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Kawasaki Wheel Loader ZX870 7 Operational & Service Manual & Parts Manual
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Description
Kawasaki Wheel Loader ZX870 7 Operational & Service Manual & Parts Manual
File Details:
Kawasaki Wheel Loader ZX870 7 Operational & Service Manual & Parts Manual
Language : English
Pages : 500+
Size : 27.6 MB
Downloadable : Yes
Format : PDF
KAWASAKI WHEEL LOADER ZX870 7 OPERATIONAL & SERVICE MANUAL & PARTS MANUAL:
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Table of Contents:
Kawasaki Wheel Loader ZX870 7 Operational & Service Manual & Parts Manual
COVER.......................................................... 1 MEMORANDUM..................................................... 3 FOREWORD....................................................... 5 ILLUSTRATION CONTENTS.......................................... 19 CONTENTS....................................................... 35 PERIODIC REPLACEMENT PARTS..................................... 0 FILTER, ELEMENT, BELT PARTS................................ 40 CAB RELATED PARTS.......................................... 44 FRAME, COVER................................................... 0 FRAME...................................................... 45 FRAME PARTS............................................ 46 FRAME...................................................... 48 COUNTERWEIGHT.............................................. 49 COUNTERWEIGHT SUPPORT...................................... 50 BATTERY COVER.............................................. 52 DOOR LOCK (1).......................................... 56 COVER (DOOR)............................................... 58 DOOR (FRONT VIEW OF PUMP) ................................. 60 DOOR LOCK (PUMP)........................................... 61 ANTI-SLIP COVER............................................ 62 COVER FRAME (CENTER)....................................... 63 COVER (CENTER)............................................. 64 MUFFLER COVER.............................................. 65 COVER FRAME................................................ 66 ENGINE COVER............................................... 68 DOOR LOCK (2).......................................... 72 DOOR LOCK (ENGINE COVER)................................... 73 RADIATOR COVER............................................. 74 DUCT (FOR RADIATOR).................................... 78 OIL COOLER COVER (1)....................................... 80 OIL COOLER COVER (2)....................................... 84 DUCT (FOR OIL COOLER).................................. 88 HEAT SHIELD................................................ 90 CENTER WALK (1)............................................ 92 CENTER WALK (2)............................................ 94 DOOR LOCK (3).......................................... 96 CATWALK.................................................... 97 HANDRAIL PARTS............................................. 98 HANDRAIL (CAB).............................................100 UNDER COVER (REINFORCED TYPE)..............................101 UREA WATER TANK COVER......................................102 DOOR LOCK (4)..........................................108 ENGINE......................................................... 0 ENGINE SUPPORT.............................................110 ENGINE.................................................112 ENGINE OIL FILTER PIPING...................................114 RADIATOR SUPPORT...........................................115 RADIATOR...............................................116 RADIATOR STAY PARTS....................................118 AIR CLEANER PARTS..........................................119 AIR CLEANER................................................120 PRE-CLEANER................................................122 CAP........................................................123 MUFFLER....................................................124 MUFFLER SUPPORT............................................126 MUFFLER PARTS..............................................128 EXPANSION TANK.............................................130 AIR COOLER PIPING..........................................132 OIL COOLER SUPPORT.........................................134 OIL COOLER.............................................136 FUEL COOLER................................................137 FUEL TANK SUPPORT..........................................138 FUEL TANK..............................................140 FUEL CHARGING UNIT.........................................142 FUEL PIPING................................................146 FUEL MAIN FILTER SUPPORT...................................150 FUEL PRE-FILTER............................................152 UREA WATER TANK PARTS......................................154 UREA WATER TANK........................................156 UREA WATER TANK PIPING.....................................158 HYDRAULIC SYSTEM............................................... 