Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 PDF
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Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
Description
Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
FILE DETAILS:
Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
Language : English
Pages :301
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
FOREWORD
GENERAL
- This shop manual has been prepared as an aid to improve the quality of repairs bygiving the serviceman an accurate understanding of the product and by showing him the correct way
to perform repairs and make judgements. Make sure you understand the contents of this manual and
use it to full effect at every opportunity. - This shop manual mainly contains the necessary technical information for operations performed in
a service workshop. For ease of understanding, the manual is divided into the following chapters;
these chapters are further divided into the each main group of components.
This section explains the structure and function of each component. It serves not only to give
an understanding of the structure, but also serves as reference material for troubleshooting.
This section explains checks to be made before and after performing repairs, as well
as adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating “Problems” to “Causes” are also included in this section.
This section explains the order to be followed when removing, installing, disassembling
or assembling each component, as well as precautions to be taken for these operations.
This section gives the judgement standards when inspecting disassembled parts.
TABLE OF CONTENTS:
Komatsu 110 SERIES DIESEL ENGINE Shop Manual SEBE6138A05 – PDF DOWNLOAD
MAIN MENU 0
COVER 1
CONTENTS 2
SAFETY 5
FOREWORD 7
GENERAL 7
HOW TO READ THE SHOP MANUAL 8
HOISTING INSTRUCTIONS 9
COATING MATERIALS 10
STANDARD TIGHTENING TORQUE 12
ELECTRIC WIRE CODE 14
CONVERSION TABLE 15
01 GENERAL 23
GENERAL VIEW 24
SPECIFICATIONS 26
GENERAL ASSEMBLY DRAWING 30
ENGINE PERFORMANCE CURVE 38
WEIGHT TABLE 46
11 STRUCTURE AND FUNCTION 49
GENERAL STRUCTURE 50
INTAKE AND EXHAUST SYSTEM 54
TURBOCHARGER 62
AFTER-COOLER 64
ENGINE BODY 66
CYLINDER HEAD 66
MAIN MOVING PARTS 68
LUBRICATION SYSTEM 78
LUBRICATION SYSTEM CHART 78
OIL PUMP 80
REGULATOR VALVE 82
OIL FILTER (BUILT-IN SAFETY VALVE) 82
OIL FILTER (WITH ELEMENT CLOGGING CAUTION SENSOR) 83
BY-PASS OIL FILTER 84
OIL COOLER 86
FUEL SYSTEM 89
FUEL SYSTEM CHART 89
FUEL INJECTION PUMP 90
GOVERNOR 98
FEED PUMP104
FUEL INJECTION NOZZLE106
FUEL FILTER108
FUEL CUT SOLENOID110
ENGINE STOP MOTOR111
COOLING SYSTEM 117
COOLING SYSTEM CHART117
WATER PUMP118
THERMOSTAT120
ELECTRICAL SYSTEM 122
WIRING DIAGRAM 122
ALTERNATOR125
STARTING MOTOR126
ELECTRICAL INTAKE AIR HEATER128
OIL PRESSURE SWITCH130
RELAY SWITCH130
ACCESSORY132
AIR COMPRESSOR132
12 TESTING AND ADJUSTING139
INTAKE AND EXHAUST SYSTEM140
MEASURING EXHAUST GAS COLOR140
ADJUSTING VALVE CLEARANCE141
ENGINE BODY142
MEASURING COMPRESSION PRESSURE142
MEASURING BLOW-BY PRESSURE143
LUBRICATION SYSTEM 144
MEASURING OIL PRESSURE144
MEASURING OIL TEMPERATURE144
FUEL SYSTEM 145
TESTING AND ADJUSTING FUEL INJECTION TIMING145
ADJUSTING FUEL CUT OUT SOLENOID147
COOLING SYTEM 149
TESTING AND ADJUSTING FAN BELT TENSION149
PERFORMANCE TEST151
RUN-IN STANDARD151
PERFORMANCE TEST CRITERIA154
TESTING AND ADJUSTING DATA159
FUEL INJECTION PUMP CALIBRATION DATA159
TESTING AND ADJUSTING TOOL LIST168
TESTING AND ADJUSTING DATA169
TROUBLESHOOTING 174
METHOD OF READING TROUBLESHOOTING TABLE174
TROUBLESHOOTING TABLE176
13 DISASSEMBLY AND ASSEMBLY201
OVERALL DISASSEMBLY202
OVERALL ASSEMBLY218
DISASSEMBLY AND ASSEMBLY OF COMPONENTS243
TURBOCHARGER244
DISASSEMBLY244
ASSEMBLY247
OIL PUMP252
DISASSEMBLY252
ASSEMBLY253
WATER PUMP254
DISASSEMBLY254
ASSEMBLY256
14 MAINTENANCE STANDARD263
INTAKE AND EXHAUST SYSTEM264
TURBOCHARGER264
ENGINE BODY265
CYLINDER HEAD265
VALVE AND VALVE GUIDE266
ROCKER ARM, PUSH ROD AND TAPET268
CYLINDER LINER269
CYLINDER BLOCK270
CRANKSHAFT272
CAMSHAFT273
PISTION, PISTON RING AND PISTON PIN274
CONNECTING ROD276
TIMING GEAR277
FLYWHEEL AND FLYWHEEL HOUSING278
LUBRICATION SYSTEM 279
OIL PUMP279
REGULATOR VALVE AND SAFETY VALVE281
COOLING SYSTEM 283
WATER PUMP AND THERMOSTAT283
15 REPAIR AND REPLACEMENT OF PARTS287
REPLACING VALVE SEAT INSERTS288
REPLACING NOZZLE HOLDER SLEEVE292
PRESSURE TEST294
REPLACING VALVE GUIDE295
GRINDING VALVE296
REPLACING CAMSHAFT BUSHING297
REPLACING CRANKSHAFT GEAR299
REPLACING CAMSHAFT GEAR299
REPLACING FLYWHEEL RING GEAR300
IMAGES PREVIEW OF THE MANUAL:
S.M 25/12/24
