Kawasaki 80ZV-2 WHEEL LOADER Parts MANUAL 93309-00351 – PDF DOWNLOAD

This parts catalog is applied to models indicated on the cover. Parts of special specifications are not included. For engines, refer to the “Engine Parts Catalog” offered separately.

  II. How to Order Parts When ordering a part, refer to illustrations and lists in this parts catalog, and clearly notify our company of the model name, the chassis No., the parts No., the parts name, the required quantity, etc.

III. How to Look at Parts Catalog Illustrations in the parts catalog show the “position and shape” of each part in the range required in ordering. Accordingly, illustrations do not always agree with actual parts. 1. How to look at illustrations The illustration shown below as an example helps you to understand how to look at illustrations.

• Before Use
• Chassis No and Manufacturer’s Serial No
• CONTENTS II
• PARTS NAME INDEX
• 80ZV-2 <EXPORT SPEC>
• CHASSIS AND ELECTRICAL SYSTEM Page
FRONT CHASSIS GROUP 1
LIFT ARM GROUP 3
PIN MOUNT 5
REAR CHASSIS GROUP 7
CENTER PIN GROUP 9
FUEL TANK GROUP 11
OILTANKGROUP 13
FLOOR BOARD GROUP 15
SEAT STAND & CONTROL BOX MOUNT 17
CONTROL BOX COVER MOUNT 19
OPERATION STAND GROUP 21
DECK & FENDER GROUP 23
STEP & HANDRAIL GROUP 25
SCREEN BOARD MOUNT 27
ENGINE ROOM MOUNT 29
RADIATOR GUARD MOUNT 33
REAR GRILLE GROUP 35
WIND SHIELD GROUP <AIR BAFFLE GROUP> 37
COVER MOUNT 39
SEAT GROUP 41
SEAT 43
SUSPENSION 45
GREASE PIPING<FOR FRONT> 47
GREASE PIPING<FOR REAR> 49
GREASE GUN MOUNT 51
ELECTRICAL PARTS MOUNT 53
FRONT LAMP MOUNT 57
REAR LAMP MOUNT 59
WORKING LAMP MOUNT 61
BATTERY MOUNT 63
RELAY & SWITCH MOUNT 65
INSTRUMENT PANEL MOUNT 67
HORN & BUZZER MOUNT 69
ELECTRICAL WIRING – FRONT CHASSIS 71
ELECTRICAL WIRING – REAR CHASSIS 73
ELECTRICAL WIRING – FLOOR BOARD 79
• POWER SYSTEM
POWER GROUP 83
DRAIN LINE 85
2ND PROPELLER SHAFT 87
3RD PROPELLER SHAFT 89
RADIATOR MOUNT 91
RADIATOR GROUP 93
FAN MOTOR 95
RADIATOR 97
WATER LINE 99
AIR COOLER LINE 101
AIR CLEANER GROUP 103
EXHAUST GROUP 105
FUEL LINE 107
SUB TANK GROUP 109
• TORQUE CONVERTER AND TRANSMISSION SYSTEM
TRANSMISSION HYDRAULIC LINE 111
TRANSMISSION 113
TORQUE CONVERTER 115
TRANSMISSION CASE GROUP 119
FORWARD & 3RD CLUTCH 121
4TH CLUTCH 123
REVERSE & 2ND CLUTCH 125
1 ST CLUTCH 127
OUTPUT SHAFT GROUP 129
TRANSMISSION CONTROL VALVE 131
REPAIR KIT 133
• AXLE AND DIFFERENTIAL
FRONT AXLE GROUP 135
REAR AXLE GROUP 137
AXLE SUPPORT GROUP 139
FRONT DIFFERENTIAL 141
REAR DIFFERENTIAL 143
TIRE & WHEEL GROUP 145
• BRAKE SYSTEM
BRAKE LINE – FLOOR BOARD<FLARED PIPE> 149
BRAKE LINE – FLOOR BOARD<HOSE> 151
BRAKE LINE – REAR CHASSIS 153
BRAKE LINE – FRONT AXLE 157
BRAKE LINE – REAR AXLE 159
BRAKE LINE – ACCUMULATOR 161
PARKING BRAKE LINE 163
UN LOADER VALVE MOUNT 165