0 FAN DRIVE (FOR RADIATOR)...................................162 FAN DRIVE (FOR OIL COOLER).................................164 FAN VALVE (FOR RADIATOR)(REVERSE TYPE).....................166 FAN VALVE (FOR OIL COOLER)(REVERSE TYPE)...................168 OIL TANK PARTS.............................................170 OIL TANK...............................................172 SWING DEVICE...............................................178 CONTROL VALVE .............................................180 CONTROL VALVE SUPPORT......................................181 PUMP DEVICE................................................182 HYDRAULIC PIPING............................................... 0 DRAIN PIPING (FOR PUMPMISSION).............................183 TAIL HOSE PARTS............................................184 SUCTION PIPING (FOR PUMP)..................................186 SUCTION PIPING (FOR OIL TANK)..............................188 DELIVERY PIPING............................................189 RETURN PIPING (FOR OIL COOLER).............................190 RETURN PIPING (FOR CONTROL VALVE)..........................192 DRAIN PIPING...............................................193 FAN DRIVE PIPING...........................................194 HYDRAULIC PIPING (MAIN)........................................ 0 MAIN PIPING (1)............................................195 MAIN PIPING (2)............................................196 MAIN PIPING (3)(FOR FRONT).................................198 MAIN PIPING (3)............................................200 HYDRAULIC PIPING (PILOT)....................................... 0 PILOT PIPING (1)...........................................201 PILOT PIPING (2-1).........................................202 PILOT PIPING (2-2).........................................206 PILOT PIPING (3)...........................................210 PILOT PIPING (4)...........................................214 PILOT PIPING (5)...........................................218 PILOT PIPING (6)...........................................220 PILOT PIPING (7)...........................................222 PILOT PIPING (8)...........................................224 PILOT PIPING (9)...........................................226 PILOT PIPING (10)..........................................228 ELECTRIC SYSTEM................................................ 0 ELECTRIC PARTS (1).........................................230 RELAY PARTS............................................232 ELECTRIC PARTS (3).........................................233 ELECTRIC PARTS (4).........................................234 ELECTRIC PARTS (5).........................................236 ELECTRIC PARTS (6).........................................240 ELECTRIC PARTS (7-1).......................................242 SWITCH BOX.............................................244 ELECTRIC PARTS (7-2).......................................246 ELECTRIC PARTS (7-3).......................................248 ELECTRIC PARTS (8).........................................250 ELECTRIC PARTS (9).........................................251 START SWITCH...............................................252 ENGINE CONTROLLER SUPPORT..................................253 ENGINE STOP SWITCH.........................................254 AERIAL ANGLE CONTROL UNIT..................................255 AERIAL ANGLE PARTS.........................................256 MOBILE COMMUNICATIONS TERMINAL.............................257 CONTROLLER (MC)............................................258 MONITOR CONTROLLER.........................................259 SIDE CAMERA (R)............................................260 SIDE CAMERA (L)............................................261 REAR CAMERA............................................262 ELECTRIC CONTROL PARTS (CAB)...............................264 FRONT HEAD LAMP (2 LAMP)(OPG TOPGUARD).....................265 FRONT HEAD LAMP (4 LAMP)(OPG TOPGUARD).....................266 REAR HEAD LAMP (FLOOR).....................................267 REAR HEAD LAMP (CAB).......................................268 ROTATING BEACON (FLOOR)....................................269 ROTATING BEACON SUPPORT SOCKET.............................270 ROTATING BEACON............................................271 PERIPHERAL BEACON PARTS....................................272 WINDOW WASHER..............................................273 MICROPHONE.................................................274 PARALLEL LINK WIPER (PLANE GLASS)..........................276 PARALLEL LINK WIPER HARNESS................................278 CAB............................................................ 0 HD-CAB (MOBILE COMMUNICATIONS).............................280 CAB (1)................................................282 HD-CAB (2).............................................284 DOOR...................................................286 HD-CAB (3).............................................290 