KOMATSU 114E-5 SERIES SERVICE REPAIR MANUAL (SEN05537-01) KOMATSU 114E 5 SERIES – PDF DOWNLOAD

Description

KOMATSU 114E-5 SERIES SERVICE REPAIR MANUAL (SEN05537-01) KOMATSU 114E 5 SERIES

KOMATSU 114E-5 SERIES SERVICE REPAIR MANUAL (SEN05537-01) KOMATSU 114E 5 SERIES – PDF DOWNLOAD:

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TABLE OF CONTENTS:

KOMATSU 114E-5 SERIES SERVICE REPAIR MANUAL (SEN05537-01) KOMATSU 114E 5 SERIES

COVER........................................................................  1
00 Index and foreword .......................................................  3
	Index ...................................................................  4
	Foreword, safety and general information ................................  7
		Important safety notice .............................................  7
		How to read the shop manual ......................................... 14
		Explanation of terms for maintenance standard ....................... 16
		Handling equipment of fuel system devices ........................... 18
		Handling of intake system parts ..................................... 19
		Handling of hydraulic equipment ..................................... 20
		Method of disconnecting and connecting of push-pull type coupler .... 22
		Handling of electrical equipment .................................... 25
		How to read electric wire code ...................................... 33
		Precautions when performing operation ............................... 36
		Standard tightening torque table .................................... 41
		List of abbreviation ................................................ 47
		Conversion table .................................................... 52
01 Specification ............................................................ 57
	Table of contents ....................................................... 58
	General information ..................................................... 59
		Exhaust gas regulation .............................................. 59
	Specifications .......................................................... 62
		Applicable machines ................................................. 62
		Specifications ...................................................... 63
		General view ........................................................ 66
		Engine performance curve ............................................ 79
10 Structure and function ................................................... 82
	Table of contents ....................................................... 83
	Components layout ....................................................... 84
		Components layout drawing ........................................... 84
	Intake and exhaust system parts ......................................... 86
		Intake and exhaust system layout drawing ............................ 86
		Intake and exhaust system circuit diagram ........................... 87
		Air cleaner ......................................................... 89
		KVGT ................................................................ 90
		Aftercooler ......................................................... 97
		EGR system piping drawing ........................................... 98
		EGR system circuit diagram ..........................................100
		EGR valve ...........................................................102
		EGR cooler ..........................................................104
		KCCV layout drawing .................................................106
		KCCV ventilator .....................................................109
		KDPF ................................................................113
	Engine main body parts ..................................................117
		Cylinder head .......................................................117
		Cylinder block ......................................................119
		Main moving parts ...................................................121
		Vibration damper ....................................................124
		Timing gear .........................................................125
		Front cover .........................................................126
		Valve system ........................................................127
		Flywheel ............................................................128
	Lubrication system ......................................................129
		Lubrication system parts layout drawing .............................129
		Lubrication system circuit diagram ..................................131
		Oil pump ............................................................132
		Boost oil pump ......................................................133
		Oil filter ..........................................................134
		Oil cooler ..........................................................135
		Regulator valve .....................................................136
		Safety valve ........................................................137
		Oil pan .............................................................138
	Fuel system .............................................................139
		Fuel system parts layout drawing ....................................139
		Fuel system circuit diagram .........................................141
		Supply pump .........................................................145
		Pre-filter ..........................................................149
		Main filter .........................................................150
	Cooling system ..........................................................151
		Cooling system parts layout drawing .................................151
		Cooling system circuit diagram ......................................152
		Drive pulley ........................................................154
		Water pump ..........................................................158
		Thermostat ..........................................................159
	Electrical equipment ....................................................161
		Alternator ..........................................................161
		Starting motor ......................................................165
		Intake air heater ...................................................169
		Engine wiring harness ...............................................170
		Engine controller ...................................................172
		Sensor ..............................................................178
20 Standard value tables ....................................................198
	Table of contents .......................................................199
	Standard service value table ............................................200
		Standard value table for engine .....................................200
		Running-in standard and performance test standard ...................206
50 Disassembly and assembly .................................................210
	Table of contents .......................................................211
	Related information on disassembly and assembly .........................212
		How to read this manual .............................................212
		Coating materials list ..............................................214
		Special tool list ...................................................218
		Sketch of special tool ..............................................220
	Disassembly and assembly ................................................221
		General disassembly of engine .......................................221
		General assembly of engine ..........................................240
		Removal and installation procedure of supply pump unit alone ........279
		Engine front oil seal replacement procedure .........................283
		Engine rear oil seal replacement procedure ..........................286
60 Maintenance standard .....................................................292
	Table of contents .......................................................293
	Intake and exhaust system parts .........................................294
		KVGT ................................................................294
	Engine main body parts ..................................................295
		Cylinder head .......................................................295
		Cylinder block ......................................................297
		Cylinder liner ......................................................299
		Crankshaft ..........................................................301
		Piston ..............................................................303
		Connecting rod ......................................................304
		Vibration damper ....................................................306
		Timing gear .........................................................307
		Camshaft ............................................................308
		Valve and valve guide ...............................................310
		Rocker arm ..........................................................312
		Flywheel ............................................................314
	Lubrication system ......................................................316
		Oil pump ............................................................316
INDEX........................................................................317

DESCRIPTION:

KOMATSU 114E-5 SERIES SERVICE REPAIR MANUAL (SEN05537-01) KOMATSU 114E 5 SERIES

• This shop manual describes the technical information required for the services performed in a workshop. The shop manual is divided into the following chapters for the convenience of use.
00. Index and foreword
• This section includes the index, foreword, safety and basic information.
01. Specification
• This section explains the specifications of the machine.
10. Structure and function
• This section explains the structure and function of the machine. The section of “Structure and function” serves not only to give an understanding for the structure of each component, but also serves as reference material for troubleshooting.
20. Standard value table
• The standard values for a new machine and trouble shooting are described. This standard value table is used for testing and adjusting, and determining a failure at troubleshooting.
50. Disassembly and assembly
• This section explains the procedures for removing, installing, disassembling, and assembling each part or component and the special tools for the works as well as precautions for doing them safely. In addition, tightening torque, and quantity and weight of coating material, oil, grease, and coolant required for the works are also explained.
60. Maintenance standard
• This section describes the maintenance standard values for each component. This section gives the criterion values for each component and required remedy at disassembly or maintenance.

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]