Kalmar E-One Rubber Tyred Gantry Crane Parts Catalogue 40691-40700 – RTG Spare Parts Manual PDF

Description

Kalmar E-One RTG Parts Catalogue – S/N 40691-40700

This is the complete spare parts catalogue for the Kalmar E-One Rubber Tyred Gantry (RTG) crane covering machine serial numbers 40691 through 40700. Published under document reference RTG 402318-8L-2040C and dated 22.1.2008, this parts manual gives you the exact part numbers, exploded view references, quantities, and standards needed to identify and order replacement components directly from authorised Kalmar dealers.

Every illustration page is paired with a facing text page listing each reference number, part number, description, quantity, and applicable standard. Whether you are maintaining a single E-One RTG or managing a fleet, this catalogue eliminates guesswork from the ordering process and ensures you receive the correct part the first time.

File Details

• Manual type: Spare Parts Catalogue
• Brand: Kalmar
• Model: E-One Rubber Tyred Gantry Crane (RTG)
• Serial number range: 40691-40700
• Document reference: RTG 402318-8L-2040C
• Date: 22.1.2008
• Language: English (multilingual headings)
• Page count: 570
• File format: PDF

Chapters Covered

The catalogue follows Kalmar’s manufacturing group structure, with each major assembly broken down into illustrated exploded views and corresponding text tables:

• 01. Engine – Complete machine engine breakdown including supports, block, crankshaft, cylinder liner, gear housing, breather, drive gear, covering plate, vibration damper, thermostat, alternator, mounting set, belt, fan drive, fuel filter, flywheel housing, fuel pump, fitting set, flywheel, connecting part, hose, bracket, oil cooler, oil filter, dipstick, oil pump, oil filling, oil sump, electronics, gear, piston set, nozzle, camshaft, cylinder head, injector, sound insulator, turbocharger, valve lever, magnetic coupling, wiring set, mounting plate, starter motor, pipework, thermostathousing, valve cover, filter, connecting part, water pump.
• 01.2 Fuel System – Fuel equipment, filler cap.
• 01.5 Mechanical Parts – Power unit mount, power unit, frame assembly, engine mount, radiator, generator mount, generator, rubber mounting, exhaust manifold, light, pump assembly, battery, main switch, electric box.
• 01.6 Air Intake and Exhaust Outlet – Exhaust manifold components.
• 03. Driveline / Axle – Bogie mount, bogie driven, tie rod, planetary gear, planetary gear complete, container, flange, torque converter, intermediate flange, support, hub driven, hub non-driven, wheel nut, driving motor, bogie, electrical drive.
• 05. Steering – Steering system, guide plate, lug, cover, inductive switch, fastener.
• 06. Suspension – Tyre and rim system including tyre, rim, valve.
• 07. Load Handling – Emergency stop mount, emergency stop, bumper, hoisting device, bearing, clutch, disc brake, gearbox, electric motor, shield, lifting rope, sensor mount, trolley, drive gear, gearbox, electric motor, wheel, trolley chain assembly, support, service platform, oil collector, equipment, chain idler, chain pulley, support electric central, rail retainer, electric box, antenna mount, sensor mount, skews for trolley, skew, gearbox complete, rear hitch, trim, planetary gear, converter, intermediate flange, angle transmission, housing, trim lubrication.
• 09. Cab, Frame, Fittings – Cab, instrumentation, panel, controller handle, signal light, steering panel left, seat, auxiliary seat, HVAC, air conditioner installation, fan, electric heater, wiper/washer system, washer, winscreen wiper, glass/windows/mirrors, floor glass, glasses, mirror, cab structure suspension, service platform lock on the gate, support, grate, shield plate, door, service hatch, cab mount, guard, cab interior, PLC devices, rescue equipment, visor, housing, electric central, telephone, cab light, frame, wheel shields, wheel shield, key for wheel mount, column fastening, service platform, mast, wind warning, safety/emergency equipment, mounting set, walkways, lights mount, service platform, lock, fitting bracket, truss rod, central lubrication, lubrication for trolley.
• 11. Common Electrics – Distribution of electrical equipment, cable chain, electric room mount, electrical equipment front frame, electrical equipment rear frame, electrical equipment for mainbeam, electrical equipment, electrical equipment for trolley, programming device, ground station for GPS system, electric box, electric room, inverter, rectifier.
• B. Index List – Comprehensive alphabetical part number index with cross-references to section, page, assembly description, and quantity.

This Kalmar E-One RTG spare parts catalogue is not a service manual or repair guide. It is a dedicated parts identification and ordering tool. Its strength lies in the sheer depth of component-level detail: every bolt, washer, seal, bearing, gear, hose, sensor, and assembly is listed with its unique part number so that you can trace exactly what is fitted to the machine and what needs to be ordered. The exploded view drawings show how components relate to one another, which is invaluable when a part is buried inside an assembly or when several similar parts share a mounting area.

