Kalmar TL2 Terminal Tractor Spare Parts Catalogue – SH22048-SH22052 PDF Download

Description

Kalmar TL2 Terminal Tractor Spare Parts Catalogue – SH22048-SH22052

This Kalmar TL2 Terminal Tractor Spare Parts Catalogue is the complete illustrated parts reference for machines within serial number range SH22048-SH22052. Published on 14.4.2020 under the ESC340W spare parts catalogue series, it gives every exploded-view drawing and text-page parts listing needed to identify and order the correct components for a TL2 terminal tractor built with the Cummins QSB 6.7 engine and the Allison 3000 series automatic transmission.

If you maintain, service or rebuild a Kalmar TL2, this is the document that tells you which part number belongs in which position, how many are required, and what standard or dimension the fastener or component carries. Nothing is left to guesswork – every illustration page carries reference numbers tied directly to a text page listing part number, description, order quantity and notes.

File Details

• Manual type: Spare Parts Catalogue
• Brand: Kalmar
• Model: TL2 Terminal Tractor
• Serial number range: SH22048-SH22052
• Document series: ESC340W Spare Parts Catalogue
• Language: English
• Page count: 637 pages
• File format: PDF
• Date on catalogue: 14.4.2020

How This Spare Parts Catalogue Is Organised

The catalogue follows Kalmar’s programmatic group structure, so chapters run in a fixed functional order rather than strictly by number. Each section opens with an illustration page showing the assembly in exploded or plane view with reference callouts, followed by the opposing text page giving part number, description, order quantity and standards/dimension notes. Assemblies are marked either as sold individually as a spare part or as not sold separately, so you know immediately whether you can order a component on its own or must buy the parent assembly.

Running page numbering sits within each group, and the front matter explains the reading conventions, the ordering instructions, and the information the dealer needs when you place a spare parts order – machine serial number, model, engine and transmission serial numbers, plus the section, page and part number with exact quantities.

