Kawasaki 65TMV-2 WHEEL LOADER SHOP MANUAL 93207-00620 – PDF DOWNLOAD

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Kawasaki 65TMV-2 WHEEL LOADER SHOP MANUAL 93207-00620 – PDF DOWNLOAD

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Kawasaki 65TMV-2 WHEEL LOADER SHOP MANUAL 93207-00620 – PDF DOWNLOAD

Language :English
Pages :247
Downloadable : Yes
File Type : PDF

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Kawasaki 65TMV-2 WHEEL LOADER SHOP MANUAL 93207-00620 – PDF DOWNLOAD

Disassembly & Reassembly
Service Standard
Powered by Isuzu 4HK1X Engine
Serial No. 65J4-8001

Foreword

• To ensure good machine performance, reduce failures or problems, and prolong the service life of each
  component, it is necessary to operate the machine as is directed in the Operator and Maintenance Manual.
• To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual.

Disassembly & Reassembly
Service Standard

• For the engine, refer to the engine Shop Manual provided by the engine manufacturer.
• The purpose of this manual is to provide information on the product and the correct maintenance and repair
  methods. Please read this manual to ensure correct troubleshooting and good repair service.
• This manual will be periodically reviewed and revised for more satisfactory content. If you have any opinion or
  requests, please inform us.

Safety Precautions

The most important point in providing repair service is safety. To ensure safety, observe the general cautions
described below.
●This manual is intended for properly trained and equipped service technicians.
●Any work on the machine must be performed by the trained personnel only.
●Carefully read this manual to thoroughly understand the operation method before you operate or repair the machine.
●Be sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
●Place the machine on level and solid ground, and place chocks against the wheels to prevent movement.
●Remove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!” tag to the
steering wheel.
●Be sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air, or engine coolant pipe.
●Be sure to apply the articulation stopper before starting work.
●While supporting the bottom of the chassis using a jack, be sure to support the chassis using the blocks.
●When the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or adequate
cribbing under the unit to prevent unexpected dropping.
●Do not start to work in an enclosed area if adequate ventilation is not provided.
●To remove a heavy unit (20 kgf (40 lbs) or more), be sure to use a crane or other lifting device.
●Just after stopping operation, be careful not to directly touch a hot component. You may get burned.
●Contact tire manufacturer’s local dealer for tire servicing and changing.
●Always store the tools in good condition, and use them properly.
●Keep the work area clean. Clean up spills immediately.
●Avoid the use of flammable solvents and cleaners.
●When working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow, ice, and mud.
●Use safe work platforms to reach higher areas of the machine.

TABLE OF CONTENTS:

Kawasaki 65TMV-2 WHEEL LOADER SHOP MANUAL 93207-00620 – PDF DOWNLOAD

Disassembly & Reassembly
Service Standard
Powered by Isuzu 4HK1X Engine
Serial No. 65J4-8001

CHASSIS GROUP
Disassembly & Reassembly………………………………….14-1
Service Standard ………………………………………………..15-1
POWER GROUP
Disassembly & Reassembly………………………………….24-1
Service Standard ………………………………………………..25-1
TORQUE CONVERTER & TRANSMISSION GROUP
Disassembly & Reassembly………………………………….34-1
Service Standard ………………………………………………..35-1
HYDRAULIC GROUP
Disassembly & Reassembly………………………………….44-1
Service Standard ………………………………………………..45-1
BRAKE GROUP
Disassembly & Reassembly………………………………….54-1
Service Standard ………………………………………………..55-1
OPERATOR STATION GROUP
Disassembly & Reassembly………………………………….74-1

S.M 2/2/25