Komatsu 730E Dump Truck Shop Manual CEBM010900 – PDF DOWNLOAD

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Komatsu 730E Dump Truck Shop Manual CEBM010900 – PDF DOWNLOAD

FILE DETAILS:

Komatsu 730E Dump Truck Shop Manual CEBM010900 – PDF DOWNLOAD

Language : English
Pages :842
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu 730E Dump Truck Shop Manual CEBM010900 – PDF DOWNLOAD

SERIAL NUMBER A30212 – A30218

FOREWORD

• This Shop Manual is written for use by the service technician and is designed to help the technician become fully knowledgeable of the truck and all its systems in order to keep it running and in production. All maintenance personnel should read and understand the materials in this manual before performing maintenance and/or operational checks on the truck.
• All safety notices, warnings and cautions should be understood and followed when accomplishing repairs on the truck. The first section covers component descriptions, truck specifications and safe work practices, as well as other general information. The major portion of the manual pertains to disassembly, service and reassembly. Each major serviceable area is dealt with individually.
• For example: The disassembly, service and reassembly of the radiator group is discussed as a unit. The same is true of the engine and engine accessories, and so on through the entire mechanical detail of the truck. Disassembly should be carried only as far as necessary to accomplish needed repairs.
• The illustrations used in this manual are, at times, typical of the component shown and may not necessarily depict a specific model. This manual shows dimensioning of U.S. standard and metric (SI) units throughout and all references to “Right”, “Left”, “Front”, or “Rear” are made with respect to the operator’s normal seated position, unless specifically stated otherwise. Standard torque requirements are shown in torque charts in the general information section and individual torques are provided in the text in bold face type, such as 100 ft.lbs. (135 N.m) torque.
• All torque specifications have æ10% tolerance unless otherwise specified. A Product Identification plate is normally located on the truck frame in front of the right side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating. The KOMATSU Truck Model designation consists of three numbers and one letter (i.e. 730E).
• The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical propulsion system. The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.

