Kalmar DRU450-62S5 Parts Catalogue H11600407 – 928 Page Illustrated Spare Parts Manual PDF

Description

Kalmar DRU450-62S5 Parts Catalogue – Serial H11600407

This is the full illustrated spare parts catalogue issued for the Kalmar DRU450-62S5 reach stacker carrying serial number H11600407. Published under document number H11600407 and dated 2020-08-19, the file runs to 928 pages and is organised the way Kalmar builds its parts catalogues: illustration pages showing exploded or plane views of each assembly, followed by the matching parts list with position numbers, part numbers, descriptions, quantities, units and notes.

Anyone ordering or identifying components for this specific machine will find the catalogue structured so that a drawing leads directly to a numbered list. Position numbers on the drawing correspond to the Pos column in the parts list, the Part No. column gives the number to quote when ordering, and the Notes column flags anything that cannot be sold as an assembly, is optional, or requires you to contact Kalmar Service.

File Details

• Manual type: Illustrated spare parts catalogue
• Brand: Kalmar (Cargotec)
• Machine model: DRU450-62S5
• Serial number: H11600407
• Document number: H11600407
• Publication date: 2020-08-19
• Language: English
• Page count: 928 pages
• File format: PDF

Chapters Covered in This DRU450-62S5 Parts Catalogue

The catalogue opens with a table of contents and a numerical register, then breaks the machine down into numbered spare part groups. The main divisions are:

• 0000 Complete Machine – catalogue instructions, documentation kit, preventive maintenance service kit, signs and stickers, plates and frame plates, type plates, operating lever signs, warning stickers, diagrams
• 0100 Engine – engine installation, complete QSM11 246kW Tier 3 engine, engine bracket, lifting ear, fuel filter, fuel hose, fuel pump and drive, fuel injector, timing gear, vibration damper, camshaft, flywheel and flywheel housing, cylinder block, valve mechanism and cover, piston cooling jet, crosshead, crankshaft, base bearing kit, rocker arm shaft, connecting rod, gear case, cylinder head, cylinder liner kit, air breather pipe, turbocharger and mounting, exhaust pipe, induction pipe, thermostat housing and thermostat, oil cooler, engine heater, drive belt, fan drive, cooling compressor, cooling pipe, water pump, oil filter, oil sump, oil pump, control unit and sensors, cabling, starter motor, alternator
• 0102 Fuel System – engine fuel system installation
• 0106 Air Intake and Exhaust Outlet – air cleaner, air filter, exhaust system
• 0107 Cooling System – cooling system installation, complete radiator for engine and gearbox
• 0109 Engine Control System – electrical installation and installation parts
• 0200 Transmission – complete DANA 157TE30510-5 gearbox broken down into converter housing, transmission case, flexplate, pump drive assembly, gear clutch groups, output shaft, flange, turbine shaft, idler, converter, oil filter assembly, rear cover, control valve, pressure regulator valve, regulator valve, back pressure valve
• 0208 Transmission Control System – transmission control installation
• 0300 Driveline / Axle – propeller shaft and cardan axle installation, complete Kessler D102 drive axle, drive axle casing, differential carrier, drive wheel brake, parking brake
• 0400 Brakes – brake valve assembly, brake system hydraulics for drive axle and frame, valve plate, hydraulic oil cooler, high pressure filter
• 0500 Steering – steering axle assembly, steering arm, wheel suspension, hubs, steering cylinder, steering axle washer drawing, steering hose chart, steering valve, steering hydraulics
• 0600 Suspension – tyres and rims, air valve, wheel assemblies
• 0700 Load Handling – servo system hydraulics, valve plates, pressure filter, lift hydraulics and extension, lifting boom, external boom, brackets, lift cylinder, tilt hydraulics and chassis attachment, lifting cylinder damping
• 0709 Load Carrier – 20′-40′ toplift attachment, spreader assembly, slide piece and hydraulic motor assembly, side shifting carriage, lower support beam, T-balk assembly, lifting eye bolt, twistlock cylinder, slide pad, turning device, hydraulics assembly and valve assembly, electric equipment for the spreader
• 0900 Frame, Body, Cab and Accessories – controls and instruments, control panel, joystick, steering column, brake pedal, display unit, boom nose electrics, safety and emergency equipment, fire extinguisher, seat and driver’s seat assembly, arm rest, air conditioning, wiper and washer system, lighting system, signalling system, entertainment and communication, glass, windows and mirrors, cab structure and suspension, cab interior, sun visors, frame, body, sweeps, fuel tank, brake oil tank, hydraulic oil tank, counterweight, non-slip plate fitting set, central lubrication
• 1000 Common Hydraulics – pumps and hydraulic pump installation, hoses, pipes and valves, cab hydraulics assembly, control valve, temperature control and hydraulic oil cooling
• 1100 Common Electrics – electric protection, batteries, distribution of electricity, cab and chassis electrical installations, main switch, lamp supports, reverse alarm, electric cabinet, communication and IoT computer unit
• Numerical Register – a complete part-number-to-page index at the back of the catalogue

