Kawasaki 115ZIV-3 WHEEL LOADER SHOP MANUAL AAA-S11M1E01-00Z – PDF DOWNLOAD

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Kawasaki 115ZIV-3 WHEEL LOADER SHOP MANUAL AAA-S11M1E01-00Z – PDF DOWNLOAD

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Kawasaki 115ZIV-3 WHEEL LOADER SHOP MANUAL AAA-S11M1E01-00Z – PDF DOWNLOAD

Language :English
Pages :78
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL

DESCRIPTION:

Kawasaki 115ZIV-3 WHEEL LOADER SHOP MANUAL AAA-S11M1E01-00Z – PDF DOWNLOAD

MITSUBISHI S6A3 Engine.
SERIAL NUMBERS
11M1-9001 and up.
Troubleshooting
Measurement for Performance Check

FOREWORD
To ensure good machine performance reduce failures or problems, and prolong the service life of each component, it
is necessary to operate the machine as is directed in the Operator and Maintenance Manual.
To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual.
Troubleshooting
Measurement for Performance Check
The purpose of this manual is to provide information on the product and the correct maintenance and repair methods.
Please read this manual to ensure correct troubleshooting and good repair service.
This manual will be periodically reviewed and revised for more satisfactory content. If you have any opinions or
requests, please inform us.
Safety Precautions
The most important point in providing repair service is safety. To ensure safety, observe the general cautions
described below.
・This manual is intended for properly trained and equipped service technicians.
・Any work on the machine must be performed by the trained personnel only.
・Carefully read this manual to thoroughly understand the operation method before you operate or repair the
machine.
・Be sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
・Place the machine on a level and solid ground, and place chocks against the wheels to prevent movement.
・Remove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!” tag to the
steering wheel.
・Be sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air, or engine coolant
pipe.
・Be sure to apply the articulation stopper before starting work.
・While supporting the bottom of the chassis using a jack, be sure to support the chassis using the blocks.
・When the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or adequate
cribbing under the unit to prevent unexpected dropping.
・Do not start to work in an enclosed area if adequate ventilation is not provided.
・To remove a heavy unit (196N (20kg) or more), be sure to use a crane or other lifting tool.
・Just after stopping operation, be careful not to directly touch a hot component. You may get burned.
・Contact tire manufacturer’s local dealer for tire servicing and changing.
・Always store the tools in good condition, and use them properly.
・Keep the work area clean. Clean up spills immediately.
・Avoid the use of flammable solvents and cleaners.
・When working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow, ice, and mud.
・Use safe work platforms to reach higher areas of the machine.

TABLE OF CONTENTS:

Kawasaki 115ZIV-3 WHEEL LOADER SHOP MANUAL AAA-S11M1E01-00Z – PDF DOWNLOAD

MITSUBISHI S6A3 Engine.
SERIAL NUMBERS
11M1-9001 and up.
Troubleshooting
Measurement for Performance Check

FOREWORD 2
Safety Precautions 3
Safety Symbols 4
Symbols 5
TROUBLESHOOTING 7
Cautions Regarding Troubleshooting 9
How to Use Quick Troubleshooting Table 10
Safety Precautions 11
Torque Converter and Transmission Group 12
Machine does not move in any shift lever position 12
Machine does not move at a certain shift lever position 13
Machine moves at the neutral position (Example: Machine moves forward at the neutral position) 14
Large shock at starting or changing speeds /direction 15
Large time lag at starting or changing speed /direction 16
Low power (Defective torque converter or transmission) 17
Torque converter oil is overheating 18
Machine moves reverse when starting to climb up on a slope using inching brake 19
Automatic speed change is not possible 20
QUAD (PUS) switch does not work 21
Hydraulic Group 22
Boom and/or bucket do not move 22
Boom and/or bucket have low power, or move too slowly(S/N 11M1-9001 ～9100) 23
Boom and/or bucket have low power, or move too slowly(S/N 11M1-9101 ～) 24
Excessive cylinder drift(S/N 11M1-9001 ～9100) 25
Excessive cylinder drift(S/N 11M1-9101 ～) 26
Boom and/or bucket are spongy (Holding bucket against the ground is not possible) 27
Bucket positioner (kick-out) does not work 28
Steering is not possible or hard to steer 29
Machine sways, or has a shock during steering 30
Abnormal noise in hydraulic system 31
Others 32
Brake Group 33
Brake does not work well (In the worst case, the brake does not work at all) 33
Brake is dragging when released 34
Stepping on the brake pedal sounds the buzzer 35
Accumulator pressure does not rise, or too slow in rising 36
Parking brake does not work (or:Releasing the brake is not possible) 37
Auto brake does not work 38
Electrical Group 39
Engine hard to start or will not start 39
Engine will not stop even if the starter switch is turned to “OFF” (or: Starting the engine is not possible) 40
Instrument panel does not indicate properly 41
Circuit protector of the transmission controller is turned off 42
MEASUREMENT FOR PERFORMANCE CHECK 43
Standard Measurement Values for Performance Check 44
Preparation for Performance Check 46
Measuring Engine Speed 48
Measuring Clutch Oil Pressure and Time Lag 52
Measuring Cylinder Drift 54
Measuring Boom Cycle Time 56
Measuring Full Steering CycleTime 57
Adjusting Steering Stopper 58
Measuring Steering Wheel/Lever Operating Force 59
Measuring Relief Valve Setting Pressures 60
Checking Brake Performance 64
Measuring Brake Line Setting Pressure 66
Measuring Accumulator Charging Time 71
Measuring Number of Brake Pedal Applications 73
Measuring Declutch Engagement 74
Measuring Radiator Cooling Capability 75

S.M 9/2/2025