COMBINATION VALVE MOUNT 167
PARKING BRAKE GROUP – REAR 169
BRAKE VALVE GROUP 171
BRAKE VALVE 173
OIL CYLINDER 179
UNLOADER VALVE 181
• CONTROL SYSTEM
STEERING WHEEL MOUNT 183
SHIFT LEVER GROUP 185
TILT CASE GTOUP 187
VALVECONTROLGROUP 189
SAFETY DEVICE ASSY 191
FUEL CONTROL GROUP 193
STEERING CYLINDER GROUP 195
STEERING VALVE 197
ORBITROL<TM> 199
STEERING CYLINDER 201
BUCKET POSITION ER GROUP 203
SENSOR MOUNT <FOR BOOM> 205
• LOADING HYDRAULIC SYSTEM
LOADING HYDRAULIC LINE – FRONT CHASSIS 207
LOADING HYDRAULIC LINE – BOOM 209
LOADING HYDRAULIC LINE – REAR CHASSIS<FO 211
LOADING HYDRAULIC LINE – REAR CHASSIS<FO 213
LOADING HYDRAULIC LINE – REAR CHASSIS<FO 215
LOADING HYDRAULIC LINE – STEERING CYLIND 217
LOADING HYDRAULIC LINE – OIL COOLER 219
HYDRAULIC LINE – FAN MOTOR 221
PILOT HYDRAULIC LINE 223
PILOT HYDRAULIC LINE – ORBITROL<TM> 227
STOP VALVE MOUNT 231
OIL PUMP 233
ACCUMULATOR 235
CONTROL VALVE 237
PILOT VALVE 239
STOP VALVE 243
VALVE MOUNT <EFFICIENT LOADING SYSTEM> 245
LIFT CYLINDER 247
TILT CYLINDER 249
• BUCKET,ACCESSORIES,ETC,
BUCKET <FOR GENERAL PURPOSE> 251
BUCKET <FOR ROCK – RS> 253
BUCKET <FOR ROCK – RV> 255
BUCKET <FOR LIGHT MATERIALS> 257
BUCKET OPTION PARTS 259
MARKING GROUP 263
REPAIR & MAINTENANCE PARTS 267
• CAB<OPTION>
CAB MOUNT 269
CAB 271
DOOR GROUP <FOR LH> 275
DOOR GROUP <FOR RH> 277
CAB ACCESARY 279
FRONT WIPER & WINDOW WASHER GROUP 281
BOX MOUNT 283
ELECTRICAL PARTS GROUP 285
ELECTRICAL WIRING – CAB 287
DOOR STOPPER MOUNT 289
MIRROR GROUP 291
REAR WIPER & WINDOW WASHER GROUP 295
WINDOW GLASS MOUNT 297
DISPLY MOUNT 299
CAB OPTION PARTS 301
COVER GROUP – CAB 303
AIR DUCT MOUNT 305
AIR DUCT MOUNT 307
FILTER MOUNT 311
AIR CONDITIONER MOUNT 313
AIR CONDITIONER COVER GROUP 315
AIR CONDITIONER LINE – REAR CHASSIS 317
AIR CONDITIONER LINE – FLOOR BOARD 319
CONDENSER & COVER MOUNT 321
COMPRESSOR MOUNT 323
COMPRESSOR ASSY 325
AIR CONDITIONER UNIT MOUNT 327
AIR CONDITIONER UNIT ASSY 329
AIR DAMPER 331
BLOWER ASSY 333
CONDENSER 335
ELECTRICAL PARTS GROUP <FOR AIR CONDITIO 337
SENSOR MOUNT <FOR AIR CONDITIONER> 339
• 80ZV-2 OPTION <EXPORT SPEC>
• OPTION
TILT CYLINDER COVER<FOR SINGLE TILT CYLI 341
WEIGHT MOUNT <ALL-IN-ONE UNIT> 343
HANDRAIL MOUNT 345
LIFT ARM<HIGH LIFT ARM SPEC> 347
TILT CYLINDER<HIGH LIFT ARM SPEC> 349
PRECLEANER MOUNT 351
LIMITED SLIP DIFFERENTIAL MOUNT 353
HYDRAULIC LINE – ATTACHMENT <FOR 3-WAY P 355
PILOT HYDRAULIC LINE <FOR 3-WAY PIPING> 357
VALVE MOUNT <FOR 3-WAY PIPING> 359
VALVE CONTROL GROUP <FOR 3-WAY PIPING> 361
CONTROL VALVE <FOR 3-WAY PIPING> 363
PILOT VALVE <FOR 3-WAY PIPING> 365
SWITCH MOUNT-FORWARD/REVERSE<FOR 2-WAY P 367
WARNING LAMP MOUNT 369
CABLE MOUNT <WARNING LAMP> 371
REAR LAMP MOUNT 375
CAR RADIO/CAR STEREO MOUNT 377
• PARTS NO INDEX 380