TABLE OF CONTENTS:

Komatsu 730E Dump Truck Shop Manual CEBM010900 – PDF DOWNLOAD

MAIN MENU 0
COVER 1
FOREWARD 4
CONTENTS 6
A GENERAL INFORMATION 8
TRUCK COMPONENT DESCRIPTION & SPECIFICATIONS 10
GENERAL SAFETY AND TRUCK OPERATION 14
WARNINGS AND CAUTIONS 38
CHARTS AND TABLES 46
STORAGE PROCEDURES 52
B STRUCTURES 72
STRUCTURAL COMPONENTS 74
GRILLE AND HOOD 74
LADDERS 75
DECKS 75
RIGHT DECK AND COMPONENTS 75
LEFT DECK 75
DUMP BODY 78
INSTALLATION 78
REMOVAL 78
BODY PADS 79
BODY GUIDE 80
BODY SLING 80
BODY POSITION INDICATOR 80
ROCK EJECTORS 81
HOIST LIMIT SWITCHES 81
FUEL TANK 82
REMOVAL 82
INSTALLATION 83
CLEANING 83
VENT 83
FUEL GAUGE SENDER 83
C ENGINE, FUEL, COOLING, AND AIR CLEANER 84
POWER MODULE 86
REMOVAL 86
INSTALLATION 90
COOLING SYSTEM 92
RADIATOR 92
REMOVAL 92
SERVICE 93
INSTALLATION 93
RADIATOR FILL PROCEDURE 94
COOLING SYSTEM TROUBLESHOOTING 95
POWER TRAIN 96
ALTERNATOR REMOVAL AND INSTALLATION PROCEDURE 96
REMOVAL 96
ENGINE / ALTERNATOR MATING 98
ALTERNATOR MEASUREMENT 98
ENGINE END PLAY MEASUREMENT 99
DETERMINING SHIM REQUIREMENTS 99
INSTALLATION100
ENGINE102
REMOVAL102
INSTALLATION102
AIR CLEANERS104
FILTER ELEMENT REPLACEMENT104
MAIN FILTER ELEMENT CLEANING106
PRECLEANER SECTION107
D ELECTRIC SYSTEM (24 VDC, NON-PROPULSION)110
24 VDC ELECTRIC SUPPLY SYSTEM112
ELECTRICAL SYSTEM DESCRIPTION112
BATTERY – MAINTENANCE AND SERVICE112
ELECTRIC START SYSTEM114
OPERATION114
REMOVAL114
INSTALLATION114
CRANKING MOTOR TROUBLESHOOTING115
DISASSEMBLY116
SOLENOID CHECKS119
ASSEMBLY120
ENGINE PRELUB STARTER SYSTEM123
OPERATION123
TROUBLESHOOTING125
24 VDC ELECTRICAL SYSTEM COMPONENTS128
PASSENGER SEAT BASE COMPARTMENT128
TAIL LIGHT RESISTOR DIODE ASSEMBLIES128
5 MINUTE IDLE TIMER COMPONENTS130
ALARM INDICATING DEVICE (AID SYSTEM)131
BODY UP SWITCH134
HOIST LIMIT SWITCH134
24 VDC RELAY AND DIODE BOARDS135
DESCRIPTION135
RELAY BOARD 1 (TURN SIGNAL)137
RELAY BOARD 2 (PAYLOAD METER)137
RELAY BOARD 3 (STOP LIGHTS)138
RELAY BOARD 4 (PARKING BRAKE)138
RELAY BOARD 5 (HEADLIGHTS)138
RELAY BOARD 6 (AUXILIARY PANEL)139
DIODE BOARD 1140
CIRCUIT BREAKER CHART141
E ELECTRIC PROPULSION AND CONTROL142
ELECTRICAL PROPULSION COMPONENTS144
GENERAL SYSTEM DESCRIPTION144
CONTROL SYSTEM144
FL275 PANEL146
COMPUTER DESCRIPTION148
SOFTWARE148
2-DIGIT DISPLAY PANEL151
EVENTS151
FRAMES152
WINDOWS152
EVENT CODE DESCRIPTIONS (TABLE I)154
SUBCODE DESCRIPTIONS (TABLE II)161
PORTABLE TEST UNIT (PTU)164
DESCRIPTION164
SOFTWARE INSTALLATION PREPARATION165
THE MAIN MENU167
PTU SOFTWARE MENU TREE168
CONFIGURATION (CFG) FILE CONVERSION169
