KOMATSU 330M DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SERIAL SUFFIX:BFP41-AE & UP) KOMATSU 330M – PDF DOWNLOAD

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KOMATSU 330M DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SERIAL SUFFIX:BFP41-AE & UP) KOMATSU 330M

KOMATSU 330M DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SERIAL SUFFIX:BFP41-AE & UP) KOMATSU 330M – PDF DOWNLOAD:

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KOMATSU 330M DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SERIAL SUFFIX:BFP41-AE & UP) KOMATSU 330M

• This Manual is written for use by the operator and/or the service technician and is designed to help these persons to become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently. All operators and maintenance personnel should read and understand the materials in this manual before operating the truck or performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions should be understood and followed when operating or accomplishing repairs on the truck.
• The first section is an Introduction to the manual and contains a Table of Contents to locate specific areas of interest Other sections include Safety, Operation, Maintenance, Specifications, and Optional Equipment. The illustrations used in this manual are TYPICAL of the component shown and may not be an exact reproduction of what is found on the truck. This manual shows dimensioning of metric and (U.S. standard) units throughout. All references to “Right”, “Left”. “Front”, or “Rear” are made with respect to the operator’s normal seated position, unless specifically stated otherwise.
• Standard torque requirements are shown in torque charts in the Introduction section and individual torques are provided in the text in bold face type. such as 723 kg.m (100 ft.lbs.) torque. All torque specifications have 110% tolerance unless otherwise specified. A Product Identification plate is normally located on the truck frame upright in front of the left side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number). and Maximum G.V.W. (Gross Vehicle Weight) rating.
• The HAULPAK® Model designation consists of three numbers and one letter (i.e. 330M). The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical wheelmotor drive system. The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit.
• This complete number will be necessaryfor proper ordering of many service parts and/or warranty consideration. The Gross Vehicle Weight (GVW) Is what determines the load on the drive train, frame, tires, and other components. The vehicle design and application guidelines are sensitive to the total maximum Gross Vehicle Weight (GVW) and this means the TOTAL WEIGHT: the Empty Vehicle Weight + the fuel & lubricants + the payload.

TABLE OF CONTENTS:

KOMATSU 330M DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SERIAL SUFFIX:BFP41-AE & UP) KOMATSU 330M

INTRODUCTION
Foreword
ALERTS Page – a description of the DANGER, WARNING, and CAUTION symbols used in this manual
TABLE OF CONTENTS
Truck Model Illustration
About This Manual
STANDARD CHARTS and TABLES
SAFETY SECTION
Safety records of most organizations will show that the greatest percentage of accidents are caused by unsafe acts of persons The remainder are caused by unsafe mechanical or physical conditions Report all unsafe conditions to the proper authority These safety rules are provided as a guide forthe HAULPAK® operator However, local conditions and regulations may add many more to this list
General Safety Rules
SAFETY IS THINKING A HEAD
Safe practices start before the operator gets to the equipment!
At The Truck-Ground Level Inspection
Preparing For Operation
Truck Operation
Additional Job Site Rules
WHEN REPAIRS ARE NECESSARY
WARNING CAUTION,and Instruction Plates/Decals
This portion of the manual covers Identification, Iocation,and operation ofthe controls switches, and indicators in the Operator’s Cab and use/ function of these controls, switches and indicators
OPERATING INSTRUCTIONS
Preparing For Operation
Safety Is Thinking A head
At The Truck-GroundLevel Walk-Around Inspection
ENGINE START-UP SAFETY PRACTICES
AFTER ENGINE HAS STARTED
MACHINE OPERATION SAFETY PRECAUTIONS
LOADING
HAULING
PASSING
DUMPING
SAFE PARKING PROCEDURES
SHUTDOWN PROCEDURE
TOWINGS
BRAKE RELEASE
RELEASE OF PARKING BRAKE
RELEASE OF EMERGENCY BRAKE
OPERATOR CAB and CONTROLS
STEERING WHEELAND CONTROLS
RETARDER CONTROL LEVER
SERVICE BRAKE PEDAL
THROTTLE PEDAL
HOIST CONTROLVALVE
CENTER CONSOLE
CUMMINS ENGINE CENTRYm FUEL SYSTEM DIAGNOSTICS
Centrym Diagnostic Test Switch
Exiting The Diagnostics Mode
OPERATOR SEAT
lNSTRUMENT PANELAND INDICATOR LIGHTS
GAUGEAND MONITOR PANEL
Discussion of
INDICATORS AND CONTROLS PANEL
Discussion of items
INSTRUMENT PANEL, RIGHT SIDE
Heater/AirConditionerVents
This portion of the manual pertains mainly to the periodic Lubrication and Service required to keep the truck operating at its design potential Routine lubrication and maintenance procedures are provided in this section For major repairs, refer to the appropriate section in the Truck Service Manual Refer to the engine manufacturer’s service manual when servicing the engine
LUBRICATION AND SERVICE
Lubrication Chart
10 HOUR (SHIFT) Lubrication And MaintenanceChecks
250 HOUR Lubrication And MaintenanceChecks
500 HOUR Lubrication And MaintenanceChecks
1000 HOUR Lubrication And MaintenanceChecks
2000 HOUR Lubrication And MaintenanceChecks
HYDRAULIC TANK SERVICE
PERODIC REPLACEMENT OF COMPONENT PARTS FOR SAFETY DEVICES
SPECIFICATIONS SECTION5
This portion of the manual covers major component descriptions and truck specifications Major Component Descriptions
This portion of the manual covers operation/maintenance of OPTIONAL EQUIPMENT
PAYLOADMETER
PAYLOAD METER – GENERAL INFORMATION
FRONTPANELCONTROLS
OPERATIONAND FUNCTIONS
DISPLAYLOGIC
METRIC/SHORTTON SELECTION
DECK MOUNTED LIGHTS
DATA STORAGE LOGIC
DATA PRINTOUT
REPLACING PRINTER PAPER
CLEAR MEMORY
CALIBRATION
SENSOR CHECK
DIMMING DISPLAY
SETTING THE TIME OF DAY
ERROR CODES

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]