KAWASAKI WHEEL LOADER 60ZV OPERATION & MAINTENANCE MANUAL 93106-00084 PDF

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KAWASAKI WHEEL LOADER 60ZV OPERATION & MAINTENANCE MANUAL 93106-00084  – PDF DOWNLOAD

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KAWASAKI WHEEL LOADER 60ZV OPERATION & MAINTENANCE MANUAL 93106-00084  – PDF DOWNLOAD

Language :English
Pages :174
Downloadable : Yes
File Type : PDF

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KAWASAKI WHEEL LOADER 60ZV OPERATION & MAINTENANCE MANUAL 93106-00084  – PDF DOWNLOAD

ISUZU BB-6BG1T Engine
Serial No. 60J4-5001 and up

FOREWORD

• Kawasaki pursues a policy of continuing improvement in design and performance of this machine. The right is therefore reserved to vary specifications without prior notice or obligation. This machine gives you, our customer, the maximum in performance and durability, state of the art technology and safety.
• Should you have any question regarding this machine or manual, please contact the Kawasaki dealer in your area during regular business hours. A satisfied customer is our goal. For additional details, for safe and efficient operation and maintenance of your Cummins engine, please refer to your Cummins operation & maintenance manual.
• There may be an optional supplemental operation & maintenance manual, and this also should be referred to when operating machines that are equipped with special packages. This manual is compiled for persons who understand English. If an operator or maintenance person does not understand English, please translate what said in this manual into his mother language.

TABLE OF CONTENTS:

KAWASAKI WHEEL LOADER 60ZV OPERATION & MAINTENANCE MANUAL 93106-00084  – PDF DOWNLOAD

ISUZU BB-6BG1T Engine
Serial No. 60J4-5001 and up

FOREWORD 4
SAFETY NOTICE 5
CONTENTS 6
1 SAFETY 1 1 6
SAFETY 1 2 6
Safe Operation 1 2 6
Safe Maintenance 1 11 6
Safety Signs 1 16 6
Safety Devices 1 20 6
2 OPERATION 2 1 6
COMPONENT NAME/LOCATION 2 2 6
OPERATOR’S AREA 2 3 6
Pedals and Levers 2 3 6
Switches 2 9 6
Indicators 2 16 6
Seat 2 22 6
Electrical Protection 2 24 6
Radio – AM / FM Cassette (24Volt Type) (option) 2 26 6
Heater or Air Conditioner (option) 2 34 6
Ride Control System (option) 2 38 6
OPERATION 2 39 6
Check before Operation 2 39 6
Starting the Engine 2 47 6
Check after Starting the Engine 2 49 6
Operating the Machine 2 54 6
Parking 2 57 6
Stopping the Engine 2 58 6
Operating Techniques 2 59 6
SPECIAL PROCEDURES 2 66 6
Adjustments 2 66 6
Roading / Special Applications 2 68 6
Booster Batteries / Jumper Cables 2 69 6
Towing 2 71 6
Transportation 2 72 6
Long Term Storage 2 74 6
3 MAINTENANCE 3 1 7
MAINTENANCE 3 2 7
Serial Number Location 3 2 7
Inspection and Maintenance Table 3 5 7
When Required Inspection and Maintenance 3 8 7
Every 10 Hours or Daily 3 17 7
Every 50 Hours or 1 Week 3 18 7
Every 250 Hours or 1 Month 3 24 7
Every 500 Hours or 3 Months 3 33 7
Every 1000 Hours or 6 Months 3 36 7
Every 2000 Hours or 1 Year 3 43 7
Recommended Lubricants 3 48 7
Coolant Specification 3 50 7
TROUBLESHOOTING 3 51 7
SPECIFICATIONS 3 56 7
1 SAFETY 8
SAFETY 9
Safe Operation 9
Operator Safety 9
Mounting and Dismounting Safety 10
Before Starting Safety 11
Operational Safety 13
Parking Safety 17
Safe Maintenance 18
Safety Preparations Before Maintenance 18
Explosion / Fire / Burn Prevention 20
Other Maintenance Safety Concerns 21
Safety Signs 23
Safety Devices 27
Loading Control Lever Lock 27
Articulation Stopper 27
Neutral Start System 28
Parking Brake Lever 28
ROPS (Roll Over Protective Structure) 29
2 OPERATION 30
COMPONENT NAME/LOCATION 31
OPERATOR’S AREA 32
Pedals and Levers 32
1 Transmission Shift Lever 32
2 Horn Button 32
3 High-Low Beam Lever / Turn Signal Lever (option) 33
4 Loading Control Lever 33
5 Auxiliary Attachment Control Lever (option) 34
6 Wrist Rest (adjustable) 35
7 Accelerator Pedal 35
8 Right Brake Pedal 36
9 Left Brake Pedal (Declutch Pedal) 36
10 Steering Column Telescopic Tilt Handle 37
11 Loading Control Lever Lock 37
Switches 38
1 Starter Switch 39
2 Light Switch 39
3 High-Low Beam Lever / Turn Signal Lever (option) 40
4 Front Working Light Switch (Included in cab spec ) (option) 40
5 Rear Working Light Switch / Cab Rear Working Light Switch (option) 41
6 Transmission Cut-Off (Declutch) Switch 41
7 Four-way Flasher Switch (option) 42
8 Ride Control Switch (option) 42
9 QUAD (Quick Up And Downshift) Switch 43
10 Front Wiper Switch (Included in cab spec ) 43
11 Rear Wiper Switch (Included in cab spec ) (option) 44
12 12 Volt Power-outlet Socket (S/N 5053~) 44
Indicators 45
1 Speedometer 46
2 Engine Coolant Temperature Gauge 46
3 Fuel Level Gauge 46
4 Parking Brake Indicator Lamp (red) 46
5 Transmission Cut-Off (Declutch) Lamp (green) 46
6 Working Light Indicator Lamp (green) 47
7 Preheat Indicator Lamp (orange) 47
8 Central Warning Lamp (red) 47
9 Transmission Control Warning Lamp (red) 47
10 Brake Oil Warning Lamp (red) 47
11 Engine Oil Pressure Warning Lamp (red) 48
12 Engine Coolant Temperature Warning Lamp (red) 48
13 Torque Converter Oil Temperature Warning Lamp (red) 48
14 Air Cleaner Warning Lamp (red) 48
15 Charge Lamp (red) 49
16 Turn Signal Indicator Lamp (Left) (green) 49
17 Turn Signal Indicator Lamp (Right) (green) 49
18 High Beam Indicator Lamp (blue) 49
19 Auto Shift Indicator Lamp 49
20 Neutral Indicator Lamp 49
21 Hour Meter 49
22 Emergency Steering Warning Lamp (red) (option) 50
23 Ride Control Indicator Lamp (green) (option) 50
Seat 51
Seat Adjustment 51
Seat Belt 52
Electrical Protection 53