STATEX CONFIGURATION FILES173
PROGRAMMING THE TRUCK184
PTU HOOKUP184
DOWNLOAD CONFIGURATION FILES186
EVENT DATA188
STATISTICAL DATA191
STATISTICAL DATA CODES – COUNTERS (TABLE III)192
STATISTICAL DATA CODES – PROFILES (TABLE IV)197
TRUCK SPECIFIC INFORMATION201
TEMPORARY TRUCK SETTINGS202
MISCELLANEOUS SOFTWARE FEATURES203
SAVING DATA203
PTU ABBREVIATIONS204
MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS205
ALTERNATOR205
ELECTRIC WHEEL MOTORS205
RETARDING GRIDS205
ELECTRONIC ACCELERATOR AND RETARD CONTROL205
COOLING BLOWER WARNING SYSTEM207
ELECTRICAL CONTROL CABINET208
STATEX III ELECTRIC DRIVE COMPONENTS ABBREVIATIONS213
ELECTRICAL CHECKOUT PROCEDURE216
G DRIVE AXLE, SPINDLES AND WHEELS268
TIRES AND RIMS (G02012)270
FRONT TIRES AND RIMS271
REMOVAL271
INSTALLATION272
REAR TIRES AND RIMS272
REMOVAL272
INSTALLATION273
RIM274
TIRE REMOVAL274
TIRE INSTALLATION275
FRONT WHEEL HUB AND SPINDLE ASSEMBLY (G03012)276
WHEEL HUB AND SPINDLE ASSEMBLY276
REMOVAL 0
INSTALLATION278
DISASSEMBLY278
CLEANING AND INSPECTION279
ASSEMBLY279
WHEEL BEARING ADJUSTMENT (TIRE REMOVED)281
WHEEL BEARING ADJUSTMENT (TIRE MOUNTED)282
STEERING CYLINDERS AND TIE ROD284
REMOVAL284
INSTALLATION284
BEARING REPLACEMENT284
TOE-IN ADJUSTMENT286
REAR AXLE HOUSING ATTACHMENT (G04010)288
PIVOT PIN288
REMOVAL288
INSTALLATION288
DISASSEMBLY289
ASSEMBLY289
ANTI-SWAY BAR291
REMOVAL291
INSTALLATION291
DISASSEMBLY291
CLEANING AND INSPECTION291
ASSEMBLY291
REAR AXLE HOUSING (G05004)292
REAR AXLE HOUSING292
REMOVAL292
INSTALLATION292
WHEEL MOTOR292
REMOVAL292
CLEANING AND INSPECTION293
INSTALLATION293
H HYDRAIR II SUSPENSIONS294
FRONT SUSPENSION296
REMOVAL296
INSTALLATION297
DISASSEMBLY300
ASSEMBLY (BEARING RETAINER ONLY)302
ASSEMBLY (COMPLETE)302
SUSPENSION PRESSURE TEST303
REAR SUSPENSION304
REMOVAL304
INSTALLATION306
DISASSEMBLY307
ASSEMBLY307
SUSPENSION PRESSURE TEST309
OILING AND CHARGING PROCEDURES310
GENERAL310
EQUIPMENT LIST310
FRONT SUSPENSION312
FRONT SUSPENSION OILING312
FRONT SUSPENSION NITROGEN CHARGING313
REAR SUSPENSION314
REAR SUSPENSION OILING314
REAR SUSPENSION NITROGEN CHARGING315
OIL AND NITROGEN SPECIFICATIONS317
J BRAKE CIRCUIT318
BRAKE CIRCUIT320
SERVICE BRAKE CIRCUIT OPERATION320
SECONDARY BRAKING AND AUTOMATIC APPLY322
PARKING BRAKE CIRCUIT322
BRAKE LOCK CIRCUIT323
WARNING CIRCUIT323
BRAKE VALVE CUT-AWAY324
BRAKE CIRCUIT COMPONENT SERVICE326
BRAKE VALVE326
REMOVAL326
INSTALLATION328
DISASSEMBLY330
CLEANING AND INSPECTION332
ASSEMBLY336
BENCH TEST AND ADJUSTMENT336