Chapters Covered

• 01. Engine
  • 1.1 Controls and Instruments – Electric System/Engine, Diagnostic Connection, Speedometer
  • 1.2 Fuel System – Exhaust Pipe, Vertical Muffler LHD Stack 32″, Fuel Line, Fuel Tank Assembly 300L RHS
  • 1.5 Mechanical Parts – Engine Front Mount QSB6.7, Engine Mount Rear Side QSB6.7, Engine Installation 24V LHD, Alternator, Fuel Filter, Fuel Pipe, Fuel Pump, Tappet, Cylinder Block, Vibration Damper, Flywheel and Housing, Gear Housing, Belt Pulley, Transmission Case, Crankshaft, Turbocharger, Cylinder Head, Rocker Arm, Fan Spacer, Turbocharger Mounting and Pipework, Valve Cover, Exhaust Outlet Connection, Air Intake, Air Compressor, Intake Manifold, Breather Pipe, Compressor Coolant Pipework, Refrigerant Compressor Mount, Draining Pipe, Fan Drive, Engine Ventilation, Water Pipe Connections, Water Pump Belt, Belt Tightener, Water Pump, Oil Cooler, Oil Filter, Oil Level Gauge, Oil Pump, Plug, Oil Sump, Engine Wiring Harness, Thermostat, Cab Heater Pipework, Starter Motor and Mounting
  • 1.6 Air Intake and Exhaust Outlet – Air Restriction Indicator, Air Cleaner 11″, Air Cleaner Filter Element, Air Intake US QSB6.7 LHD, Exhaust Pipe Piping
  • 1.7 Cooling System – Coolant Piping, Radiator Mount and Installation, CAC Piping, Recovery Tank Installation, Engine Fan
• 02. Transmission
  • 2.1 Controls and Instruments – Shifter Installation Cab Lever, Shifter Panel LHD Unlatch Guard Lifting FW
  • 2.3 Mechanical Transmission – Engine/Transmission Adaptation, Transmission Mount with Flange, Automatic Transmission, Transmission Case Main Housing, Filling Pipe, Main Shaft, Flange, Oil Pump, Planet Wheel, Planetary Gear, Valve and Filter, Oil Cooler, Torque Converter, Clutch, Housing, Planetary Gear, Tail Support 3000 Series, Chassis Dipstick 3000 Flexible LHD & RHD
  • 2.7 Cooling System – Transmission Cooling System US QSB6.7
  • 2.8 Transmission Control System – ECU Installation 3000 FuelSense 2.0 24V A-0HKC LHD
• 03. Driveline / Axle
  • 3.3 Drive Axle – Drive Shaft 116WB for Hande & Sisu Rear Axle, Rear Axle Ratio 12.28 335MM ASA, Rear Axle Ratio 12.28 (ISO 8667 – T180) without Diff Lock, Wheel Hub, Wheel Bolt L=103MM, Reduction Gear Hub, Planetary Gear I=4.235, Axle Shaft 1800MM Track, Differential Carrier without Diff Lock Ratio 12.28, Brake 180MM Brakes 13 Deg Chamber
• 04. Brakes
  • 4.1 Controls and Instruments – Brake System Gladhand Holders, Gladhand Red and Blue Coiled 15′ Standard
  • 4.3 Service Brake System – Brake System
• 05. Steering
  • 5.1 Controls and Instruments – Steering Gear Installation Chassis
  • 5.2 Power Assisted System – Front Axle 16.5X5 ASA 30″ 335MM with Shields LHD, Front Axle, Wheel Hub with Brake Drum Assembly without ABS, Brake Equipment Left and Right Air Brake with Auto Slacks and Dust Shields
• 06. Suspension
  • 6.2 Suspension – Front Suspension Parabolic Slipper Spring with Shock Absorber, Rear Suspension Solid Mount Rear Axle
  • 6.3 Tyres and Rims, Safety Component – Wheel and Tire GP 280/75R22.5 335MM HD
• 07. Load Handling
  • 7.1 Controls and Instruments – Hydraulic 5th Wheel Control Mechanical, Controller Handle Long Fifth Wheel
  • 7.9 Load Carrier – Air System/5th Wheel Unlatch, Fifth Wheel HD Boom 17″ Lift 5″ Cylinder FW35TT Plate, Fifth Wheel 2″ King Pin, Hydraulic Hose Installation Valve to Bulkhead 122″ HDBM
  • 7.10 Other Functions – Electrical Equipment Trailer Connection 24V with Cable
• 09. Frame, Body, Cab and Accessories
  • 9.1 Controls and Instruments – Air System Gauge Panel 24V RHD Split, Dashpanel Auxiliary Electrical Equipment, Auxiliary Dashboard Mount for Transmission Oil Temp Gauge, Electrical Equipment Instrument Panel Optional Transmission Oil Temp Gauge, Dash Panel CAN-Bus 24V LHD Gauge and Warning Cummins, Steering Devices Steering Wheel and Column
  • 9.2 Safety and Emergency Equipment – Indicator Light Fifth Wheel Cab Warning Jaw Lock, Horn Installation Air Horn Mounted, Electrical Equipment Horn Installation 24V Electric, Safety System, Sticker No Riders, Safety System Decals 2D Logos TL2, Safety System Backup Alarm Transmission Mounted, Safety System/Decals Chassis TL2 for Elevating, Sticker Cab Tilt Caution, Sticker with Striped Taped Bumper
  • 9.3 Seat – Drivers Seat NS2000 RHD, Drivers Seat with Seat Belt Installation Orange
  • 9.4 Heating, Ventilation and Air Conditioning – Fan/Cab Overhead RH Corner LHD, Hoses for Heater, Heater with AC, Condenser Installation, Control Unit Installation, Plumbing A/C
  • 9.5 Wiper/Washer System – Windscreen Wiper with Washer LHD Electric 24V
  • 9.6 Lighting System – Floodlights N25 24V, Flood Light Driver Side RRC, Flood Light Two Forward Roof Mounted, Flood Light Underside LH Platform, Dome Light, LED Headlights and Taillights, Strobe Light Cab Forward
  • 9.8 Entertainment and Communication – Radio Installation Overhead 24V to 12V
  • 9.9 Glass/Windows/Mirrors – Glasses/Cab RRC LHD Tinted, Side Window LH Fixed Tinted, Side Window Sliding RH, Window/Guard RRC LHD, Guard Assembly RRC 45 LHD, Mirrors Cab with Convex Low Vibration
  • 9.10 Cab Structure and Suspension – Cab Installation LHD RRC with 3 Point Seat Belt, Engine Hood, Door LH Side Tinted Window with Lock Snap Handle LHD, Side Door Assembly, Cab/Door Rear Door RRC Alum LHD, Installation Cab to Deck, Cab Deck Low Vibration LHD, Cylinder Mount / Tilt of Cabin RHD, Cab Mounting/Tilt Cylinder Safety Bar, Cab Air Suspension, Pin/Cab Pivot, Cab Mounting/Tilt Pump 24V, Cab Mounting Tilt Switch, Cab Firewall Insulation and Plugs LHD, Grab Handle LHD RRC, Tow Hook Installation Rear
  • 9.11 Cab Interior – Coat Hook, Cab Accessory CB/Monitor Stand, Panel Installation Front Two Piece Panel, Cab/Steering Column Mounting, Instrument Panel Assembly Hinged LHD, Roof Insulation, Additional Insulation Rear Wall and Roof, Dash Panel CAN-Bus 24V LHD Cab Controls, Instrument Panel CAN-Bus 24V LHD Cab Control, Floor Mat
  • 9.12 Frame – Frame/Crossmember Rear Installation Elevating, Frame/Skid Ramp Installation Elevating 5th Wheel, Frame/Rear Axle Bracket Installation 430MM Lift, Frame/Crossmember Front Installation LHD Standard Bumper, Frame/Rail Assembly 3200MM WB LHD Lift
  • 9.13 Body – Bumper LHD Standard 96″ Wide, Fender Front & Behind Rear Axle, Mudguard LHD, Grab Handle Side Step RHD RRC, Platform Chassis, Platform Side Step Installation 2 Step LHD, Service Platform LHD 2 Step without Centre Platform
• 10. Common Hydraulics
  • 10.3 Tanks and Accumulators – Hydraulic Tank Installation 10 GPM LH Tank LH/RH PTO Tilt Pump, Hydraulic Tank Assembly with Sight Gauge and Inner Filter
  • 10.4 Pumps – Hydraulic Installation Parker Pump RH PTO 10GPM TL2, Power Take Off
  • 10.5 Hoses, Pipes and Valves – Hydraulic Installation Valve Group Principle Mechanical Valve 10GPM, Directional Control Valve 4-Way, Hydraulic Hose Installation Boom Cylinder Hose Standard & HDBM, Hydraulic Hosing TAS65 Gear RH PTO LHD, Hydraulic Hosing 10GPM LH Tank LH PTO, Hydraulic Schematic
• 11. Common Electrics
  • 11.3 Batteries – Battery Casing, Battery Installation GNB 31SI, Battery/Cables 24V Driver Side Box, Battery Jumper Connector Installation, Battery/Engine Cable Installation LH Box LH Starter IBDS LHD
  • 11.5 Distribution of Electricity – Start Relay, Alternator 24V 70A, Electric System Wiring Harness Main 24V LHD Chassis, Electric System Cabin 24V LHD, Harness Assembly US Cummins 24V LHD Main Cab TL2, Wiring Diagram
• 12. Common Pneumatics
  • 12.2 Tanks and Accumulators – Air System Tank Installation, Air System Chassis Installation RHD Tractor and Trailer Brake Valves, Pneumatic GP Split Brake System Standard 3 Air Tanks, Pneumatic Equipment GP Split Brake System Standard 3 Air Tanks
  • 12.3 Compressor – Compressor Heating and Cooling Installation
  • 12.4 Hoses, Pipes and Valves – Air System Installation Air Compressor Plumbing, Air System Chassis/Auxiliary Fill Gladhand Bumper Mounted
  • 12.5 Filters, Air Dryer and Pressure Release – Air System/Air Dryer 24V LHD Elevating
• Index List – Full alphabetical part number index mapping every part number to its section and page