Fuse Boxes 53
Fusible Link 54
Radio – AM / FM Cassette (24Volt Type) (option) 55
Heater or Air Conditioner (option) 63
Ventilation Location and Mode 63
Switches 63
Operation of the Automatic Temperature Control unit 64
Ventilation Location and Mode 65
Switches 65
Ride Control System (option) 67
Operation and Function 67
OPERATION 68
Check before Operation 68
Walk-Around Inspection 68
Greasing 69
Check Engine Oil Level 69
Check Hydraulic Oil Level 70
Check Engine Coolant Level 71
Check Brake Oil Level 71
Check Water Separater 72
Check Wiring Harnesses 72
Articulation Stopper 73
Check Tire for Damage, Air and Tread Depth 73
Check Horn Operation 75
ROPS (Roll Over Protective Structure) (option) 75
Adjust and Check Rear View Mirrors 75
Check Parking Brake 75
Check Monitor Panel Operation 75
Check Control Lever 75
Check Transmission Shift Lever 75
Starting the Engine 76
Normal Start 76
Cold Start 77
Check after Starting the Engine 78
Check Warning Lamps 78
Check Fuel Level 79
Check Transmission Oil Level 79
Check Service Brake Operation 80
Check Parking Brake Operation 80
Check Steering Wheel Operation 81
Check Back-up Alarm Operation 81
Check Exhaust Gas 81
General Inspection 82
Operating the Machine 83
Starting the Machine 83
Starting the Machine on a Grade 84
Speed and Direction Change 84
Parking 86
Stopping the Engine 87
Operating Techniques 88
Loading 88
Excavating 90
Dozing 90
Ground Levelling 91
Carrying 92
Dumping into Truck or Hopper 92
Typical Truck Loading Methods 94
SPECIAL PROCEDURES 95
Adjustments 95
Bucket / Attachment Positioner Adjustment 95
Boom Kickout Adjustment 96
Roading / Special Applications 97
Booster Batteries / Jumper Cables 98
Towing 100
Transportation 101
Long Term Storage 103
Before Storage 103
During Storage 103
After Storage 104
MEMO 105
3 MAINTENANCE 106
MAINTENANCE 107
Serial Number Location 107
Inspection and Maintenance Table 110
When Required Inspection and Maintenance 113
Replace Bucket Teeth (option) 113
Replace Cutting Edge (option) 114
Check and/or Replace Seat Belt 115
Clean or Replace Air Cleaner Element 115
Clean Radiator Fins 116
Drain Water Separator 117
Check or Replace Fuses 117
Check Windshield Washer Fluid 118
Clean Air Conditioner Condenser (option) 118
Replace Coolant 119
Replace Air Conditioner Filter Elements (option) 120
Replace Air Conditioner Receiver Dryer (option) 121
Every 10 Hours or Daily 122
Every 50 Hours or 1 Week 123
Greasing 123
Check Tire Air Pressure 126
Drain Water and Sediment from Fuel Tank 127
Check Battery Electrolyte Level 128
Every 250 Hours or 1 Month 129
Greasing 129
Replace Engine Oil and Oil Filter Cartridge 131
Check Differential Gear Oil 132
Check Tightness of Wheel Bolts 133
Check and Adjust Fan Belts 134
Check and Adjust Air Conditioner Belt (option) 135
Clean Air Conditioner and Heater Filter Element (option) 136
Replace Filter 137
Every 500 Hours or 3 Months 138
Replace Transmission Oil Filter Cartridge 138
Replace Fuel Filter Cartridge 139
Every 1000 Hours or 6 Months 141
Replace Transmission Oil 141
Clean or Replace Transmission Breather 143
Replace Hydraulic Oil Return Filter 143
Adjust Parking Brake Lining 144
Check Air Conditioner Refrigerant (option) 145
Clean Feed Pump Strainer 146
Check and Adjust Engine 147
Every 2000 Hours or 1 Year 148
Replace Hydraulic Oil, Clean Filter 148
Replace Differential Gear Oil 150
Clean Fuel Tank 151
Replace Filter in the Hydraulic Tank Cap 151
Overhaul Brake Master Cylinder 152
Check Service Brake Disk Wear 152
Check and Adjust Valve Lash Clearance 152
Check Ride Control Accumulator (option) 152
Recommended Lubricants 153
Coolant Specification 155
Recommended Mixture of Antifreeze 155
TROUBLESHOOTING 156
SPECIFICATIONS 161
MEMO 163
INDEX 164
A 164
B 164
C 164
D 164
E 164
F 164
G 164
H 165
I 165
L 165
M 165
N 165
O 165
P 165
Q 165
R 165
S 165
T 165
W 166
Maintenance Log 167
Notes 171

S.M 4/2/2025