INSTALLATION OF BRAKE PEDAL ACTUATOR ASSEMBLY TO BRAKE VALVE340
INSTALLATION OF RETARD PEDAL (IF EQUIPPED) TO BRAKE VALVE342
HYDRAULIC BRAKE ACCUMULATORS343
REMOVAL343
INSTALLATION343
DISASSEMBLY343
CLEANING AND INSPECTION344
ASSEMBLY345
CHARGING PROCEDURE346
BRAKE CIRCUIT CHECKOUT PROCEDURE348
BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING354
HYDRAULIC BRAKE SYSTEM CHECK-OUT PROCEDURE DATA SHEET358
FRONT BRAKES (ROCKWELL)360
BRAKE CALIPER360
BRAKE LINING364
BRAKE PAD CONDITIONING (BURNISHING) PROCEDURE365
BRAKE BLEEDING PROCEDURE366
REAR BRAKES (ROCKWELL)368
BRAKE CALIPER, DISC AND PARKING BRAKE368
CALIPER PISTON ASSEMBLY373
BENCH TEST374
BRAKE LINING380
BRAKE PAD CONDITIONING (BURNISHNG) PROCEDURE383
BRAKE BLEEDING PROCEDURE385
PARKING BRAKE (ROCKWELL)386
CALIPER386
REMOVAL386
INSTALLATION387
PARKING BRAKE ADJUSTMENT (SCL 70)387
PARKING BRAKE ADJUSTMENT387
PARK BRAKE CALIPER DISASSEMBLY389
CLEANING AN INSPECTION389
PARK BRAKE CALIPER ASSEMBLY390
PARK BRAKE LINING391
REPLACEMENT391
CONDITIONING (BURNISHING PROCEDURE)391
BRAKE BLEEDING PROCEDURE391
L HYDRAULIC SYSTEM392
HYDRAULIC SYSTEM394
HOIST CIRCUIT OPERATION394
STEERING CIRCUIT OPERATION396
HYDRAULIC COMPONENT REPAIR400
HOIST PUMP400
REMOVAL400
INSTALLATION401
DISASSEMBLY402
INSPECTION404
ASSEMBLY405
TROUBLESHOOTING GUIDE409
HYDRAULIC TANK410
FILLING INSTRUCTIONS410
REMOVAL411
INSTALLATION411
STRAINER AND DIFFUSER411
STEERING CIRCUIT414
STEERING CIRCUIT OPERATION414
COMPONENT DESCRIPTION415
STEERING CONTROL VALVE415
UNLOADER VALVE415
BLEED DOWN MANIFOLD VALVE416
FLOW AMPLIFIER420
STEERING PUMP429
ACCUMULATORS429
STEERING CONTROL VALVE430
REMOVAL430
INSTALLATION430
REBUILD PROCEDURE431
DISASSEMBLY431
CLEANING AND INSPECTION432
ASSEMBLY434
STEERING PUMP437
REMOVAL437
INSTALLATION437
DISASSEMBLY439
INSPECTION439
ASSEMBLY439
STEERING CIRCUIT COMPONENT REPAIR442
BLEEDDOWN MANIFOLD VALVE442
STEERING ACCUMULATORS443
STEERING ACCUMULATORS CHARGING PROCEDURE447
FLOW AMPLIFIER448
STEERING CYLINDERS452
HOIST CIRCUIT454
HOIST CIRCUIT OPERATION454
COMPONENT DESCRIPTION455
HOIST CIRCUIT COMPONENT REPAIR468
HOIST VALVE468
HOIST PILOT VALVE476
HOIST-UP LIMIT SOLENOID VALVE479
HOIST CYLINDERS479
HYDRAULIC SYSTEM FILTERS488
HOIST CIRCUIT FILTER488
STEERING CIRCUIT FILTER490
HYDRAULIC CHECKOUT PROCEDURES494
STEERING CIRCUIT TEST PROCEDURE494
COMPONENT LEAKAGE TEST496
TROUBLESHOOTING CHART498
CHECKING HOIST SYSTEM RELIEF VALVE PRESSURES501
POWER UP RELIEF PRESSURE TEST501
POWER DOWN RELIEF PRESSURE TEST502
HOIST COUNTERBALANCE VALVE ADJUSTMENT503
DISABLED TRUCK DUMPING PROCEDURE504
