Kodak / Glunz & Jensen Plate Processor 86/860 Service Manual PDF
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Minimize downtime and ensure precision output with this official Kodak Plate Processor 86/860 Service Manual. This essential guide for technicians covers installation, preventive maintenance, and deep troubleshooting for Thermal, Conventional, and Polymer models. Includes complete electrical diagrams, sensor calibration steps, and spare parts identification to keep your industrial printing equipment running efficiently.
Description
Kodak / Glunz & Jensen Plate Processor 86/860 Service Manual PDF DOWNLOAD
Description
Unlock the full maintenance potential of your pre-press workflow with the Plate Processor 86/860 Service Manual. Manufactured by Glunz & Jensen (often rebranded for Kodak), this processor is the workhorse of many offset printing operations. This high-quality PDF manual provides the critical factory specifications required to install, service, and repair the 86 and 860 series processors.
Whether you are dealing with a “No Wash Water” alarm, need to calibrate the conductivity sensor, or are setting up a new CTP Online interface, this manual is the definitive resource. It differentiates clearly between Thermal, Conventional, and Polymer plate configurations, ensuring you apply the correct procedures to your specific machine.
Key Service Topics Covered
I. General Information & Specifications
Technical Data: Tank capacities, temperatures, and water consumption.
Power consumption and electrical requirements for EUR, US, and JAP regions.
Environmental and mechanical specifications for 86/860 models.
II. Installation & Setup
Site Preparation: Space requirements, drainage, and power outlets.
Mechanical Setup: Unpacking, leveling the processor, and mounting feed/delivery tables.
Connections: Water supply (Tap vs. Water Saving configurations), drain hoses, and CTP Online interface installation.
Software: Setting up the service connection via Remote Enabling System and static IP configuration.
III. Functional Description
Detailed breakdown of transport systems, drive motors, and worm gears.
Electronic Control: Master Input/Output (MIO), Power Control Unit (PCU), and Control Panel (MMI) functions.
Flow & Chemistry: Pre-heat, Pre-wash, Developer, Wash, Gum, and Dryer sections explained.
IV. Maintenance & Calibration
Cleaning Procedures: Circulation pumps, spray tubes, and heating elements.
Adjustments: Roller installation, adjusting brush pressure (Method A & B), and spray tube alignment.
Calibration: Step-by-step guides for replenisher pumps, solenoid valves, and conductivity sensors.
Preventive Maintenance: Scheduled service intervals (500, 1000, 1500, 2000 hours).
V. Troubleshooting & Diagnostics
Fault Finding: Solutions for “Machine will not start,” “Plate not dry,” “Uneven gumming,” and more.
Quality Issues: Diagnosing stripes, underdeveloped plates, and scratches.
LED Analysis: decoding LED signals on the PCU and MIO boards for rapid hardware diagnosis.
VI. Appendices
Electrical Diagrams: Full schematics for primary wiring, low voltage sensors, motor control, and 24 VDC distribution.
File Details
Manual Name: Service Manual Plate Processor 86/860
Models Covered: 86, 860 (Thermal, Conventional, Polymer Variations)
Manufacturer: Glunz & Jensen (OEM for Kodak)
Year: 2015 (Edition BE)
File Type: PDF (Clean, searchable, high-resolution text and diagrams)
Page Count: 104 Pages
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Don’t let equipment failure stop the presses. Download the Plate Processor 86/860 Service Manual today and get immediate access to the schematics and repair guides you need to restore production instantly.