The catalogue covers the complete E-One RTG machine serial range 40691-40700, including the diesel engine (884645695), the power unit (884675524), the frame assembly (889670695), the engine mount (889668460), the radiator (886545650), the generator mount (889668924), the generator complete (806108287), the rubber mounting (889645113), the exhaust manifold (889668249), the light (888168388), the pump assembly (889668476), the battery (888168349), the main switch (889668474), and the electric box (J025475). The driveline section covers the bogie mount (N4176740), bogie driven (N4186001), tie rod (N5543652), planetary gear (N0201501H), and the full hub assemblies (N04020011H and N04020012H) down to individual bearings, circlips, planetary gears, and ring gears. Steering system components are listed under N4172151, and the tyre and rim system under N4177011.

On the load handling side, the catalogue documents the hoisting device (N4155246), the trolley (N4157143), the drive gear (N4156790), the gearbox (N4155160), the electric motor (JP100996), the wheel complete (N4161770), the trolley chain assembly (N4162692), the chain idler (N4183311), the chain pulley (N4162580), the skews for trolley (N4166960), the skew (N4164850 and N4166970), the gearbox complete (N4155190), the rear hitch (N4164860), the trim (N4168000), the planetary gear (N0201503H and N0201502H), and the converters and intermediate flanges that make up the trolley drive train. Every one of these assemblies is presented with its own exploded diagram and a text table listing each reference number, part number, description, quantity, and standard.

The cab, frame, and fittings section is equally thorough. It covers the cab itself (ON40691), instrumentation panel (N5773700), controller handles (N5773840 and N5773900), signal light (N5774100), steering panel left (N4234290), seat (N5773420), auxiliary seat (N5634821), air conditioner installations (N4178050 and N5636230), fan (N4081161), electric heater (N5777910), washer (N5637760), winscreen wiper (N4193341), floor glass (N5566180), glasses (N5566270), mirror complete (N5323870), service platform lock on the gate (N4167540), support (N4216170), grate (N5566191), shield plate (N5572321), door (N5633720), service hatch (N4195151), cab mount (N5774460), guard (N5637411), PLC devices (N5773512), rescue equipment (N5948130), visor (N5566730), housing (N5701310), electric central (N5900011), telephone (N5643430), cab light (N5641870), wheel shields (N4177140), wheel shield (N4168960), key for wheel mount (N4177220), column fastening (N4081380), service platform (N4171700), mast (N4171300 and N4190460), wind warning (N4163140), safety/emergency equipment (N4181240), mounting set (N4180420), walkways (N4230990), lights mount (N4183872), service platform (N4216181), lock (N4201220), fitting bracket (N4205000), truss rod (N4215600 and N4198730), and lubrication for trolley (N4162460).

The common electrics chapter addresses the distribution of electrical components, including the cable chain (N4176350), electric room mounts (N4213690 and N4213700), electrical equipment for the front frame (N4231960), rear frame (N4231950), mainbeam (N4231970), general electrical equipment (N4232060), electrical equipment for trolley (N4232010), programming device (N4169740), ground station for GPS system (Z1006391), electric box (Z1006060), electric room (N4231730), inverters (65302081, 65302082, and 65300121), and rectifier (65302070).

Why This Kalmar E-One RTG Parts Catalogue Matters

Ordering the wrong part for a rubber tyred gantry crane is expensive and time-consuming. A misidentified bearing, seal, or gear can lead to unnecessary downtime, return shipping costs, and in the worst case, further damage to the machine. This E-One RTG parts catalogue removes that risk by giving you the factory part numbers directly linked to exploded diagrams. You can see exactly where a component sits, how many are required, and what standard applies. For workshops, maintenance planners, and parts managers working on Kalmar E-One RTG cranes in the 40691-40700 serial range, this manual is the definitive reference.

The catalogue is also valuable for planning: by reviewing the assemblies and sub-assemblies, you can anticipate which parts are likely to need replacement during scheduled maintenance or overhaul, and build accurate spares lists. The inclusion of the index list at the back allows fast lookup of any part number across the entire document, so you are not flipping through 570 pages to find one component.

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This Kalmar E-One Rubber Tyred Gantry Crane Parts Catalogue for serial numbers 40691-40700 is delivered as an instant PDF download. There is no shipping, no waiting for a physical book, and no risk of a lost parcel. The file works on any device, whether you are at the desk, in the workshop, or on site. You can print the pages you need for a specific job, or keep the entire catalogue on a laptop or tablet for quick reference. With the full exploded views and part number tables in one searchable PDF, identifying and ordering the right parts for your E-One RTG has never been more straightforward.