HYDRAULIC SYSTEM FLUSHING PROCEDURE505
M OPTIONS AND SPECIAL TOOLS508
FIRE CONTROL SYSTEMS510
ANSUL FIRE CONTROL PNEUMATIC SYSTEM510
ANSUL FIRE CONTROL ELECTRIC SYSTEM516
ANSUL FIRE CONTROL SYSTEM MANUAL526
OPERATION526
INSPECTION AND MAINTENANCE526
RECHARGING PROCEDURES527
WIGGINS QUICK FILL FUEL SYSTEM528
TANK BREATHER VALVE529
FUEL RECEIVER528
FAN DRIVE CLUTCH – HYDRAULIC ACTUATED532
GENERAL DESCRIPTION532
MAINTENANCE535
TROUBLESHOOTING537
FIELD CHECK DIAGNOSIS538
THERMAL SENSOR AND SOLENOID VALVE539
TROUBLESHOOTING CHART542
DISASSEMBLY546
REASSEMBLY553
INSPECTION OF PARTS564
REBUILD TOOLS569
ENGINE COOLANT HEATER SYSTEM – HOT START – 220 VOLT570
HEATING ELEMENT570
THERMOSTAT571
ENGINE OIL HEATERS – HOT START – 220 VOLT572
TROUBLESHOOTING 0
HEATING ELEMENT572
ENGINE AND COOLANT HEATERS – 440 VOLT574
TROUBLESHOOTING575
COOLANT HEATING ELEMENT576
OIL HEATING ELEMENT577
SPECIAL TOOL GROUP580
HEATER / AIR CONDITIONING SYSTEM588
ENVIRONMENTAL IMPACT588
OPERATOR CAB CONDITIONING589
PRINCIPLES OF REFRIGERATION589
MAJOR SYSTEM COMPONENTS591
SYSTEM SERVICING595
EVACUATING THE SYSTEM612
SYSTEM TROUBLESHOOTING614
24 VDC ELECTRIC SUPPLY SYSTEM624
ELECTRICAL SYSTEM DESCRIPTION624
BATTERY – MAINTENANCE AND SERVICE624
BATTERY CHARGING SYSTEM626
GENERAL DESCRIPTION626
TROUBLESHOOTING PROCEDURES626
NIEHOFF 250 AMP ALTERNATOR OVERHAUL MANUAL634
DIMENSIONS635
SPECIFICATIONS636
SERVICE PARTS LIST637
EXPLODED VIEW638
ON VEHICLE TEST639
BENCH TEST641
STATIC TESTS642
ALTERNATOR DISASSEMBLY645
ALTERNATOR ASSEMBLY650
SERVICE TOOL INSTRUCTIONS659
FUEL – WATER SEPARATOR662
INSTALLATION662
OPERATION662
FILTER SERVICE663
PAYLOAD METER III664
OPERATION SECTION667
INTRODUCTION667
DATA SUMMARY667
DATA GATHERING667
COMPONENT DESCRIPTION668
SYSTEM DIAGRAM668
SUSPENSION PRESSURE SENSORS668
INCLINOMETER668
OPERATOR DISPLAY668
OPERATOR SWITCH669
SPEED INPUT669
BODY-UP SWITCH669
BRAKE LOCK SWITCH669
PAYLOAD METER669
COMMUNICATIONS PORT669
KEYSWITCH INPUT670
PAYLOAD METER POWER670
LOAD LIGHTS670
WIRING AND TERMINATION671
TCI OUTPUTS671
OPERATOR’S DISPLAY AND SWITCH672
READING THE SPEEDOMETER672
READING THE LOAD DISPLAY672
USING THE OPERATOR ID672
USING THE LOAD AND TON COUNTER672
TOTAL TON COUNTER664
TOTAL LOAD COUNTER673
CLEARING THE COUNTERS673
VIEWING LIVE SENSOR DATA673
OTHER DISPLAY MESSAGES673
PAYLOAD OPERATION AND CALCULATION674
DESCRIPTION OF HAUL CYCLE STATES674
STAGES OF A TYPICAL HAUL CYCLE674
HAUL CYCLE DESCRIPTION674
LOAD CALCULATION675
CARRY BACK675
MEASUREMENT ACCURACY675
SOURCES FOR PAYLOAD ERROR675