HD-CAB (4).............................................292 HD-CAB (5).............................................294 CAB (6)(POLYCARBONATE ROOF)............................296 CAB (7)................................................298 LAMP HARNESS...........................................299 SUNSCREEN ROLLER TYPE PARTS............................300 ROTATING BEACON PARTS..................................301 CAB GUARD (OPG LEVELⅡ FRONT)...............................302 CAB GUARD (OPG LEVELⅡ TOP).................................304 CAB GROUP (1)..............................................306 CAB GROUP (2)..............................................307 WITHOUT ANCHOR BOLT PARTS..................................308 CAB MIRROR.................................................309 SUNSCREEN ROLLER TYPE (FRONT WINDOW, RIGHT WINDOW).........310 SUNSCREEN ROLLER TYPE (REAR WINDOW)........................312 RAIN GUARD.................................................313 FLOOR PARTS.................................................... 0 CONTROL LEVER (FRONT, SWING)(TRIPLE SWITCH, THICK GRIP)....314 PILOT VALVE (FRONT, SWING).................................315 CONTROL LEVER (TRAVEL).....................................316 PILOT VALVE (TRAVEL).......................................317 PEDAL (L)..................................................318 PEDAL (R)..................................................319 LOCK LEVER.................................................320 CONSOLE....................................................322 CONSOLE COVER..............................................324 RIGHT COVER (1)............................................326 RIGHT COVER (2)............................................327 RADIO (AM/FM/AUX/BT/DAB)...................................328 REAR BOX (12V POWER SUPPLY)................................330 POWER UNIT (12V)...........................................332 FLOOR PARTS (1)............................................333 FLOOR PLATE................................................334 AIR SUSPENSION SEAT PARTS (WITH HEATER)(GRAMMER)...........336 AIR SUSPENSION SEAT (WITH HEATER)(GRAMMER)(1)..........338 AIR SUSPENSION SEAT (WITH HEATER)(GRAMMER)(2)..........340 AIR SUSPENSION PARTS (CONSOLE).............................342 HEATER SEAT PARTS..........................................343 SEAT STAND.................................................344 ANCHOR CAP.................................................345 FLOOR MAT..................................................346 AIR CONDITIONER, HEATER........................................ 0 AIR CONDITIONER (1)........................................348 AIR CONDITIONER UNIT...................................350 AIR CONDITIONER (2)........................................352 AIR CONDITIONER (3)........................................353 COMPRESSOR.............................................354 AIR CONDITIONER (4-1)......................................355 AIR CONDITIONER (4-2)......................................356 CONDENSER UNIT.........................................357 DUCT.......................................................358 DUCT (WITH AIR CONDITIONER)................................359 UNDERCARRIAGE.................................................. 0 TRACK CENTER FRAME.........................................360 SWING BEARING..........................................362 LUBRICATE PIPING (SWING BEARING).......................364 CENTER JOINT...........................................365 TRAVEL PIPING PARTS (1)................................366 TRACK UNDER COVER..........................................367 TRACK SIDE FRAME (1).......................................368 TRAVEL DEVICE..........................................370 TRAVEL PIPING PARTS (2)................................371 FRONT IDLER............................................372 ADJUSTER...............................................373 UPPER ROLLER...........................................374 TRACK SIDE FRAME (1).......................................376 LOWER ROLLER...............................................380 LOWER ROLLER (SINGLE FLANGE)...........................381 LOWER ROLLER...............................................382 LOWER ROLLER (DOUBLE FLANGE)...........................383 TRACK SIDE FRAME (2).......................................384 TRAVEL PIPING COVER....................................386 TRACK SIDE FRAME (2).......................................388 TRAVEL PIPING COVER....................................390 TRAVEL PIPING..............................................392 TRACK-LINK.................................................394 FULL-LENGTH TRACK GUARD....................................396 FRONT-END ATTACHMENTS.......................................... 