+HOSE CHART,STEERING (A60694.0200)p. 291
+STEERING VALVE (924321.0010)p. 293
+0600 SUSPENSIONp. 299
+0603 TYRES AND RIMSp. 301
+0700 LOAD HANDLINGp. 313
+0702 LIFTING/LOWERINGp. 317
+HYDRAULICS,SERVO SYSTEM,INSTALLATION (A61663.0400)p. 321
+PRESSURE FILTER,HYDRAULICS,COMPLETE (920523.0030)p. 325
+FILTER (920523.0026)p. 329
+HYDRAULICS,LIFT,EXTENSION (A56399.0400)p. 335
+VALVE PLATE,LIFT (923543.0026)p. 337
+VALVE PLATE,LIFT (PARTS_LIST_01113)p. 339
+ELECTRIC VALVE (923855.1194)p. 341
+LIFTING BOOM (A64865.0100)p. 345
+LIFTING BOOM (A60792.0100)p. 347
+EXTERNAL BOOM (A60833.0100)p. 349
+LIFTING CYLINDER (924536.0002)p. 355
+0703 EXTENSIONp. 359
+CYLINDER,BOOM EXTENSION (924417.0018)p. 361
+0705 SPREADINGp. 365
+ATTACHMENT MODULE (923942.0149)p. 367
+ATTACHMENT MODULE (PARTS_LIST_02505)p. 369
+0707 TILTp. 373
+TILT CYLINDER (924408.0001)p. 379
+HYDRAULICS,BOOM (A62419.1300)p. 387
+VALVE PLATE,BOOM NOSE,TILT (923543.0067)p. 391
+VALVE BLOCK,BOOM NOSE,TILT (PARTS_LIST_00018)p. 393
+ELECTRIC VALVE (923855.1194)p. 395
+VALVE PLATE,EXTENSION (923543.0022)p. 399
+VALVE PLATE,EXTENSION (PARTS_LIST_00507)p. 401
+ELECTRIC VALVE (923855.1194)p. 403
+0709 LOAD CARRIERp. 407
+ATTACHMENT,TOPLIFT (923853.0281)p. 409
+ATTACHMENT,TOPLIFT (PARTS_LIST_10205)p. 411
+SPREADER (S1445750)p. 413
+SLIDE PIECE,HYDRAULIC MOTOR,ASSEMBLY (S1445760)p. 417
+HYDRAULIC MOTOR,BUILDUP (S1453070)p. 421
+HYDRAULIC MOTOR,BUILDUP (S1430700)p. 423
+GEAR (K0201090H)p. 425
+HYDRAULIC MOTOR (JP106371)p. 429
+SIDE SHIFTING CARRIAGE,BUILDUP (S1224260)p. 433
+CYLINDER (JP122775)p. 437
+TRANSVERSE BEAM,ASSEMBLY (S1448350)p. 441
+TWISTLOCK CYLINDER (JP121593)p. 445
+HYDRAULICS,ASSEMBLY (S1445810)p. 453
+HYDRAULICS,VALVE,ASSEMBLY (S1445670)p. 457
+VALVE (JP118840)p. 459
+VALVE (K0809122H)p. 463
+VALVE HOUSING (T0606026H)p. 467
+TURNING DEVICE,ASSEMBLY (S1444420)p. 471
+HYDRAULIC MOTOR,ASSEMBLY,ROTATION (S1452751)p. 473
+HYDRAULIC MOTOR,ASSEMBLY,ROTATION (S1440221)p. 475
+GEAR (JP117811)p. 477
+HYDRAULIC MOTOR (JP123680)p. 481
+HYDRAULIC MOTOR,ASSEMBLY,ROTATION (S1452752)p. 485
+HYDRAULIC MOTOR,ASSEMBLY,ROTATION (S1440222)p. 487
+HYDRAULIC MOTOR (JP123680)p. 489
+GEAR (JP117811)p. 493
+INSTALLATION (S1450840)p. 497
+CYLINDER (JP102010)p. 501
+0900 FRAME, BODY, CAB AND ACCESSORIESp. 511
+0901 CONTROLS AND INSTRUMENTSp. 515
+CONTROL LEVER,JOYSTICK (A60010.7300)p. 517
+CONTROL PANEL,SWITCH,ASSEMBLY (A60121.0100)p. 525
+SWITCH PANEL (A60140.0100)p. 533
+CONSOLE,RIGHT (A64070.0100)p. 539
+PANEL (A57951.0100)p. 549
+ELEC INSTALLATION,BOOM NOSE (A56661.0100)p. 555
+0902 SAFETY AND EMERGENCY EQUIPMENTp. 561
+0903 SEATp. 565
+SEAT,COMPLETE (923832.0031)p. 567
+SEAT,SUSPENSION,ASSEMBLY (A59997.0400)p. 573
+SUSPENSION (924449.0003)p. 575
+0904 HEATING, VENTILATION AND AIR CONDITIONINGp. 585
+0906 LIGHTING SYSTEMp. 591
+ELEC INSTALLATION,WORK LIGHT,CAB (A59487.1100)p. 593
+OPTION,LIGHTS (PARTS_LIST_00097)p. 595
+HEADLIGHT,WORKING LIGHTS (924073.0002)p. 597
+HEADLIGHT,WORKING LIGHTS (924151.0001)p. 601
+ELEC INSTALLATION,BOOM (A67175.0400)p. 607
+SENSOR,LENGTH (923625.0016)p. 609
+0907 SIGNALLING SYSTEMp. 617
+0908 ENTERTAINMENT AND COMMUNICATIONp. 621
+ELECTRICAL INSTALLATION,CAB,RADIO (A59786.0600)p. 623