PAYLOAD ERROR675
LOADING CONDITIONS676
PRESSURE SENSORS676
SWINGLOADS676
SPEED AND DISTANCE676
HAUL CYCLE DATA677
HAUL CYCLE DATA677
HAUL CYCLE WARNING FLAGS678
ALARM RECORDS679
FRAME TORQUE DATA679
SPRUNG WEIGHT DATA680
MAXIMUM SPEED DATA680
PC SOFTWARE OVERVIEW680
PC OVERVIEW680
SYSTEM CONFIGURATION680
INSTALLING THE PAYLOAD METER III SOFTWARE680
DOWNLOADING DATA681
PLM III SYSTEM CONFIGURATION682
STARTING COMMUNICATIONS682
DISPLAYED PAYLOAD UNITS682
TIME UNITS682
CONNECTION MENU682
CONNECTING TO THE PAYLOAD METER683
CONFIGURE THE PAYLOAD METER683
SETTING THE DATE AND TIME683
SETTING THE TRUCK TYPE684
SETTING THE GAUGE DISPLAY UNITS684
SETTING THE FRAME SERIAL NUMBER684
SETTING THE TRUCK NUMBER684
SETTING THE KOMATSU DISTRIBUTOR684
SETTING THE KOMATUS CUSTOMER684
CLEAN TRUCK TARE685
INCLINOMETER CALIBRATION685
DATA ANALYSIS686
CREATING A QUERY686
SORTING ON TRUCK UNIT NUMBER686
SORTING ON TRUCK TYPE686
SORTING ON DATE RANGE687
SORTING ON TIME RANGE687
PAYLOAD DETAIL SCREEN688
CREATING REPORTS688
SUMMARY – ONE PAGE REPORT689
DETAILED – MULTI PAGE REPORT689
CREATING GRAPHS690
EXPORTING DATA690
CSV EXPORT690
COMPRESSED691
IMPORTING DATA692
DELETING HAUL CYCLE RECORDS692
VIEWING ALARMS693
DELETING HAUL CYCLE RECORDS693
VIEWING ALARMS693
DELETING ALARM RECORDS693
TROUBLESHOOTING SECTION694
TROUBLESHOOTING694
VIEWING ACTIVE ALARMS694
REAL-TIME DATA DISPLAY694
TESTING THE PAYLOAD LIGHTS694
CREATING LOG FILES OF INPUTS695
DAILY INSPECTIONS695
PERIODIC MAINTENANCE695
ABNORMAL DISPLAYS AT POWER-UP696
NO PAYLOAD DISPLAY WHEN KEYSWITCH IS TURNED ON697
NO DISPLAY ON SPEEDOMETER698
NO DISPLAY ON OPERATOR DISPLAY698
NO COMMUNICATIONS WITH PC699
LOAD LIGHTS DON’T LIGHT DURING LOADING700
LOAD LIGHTS REMAIN ON701
LOAD LIGHTS REMAIN ON DURING DUMPING701
DISPLAY DOESN’T CLEAR WHEN THE LOAD IS DUMPED701
CALIBRATION PROBLEMS702
ALARM 1 – LEFT FRONT PRESSURE HIGH703
ALARM 2 – LEFT FRONT PRESSURE LOW703
TROUBLESHOOT WIRING TO LEFT FRONT SUSPENSION703
ALARM 3 – RIGHT FRONT PRESSURE HIGH704
ALARM 4 – RIGHT FRONT PRESSURE LOW704
TROUBLESHOOT WIRING TO RIGHT FRONT SUSPENSION704
ALARM 5 – LEFT REAR PRESSURE HIGH705
ALARM 6 – LEFT REAR PRESSURE LOW705
TROUBLESHOOT WIRING TO LEFT REAR SUSPENSION705
ALARM 7 – RIGHT REAR PRESSURE HIGH706
ALARM 8 – RIGHT REAR PRESSURE LOW706
TROUBLESHOOT WIRING TO RIGHT REAR SUSPENSION706
ALARM 9 – INCLINOMETER HIGH707
ALARM 10 – INCLINOMETER LOW707
TROUBLESHOOTING INCLINOMETER WIRING707
ALARM 13 – BODY UP INPUT FAILURE708
ALARM 15 – MEMORY WRITE FAILURE709
ALARM 16 – MEMORY READ FAILURE709