0 H-BOOM 8.4m................................................398 R-BOOM 8.4m................................................400 BE-BOOM 7.1m...............................................402 BER-BOOM 7.1m..............................................404 BOOM LIGHT (L, R)(LED).....................................406 BOOM LIGHT COVER (L, R)(FOR LED)...........................408 H-ARM 3.7m.................................................410 R-ARM 3.7m.................................................414 BE-ARM 2.95m...............................................418 BER-ARM 2.95m..............................................422 FRONT PIPING (H-BOOM 8.4m, R-BOOM 8.4m)....................426 FRONT PIPING (BE-BOOM 7.1m, BER-BOOM 7.1m).................428 BOOM CYLINDER..............................................432 ARM CYLINDER...............................................433 BUCKET CYLINDER............................................434 BUCKET CYLINDER (FOR BE)...................................435 LUBRICATE PIPING (H-BOOM 8.4m, R-BOOM 8.4m)................436 LUBRICATE PIPING (BE-BOOM 7.1m, BER-BOOM 7.1m).............438 LUBRICATE PIPING (H-ARM 3.7m, R-ARM 3.7m)..................440 LUBRICATE PIPING (BE-ARM 2.95m, BER-ARM 2.95m).............442 AUTO LUBRICATION SYSTEM........................................ 0 LUBRICATOR PARTS (AUTO-LUB)................................444 LUBRICATOR.............................................446 COMMON PARTS FOR AUTO. LUBRICATION.........................450 AUTO. LUBRICATE SYSTEM (3 POSITION)........................452 AUTO. LUBRICATE SYSTEM (FLOOR)(3 POSITION).................454 AUTO. LUBRICATE PIPING (H-BOOM 8.4m, R-BOOM 8.4m)..........456 AUTO. LUBRICATE PIPING (BE-BOOM 7.1m, BER-BOOM 7.1m).......458 AUTO. LUBRICATE PIPING (H-ARM 3.7m, R-ARM 3.7m)............460 AUTO. LUBRICATE PIPING (BE-ARM 2.95m, BER-ARM 2.95m).......462 TOOLS.......................................................... 0 TOOLS......................................................464 NAME PLATE..................................................... 0 NAME PLATE (1).............................................468 NAME PLATE (2).............................................472 NAME PLATE (3).............................................476 PARTS INDEX.................................................... 0 PARTS INDEX................................................480
Description:
Kawasaki Wheel Loader ZX870 7 Operational & Service Manual & Parts Manual
- ◎ According to Hitachi’s continuous effort to improve the product quality, descriptions in the Parts Catalog may be slightly different from your machine. If any questionable points are found, feel free to contact your nearest Hitachi dealer. ◎ For the engine parts, please refer to the parts catalog of diesel engine issued separately. 1. HOW TO ORDER PARTS When ordering parts, please specify the following items. (1) Model/type (2) Product Identification Number (3)
- Part No. (4) Part Name (5) Q’ty (6) Purchaser’s Name and Address 2. HOW TO USE THIS PARTS CATALOG PART NAME: When the part is used as an inner part of an assembly part, the mark ”＊” is shown in front of the part name. Q’TY: Indicates the number of the part used per machine. The quantity of an inner part is the number of the inner part necessary to organize one assembly part. SYMBOLS USED IN THIS BOOK: The symbols shown in the service code and interchangeability columns are used to indicate the following information. W: Requires additional processing at the job site. Ask your nearest Hitachi dealer. H: Indicate a precise part
- . Ask your nearest Hitachi dealer for its repair. D: Impossible to replace as a single part. Replace the part in an assembly unit. K: Contained in the service part kit. R: Indicate that the quantity of the part like shims differs depending on the machine serial No. S: To be supplied as repair or service parts. Z: Engine related parts. OS: Over-sized parts US: Undersized parts (Part with mark “OS, or US” is described in the next column under the standard size part column.
- #: Indicates newly added parts to the equipment or component. Y: Interchangeable part without any constraint. I: Used to indicate the part No. and quantity of the part to be used for the part concerned in the replacement part column. However, the part concerned is not used for the part shown with mark I. T: Becomes interchangeable when combined. P: Indicate the part prohibited to use. Use the part shown in the replacement part column.
- SERIAL No.: The serial number corresponds to the last six-digit figure of the PIN (Product Identification Number) on the name-plate. D: Represents the date of modification. (Example: D03/09: New modification part has been applied to the products manufactured in and after Sept 2003.) H: Indicates the component manufacturing No. F: Indicates the front attachment manufacturing No REPLACEABLE PART: Indicates the part No. and quantity per machine of the replacement part. NOTE: When the part with mark Y, I, or P shown in the interchangeability column is ordered, the part shown in the replacement part column may be automatically supplied instead of the ordered part.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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