Kawasaki WHEEL LOADER 80ZV Shop MANUAL 93209-00231 – PDF DOWNLOAD

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Kawasaki WHEEL LOADER 80ZV Shop MANUAL 93209-00231 – PDF DOWNLOAD

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Kawasaki WHEEL LOADER 80ZV Shop MANUAL 93209-00231 – PDF DOWNLOAD

Language :English
Pages :374
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Kawasaki WHEEL LOADER 80ZV Shop MANUAL 93209-00231 – PDF DOWNLOAD

General Information
Function & Structure
Powered by CUMMINS 6CT AAB.3 ENGINE
Serial No” 80C4-8001

Foreword

• To ensure good machine performance, reduce failures or problems, and prolong the
  service life of each component, it is necessary to operate the machine as is directed in the
  Operator and Maintenance Manual.
• To effectively diagnose and repair the machine, it is important to follow the guidelines laid out
  in this Shop Manual.

• For the engine, refer to the engine Shop Manual provided by the engine manufacturer.
• The purpose of this manual is to provide information on the product and the correct
  maintenance and repair methods. Please read this manual to ensure correct troubleshooting and
  good repair service.
• This manual will be periodically reviewed and revised for more satisfactory content. If you have
  any opinion or requests, please inform us.

Safety Precautions

• The most important point in providing repair service is safety. To ensure safety,
  observe the general cautions described below.
• eThis manual is intended for properly trained and equipped service technicians.
• eAny work on the machine must be performed by the trained personnel only.
• eCarefully read this manual to thoroughly understand the operation method before you operate or
  repair the machine.
• eBe sure to wear appropriate clothes and protectors, such as safety boots, hard hat and goggles.
• ePlace the machine on level and solid ground, and place chocks against the wheels to prevent
  movement.
• eRemove the cable from the battery before starting the service work, and attach a “DO NOT OPERATE!”
  tag to the steering wheel.
• eBe sure to release the internal pressure before you remove a pipe, such as the hydraulic oil, air,
  or engine coolant pipe.
• eBe sure to apply the articulation stopper before starting work.
• eWhile supporting the bottom of the chassis using a jack, be sure to support the chassis using the
  blocks.
• eWhen the boom or bucket is raised or when a unit is lifted by a crane, be sure to place a stand or
  adequate cribbing under the unit to prevent unexpected dropping.
• eDo not start to work in an enclosed area if adequate ventilation is not provided.
• eTo remove a heavy unit (20kgf (40 lbs) or more), be sure to use a crane or other lifting tool.
• eJust after stopping operation, be careful not to directly touch a hot component. You may get
  burned.
• eContact tire manufacturer’s local dealer for tire servicing and changing. eAlways store the tools
  in good condition, and use them properly. eKeep the work area clean. Clean up spills immediately.
  eAvoid the use of flammable solvents and cleaners.
• eWhen working outdoors keep work areas, ladders, steps, decks and work platforms clear of snow,
  ice, and mud.
• eUse safe work platforms to reach higher areas of the machine.

TABLE OF CONTENTS:

Kawasaki WHEEL LOADER 80ZV Shop MANUAL 93209-00231 – PDF DOWNLOAD

General Information
Function & Structure
Powered by CUMMINS 6CT AAB.3 ENGINE
Serial No” 80C4-8001

00-OUTLINE 8
03-MEASUREMENT FOR PERFORMANCE CHECK 26
12-CHASSIS GROUP 30
13-CHASSIS GROUP 36
22-POWER GROUP 40
23-POWER GROUP 58
32-TORQUE CONVERTER AND TRANSMISSION GROUP 68
33-TORQUE CONVERTER AND TRANSMISSION GROUP 92
42-HYDRAULIC GROUP 94
43-HYDRAULIC GROUP 168
52-BRAKE GROUP 178
53-BRAKE GROUP 204
62-ELECTRICAL GROUP 214
63-ELECTRICAL GROUP 260
72-OPERATOR STATION GROUP 282
73-OPERATOR STATION GROUP 340

S.M 5/2/2025