ALARM 24 – SYSTEM KEY-ON STATUS709
OPERATOR SWITCH DOESN’T WORK710
ALARM 26 – USER SWITCH FAULT – SELECT710
ALARM 27 – USER SWITCH FAULT – SET710
CONNECTOR MAP711
CONNECTORS712
CHECKOUT PROCEDURE SECTION714
PLM III CHECKOUT PROCEDURE714
GENERAL DESCRIPTION714
TOOLS REQUIRED714
CHECKOUT PROCEDURE714
PLM III CHECKOUT PROCEDURE CONFIRMATION718
11 FLASHBURN PROGRAMMING – GENERAL INSTRUCTIONS718
CONFIRMATION CHECKLIST720
COMPONENTS AND SCHEMATICS SECTION721
PAYLOAD METER III COMPONENTS721
PRESSURE SENSOR721
CONTROLLER721
SPEEDOMETER721
PAYLOAD METER III – SCHEMATICS814
ELECTRICAL SCHEMATIC FOR 730E814
N OPERATOR’S CAB722
TRUCK CAB724
DESCRIPTION724
REMOVAL725
INSTALLATION726
CAB DOOR727
REMOVAL727
INSTALLATION727
DOOR ADJUSTMENT727
DOOR GLASS REPLACEMENT730
DOOR HANDLE OR LATCH REPLACEMENT734
DOOR AND DOOR HINGE SEAL REPLACEMENT735
GLASS REPLACEMENT736
ADHESIVE BONDED WINDOWS736
WINDSHIELD AND REAR GLASS REPLACEMENT736
CAB COMPONENTS 0
WINDSHIELD WIPER740
WINDSHIELD WASHER742
OPERATOR COMFORT744
OPERATOR SEAT744
ADJUSTMENT744
REMOVAL744
INSTALLATION744
HEATER / AIR CONDITIONER745
OPERATION745
HEATER COMPONENTS746
CIRCUIT BREAKERS746
HEATER CONTROL COMPONENTS746
HEATER CORE747
FAN MOTOR AND SPEED CONTROL747
ACTUATORS747
FILTER747
OPERATOR CONTROLS750
STEERING COLUMN751
REMOVAL751
INSTALLATION751
PEDAL CONTROLS753
SERVICE BRAKE PEDAL753
DUAL FUNCTION / SINGLE BRAKE PEDAL753
DYNAMIC RETARDING PEDAL753
THROTTLE PEDAL753
CONSOLE CONTROLS754
INSTRUMENT PANEL757
INDICATOR LIGHTS761
CENTRY FUEL SYSTEM767
DIAGNOSTICS767
DETERMINING FAULT CODES768
P LUBRICATION AND SERVICE770
LUBRICATION AND SERVICE772
SERVICE CAPACITIES772
HYDRAULIC TANK SERVICE772
HYDRAULIC TANK SERVICE (FILLING INSTRUCTIONS) 0
COOLANT LEVEL CHECK773
RADIATOR FILLING PROCEDURE773
COOLING SYSTEM RECOMMENDATIONS773
LUBRICATION CHART774
10 HOURS775
50 HOURS777
100 HOURS778
250 HOURS779
500 HOURS781
1000 HOURS782
5000 HOURS783
LINCOLN AUTOMATIC LUBRICATION SYSTEM784
GENERAL DESCRIPTION784
SYSTEM COMPONENTS786
SYSTEM OPERATION787
GENERAL INSTRUCTIONS790
SYSTEM PRIMING790
LUBRICANT PUMP790
FILTER AND RESERVOIR791
INJECTORS792
SYSTEM CHECK-OUT793
24 VDC SOLID STATE TIMER CHECK-OUT AND ADJUSTMENT793
PUMP REBUILD794
DISASSEMBLY794
CLEANING AND INSPECTION794
ASSEMBLY796
PREVENTATIVE MAINTENANCE PROCEDURE800
MOTORIZED WHEEL MAINTENANCE SCHEDULE802
Q ALPHABETICAL INDEX806
R SYSTEM SCHEMATICS810
HYDRAULIC BRAKE SYSTEM SCHEMATIC812
HYDRAULIC SYSTEM SCHEMATIC (HUSCO VALVE)813
ELECTRICAL SCHEMATIC814

IMAGES PREVIEW OF THE MANUAL:

S.M 14/12/24