Across all of this, the catalogue gives a technician a complete parts-identification chain for the TL2: from a drawing callout to a part number to an order quantity, with standards such as DIN and ISO notations carried on the text pages so the correct fastener grade, thread and dimension can be confirmed before ordering. The index list at the back turns a known part number into its exact location in the book, which is what makes day-to-day parts counter work fast.

What This Kalmar TL2 Parts Catalogue Lets You Do

With this spare parts catalogue on hand you can look up and order the right component for a TL2 terminal tractor in the SH22048-SH22052 serial range without relying on memory, an old invoice, or a dealer phone call to identify a part. The exploded illustrations let you see how an assembly goes together before you take it apart, so you order everything you will actually need in one go – seals, gaskets, fasteners and hardware included – rather than discovering a missing O-ring halfway through the job.

For engine work on the Cummins QSB 6.7, the catalogue breaks the unit down into cylinder block, cylinder head, crankshaft, turbocharger and pipework, fuel pump, fuel filter, oil cooler, oil sump, water pump and belt drive, each with its own parts list. For the Allison 3000 series automatic transmission, it covers the main housing, main shaft, oil pump, planet wheel, planetary gear, valve and filter body, oil cooler, torque converter, clutch packs and the tail support. Driveline and axle pages cover the drive shaft, rear axle, wheel hubs, wheel bolts, reduction gear, planetary gear set, axle shafts, differential carrier and the 180MM brakes. Front axle, steering gear, leaf spring suspension, wheel and tyre assemblies, fifth wheel boom and king pin, hydraulic tank and pump, the 24V electrical distribution, and the air system with tanks, compressor, air dryer and gladhands are all present with their own exploded views.

Getting the correct part number and the correct quantity the first time matters – an incorrect fastener grade, a wrong seal dimension or a mismatched gear ratio can turn a routine service into a repeat repair. This catalogue removes that risk by showing exactly what belongs on the machine as built.

Delivery

IMAGES PREVIEW

The catalogue is delivered as an instant PDF download – no shipping, no waiting for a physical book. Once payment is complete you can open it immediately on a workshop PC, laptop, tablet or phone, and print the specific illustration and text pages you need for the job in front of you.