+0909 GLASS/WINDOWS/MIRRORSp. 631
+0910 CAB STRUCTURE AND SUSPENSIONp. 635
+CAB SUSPENSION,FRAME (A63146.0600)p. 637
+CAB,FIXED,STANDARD (A64574.0100)p. 653
+STEERING VALVE (924350.0001)p. 657
+IGNITION KEY,SWITCH,ASSEMBLY (A59168.0400)p. 663
+IGNITION KEY LOCK (924400.0038)p. 665
+PEDAL,ASSEMBLY (A62399.0200)p. 671
+PEDAL,ASSEMBLY (A62399.0100)p. 677
+STEERING COLUMN,ASSEMBLY (A59816.0300)p. 683
+AIR CONDITIONING (A64673.0200)p. 697
+AIR CONDITIONING,UNIT (A60376.0300)p. 699
+FLUID BODY TANK,INSTALLATION (A64596.0200)p. 709
+FLUID BODY TANK (924447.0002)p. 711
+REAR PANE,TOUGHENED (A59813.0100)p. 721
+TOP PANE,POLYCARBONATE (A59821.0200)p. 725
+FRONT PANE,LAMINATED (A59807.0100)p. 729
+CAB,ASSEMBLY (A59822.0400)p. 739
+ELECTRICS,CAB,DISTRIBUTION BOX (A59339.0100)p. 741
+ELEC INSTALLATION,CAB,REAR (A59343.0100)p. 747
+COVER,CAB (A60322.0300)p. 761
+DOOR,ASSEMBLY,LEFT (A61293.0200)p. 769
+WINDOW,DOOR,LEFT (A60771.0200)p. 771
+WINDOW,DOOR,LEFT (PARTS_LIST_00240)p. 773
+DOOR,ASSEMBLY,LEFT (A59218.0200)p. 779
+DOOR,ASSEMBLY,LEFT (A57555.0100)p. 781
+GRAB HANDLE,UPPER,LEFT (A59115.0300)p. 787
+DOOR,ASSEMBLY,RIGHT (A61294.0200)p. 791
+WINDOW,DOOR,RIGHT (A60780.0200)p. 793
+WINDOW,DOOR,RIGHT (PARTS_LIST_00235)p. 795
+DOOR,ASSEMBLY,RIGHT (A59217.0200)p. 801
+DOOR,ASSEMBLY,RIGHT (A57655.0100)p. 803
+CAB INTERIOR,FRONT (A59452.0100)p. 819
+FLOOR MAT,ASSEMBLY (A63318.0100)p. 823
+COVER PLATE,ASSEMBLY (A64541.0100)p. 831
+0911 CAB INTERIORp. 835
+WRITING PAD,READING LAMP,ASSY (A59867.0300)p. 839
+0912 FRAMEp. 845
+0913 BODYp. 849
+SWEEP,LEFT (A62345.0200)p. 851
+FUEL TANK,ASSEMBLY (A62496.0100)p. 855
+FILLER CAP,FUEL TANK (921928.0005)p. 857
+BREATHING FILTER (923432.0005)p. 861
+SWEEP,RIGHT (A64823.1200)p. 865
+HYDRAULIC OIL TANK,ASSEMBLY (A64824.0200)p. 867
+FILTER,COMPLETE (922316.0006)p. 869
+BREATHING FILTER (923432.0004)p. 873
+0914 CENTRAL LUBRICATIONp. 879
+CENTRAL LUBRICATION,REAR SUSPENSION (A61871.2200)p. 883
+PUMP,CENTRAL LUBRICATION (924528.0002)p. 885
+1000 COMMON HYDRAULICSp. 889
+1004 PUMPSp. 891
+HYDRAULICS,PUMP (A61659.0200)p. 895
+PUMP (923141.0083)p. 897
+PUMP (923141.0082)p. 901
+1005 HOSES, PIPES AND VALVESp. 905
+HYDRAULICS,CONTROL VALVE (A61660.0200)p. 909
+CONTROL VALVE (923939.0005)p. 911
+1006 TEMPERATURE CONTROL, CLEANING AND HYDRAULIC OILp. 915
+HYDRAULICS,OIL COOLER (A61665.0100)p. 917
+OIL COOLER (921679.0024)p. 919
+1100 COMMON ELECTRICSp. 923
+1102 ELECTRIC PROTECTIONp. 925
+1105 DISTRIBUTION OF ELECTRICITYp. 931
+ELEC INSTALLATION,CAB (A60245.0300)p. 933
+ELEC INSTALLATION,CHASSIS (A67298.0300)p. 947
+MAIN SWITCH (920857.0002)p. 951
+ELECTRIC CABINET (A54780.1100)p. 965
+1106 COMMUNICATIONp. 973
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Instant PDF Delivery
The catalogue is supplied as a PDF that is delivered immediately after payment β no shipping, no waiting on a parcel. It opens on a workshop PC, laptop, tablet or phone, and any page can be printed if you prefer a paper copy on the bench. Keep it on the service laptop and you have the full DRG450-65S5E parts reference with you wherever the machine is working.
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