What this gives a technician is a direct route from a failed component to the exact Kalmar part number for this machine. Because the catalogue is keyed to serial number H11600407, the assemblies, revisions and notes shown are the ones that were current for that build, not a generic list. That matters on a reach stacker where a gear clutch group, a brake piston, a valve plate or a spreader hydraulic motor can carry different part numbers depending on the revision fitted.

How the Catalogue Is Laid Out

The introduction pages explain how to read the document. A header carries the spare part group, the description with part number and revision of the assembly, any subassembly, and the page number. Below that, the parts list columns run Pos, Part No., Description, Quantity, Unit and Notes. Where a description is underlined, the item has subcomponents and a PARTS_LIST reference opens the breakdown. Kalmar also notes that a PARTS_LIST code cannot itself be ordered, because the parts inside it are not sold as an assembly – each has to be ordered separately.

There is also a feedback form at the front of the catalogue for submitting corrections or update requests, which tells you the document was built to be maintained and revised over the life of the machine.

Systems and Assemblies Documented

The engine section covers the QSM11 246kW Tier 3 unit in unusual depth, with separate parts lists for the fuel injector, timing gear, camshaft, crankshaft, connecting rod, cylinder head, cylinder liner kit, rocker arm shaft, turbocharger mounting, thermostat housing, water pump and oil pump. The transmission section fully documents the DANA 157TE30510-5 gearbox, including the individual gear clutch groups for first, first speed, rev/second, high/third and forward. The driveline section covers the Kessler D102 drive axle down to the differential spider, crown wheel and pinion, planet wheels and the drive wheel brake internals.

The load handling and load carrier sections are where this catalogue earns its keep on a reach stacker. The 20′-40′ toplift attachment is broken out into the spreader assembly, T-balk assemblies, side shifting carriage, turning device, hydraulic motor assemblies with their planetary gearing, twistlock cylinders, slide pads and the spreader electric equipment including inductive switches and work lights. Each of those assemblies is then split further, so a seal kit, a clutch steel plate, a sunshaft or a solenoid can be identified on its own.

Who This Parts Catalogue Is For

This is a working document for anyone maintaining, repairing or rebuilding a DRU450-62S5 reach stacker: workshop technicians, fleet maintenance planners, parts counter staff and owners who prefer to identify a component themselves before placing an order. It is equally useful for confirming that a part already in stock is the correct revision for serial H11600407. Because the exploded views and the parts lists sit on facing pages, it works just as well on a screen in the workshop as it does printed and laid out on a bench.

Order the Correct Part the First Time

With 928 pages of illustrated spare part listings, this Kalmar DRU450-62S5 parts catalogue lets you trace a component from an exploded view to its exact part number, check the quantity and unit it is supplied in, and read the notes that tell you whether it can be bought on its own or only as part of a larger assembly. That removes the guesswork from ordering and the cost of a wrong part sitting on the shelf.

Getting the right number matters on a machine like this. A gear clutch group, a brake piston, a valve plate or a spreader hydraulic motor can differ between revisions, and the notes in this catalogue flag exactly where a part is not sold separately or where Kalmar Service has to be contacted. Working from the catalogue that matches your serial number is the difference between a correct order and a return.

IMAGES PREVIEW

The file is delivered as an instant PDF download after payment – no shipping, no waiting on a courier. It opens on any device, can be searched and zoomed on screen, and prints cleanly if you want a paper copy in the workshop or on the parts counter.